Abstract: One embodiment of the present invention discloses a method for operating a mill train, in particular used in a cold-rolling mill. The mill train includes operating rolls with a roll gap disposed in-between through which a rolled strip is guided. With the method of at least one embodiment, the thickness and the roll-in speed of the rolled strip are measured in front of the roll gap. The roll-out speed of the rolled strip after the roll gap is reconstructed with the aid of the tangential speed of the operating rolls. The thickness after the roll gap is then determined with the aid of the thickness and the roll-in speed in front of the roll gap and the reconstructed roll-out speed.

Abstract: A cold-rolling train has a plurality of rolling stands and a strip feeding device to which an initial setpoint speed is sent to feed the cold strip to the first stand at an initial actual speed corresponding to the initial setpoint speed. A first setpoint speed is sent to the first stand so that associated rolls rotate. Between the first and next passed-through rolling stand is a thickness detection device detecting a first actual thickness. A base output signal is determined using the first actual and setpoint thicknesses and is used to adjust the first setpoint speed, but not the initial setpoint speed, conforming the first actual to the first setpoint thickness. Between the feeding device and the first rolling stand is an initial thickness detection device detecting an initial actual thickness. The initial setpoint speed is adjusted by a initial feed-forward controller to adjusted a setpoint product mass flow.

Abstract: A method and device for measuring and adjusting the evenness and/or tension of a stainless steel strip (1) during cold rolling in a 4-roll stand (2) provided with at least one control loop (4) comprising several actuators (3), resulting in more precise measurement and adjustment due to the fact that an evenness defect (10) is determined by comparing a tension vector (8) with a predefined reference curve (9), whereupon the characteristic of the evenness defect (10) along the width of the strip is broken down into proportional tension vectors (8) in an analysis building block (11) in a mathematically approximated manner and the evenness defect proportions (C1 . . . Cx) determined by real numerical values are supplied to respectively associated control modules (12a; 12b) for actuation of the respective actuator (3).

Abstract: A method regulating flatness of a metal strip at a roll housing output including at least one dynamic flatness actuator. A rolling process characterizes flatness of the strip by measuring a quantity D in n points distributed across the strip width, from n measurements of the quantity D. Then, using an action model of flatness regulation and an optimizing method, an overall setpoint including at least one elementary setpoint is determined for the dynamic actuator, such that a calculated flatness residual defect criterion is minimal, and executing the overall setpoint. The action model on the flatness used for determining the overall setpoint includes, for the dynamic actuator, as many submodels as there are points for measuring the quantity D characteristic of flatness, each submodel enabling the effect of the dynamic actuator on the quantity D to be calculated at the corresponding point when a setpoint is applied thereto.

Abstract: An apparatus (1) and a method serve for precision rolling of a surface area (2) of a rotationally symmetrical component (3), especially a screw. The apparatus (1) includes at least two spaced apart rolling tools (4, 5), a measuring unit (9) for determining an actual blank diameter of the component (3), an evaluating unit (10) for comparing the determined actual blank diameter of the component (3) with a predetermined blank diameter and for determining an adjustment value from the result of the comparison, and a control unit (11) for adjusting a distance between the at least two rolling tools (4, 5) in response to the adjustment value.

Abstract: Quality of a wire or rod is controlled in a rolling mill having a succession of roll stands spaced apart in a workpiece-travel direction by a method having the first step of, before rolling a wire or rod, statically measuring a sample of at least one wire or rod with typical real roll flaws and storing the flaw data in standard format in a control computer. A single cross-sectional shape or, if there is noise, an average of a plurality of averaged cross-sectional shapes are stored standardized as polar coordinates. During actual rolling of a wire or rod its actual-shape is continuously measured and actual-shape data is generated. A similarity analysis is continuously effected by comparing the flaw data in standard format with the actual-shape data of the wire or rod being rolled. When the actual cross-sectional shape data corresponds to the flaw data, an alarm is generated.

Abstract: In a method and a device for producing curved lengths of spring band steel in order to produce precisely toleranced, dimensionally stable bending radii, the spring band steel (10) pass through a bending unit (20), which is comprised of three support points (23-25) spaced apart from one another, and passes through a reverse bending unit (22), which is disposed after the bending unit (20) in the advancing direction of the spring band steel (10) and is comprised of a fourth support point (32), and in a cutting unit (21), the curved and recurved lengths of spring band steel (11) are cut from the spring band steel (10). The central support point (24) of the bending unit (20) and the fourth support point (32) of the reverse bending unit (22) are embodied so that they can be moved and are controlled in their advancing in relation to the spring band steel (10) by means of a numerical control unit (20) in accordance with predetermined programs (FIG. 1).

Abstract: The invention relates to a mill train (1) for milling a strip-type product to be milled (10). Said mill train comprises a number of roll stands (2) which are successively arranged in a milling direction (x) and which can be respectively pivoted about a rotational axis (18) which is essentially perpendicular to the milling direction (x). The aim of the invention is to maintain a belt run which favors a pre-determined milling result, in an especially simple and reliable manner. According to the invention, a control value (S) is pre-determined for the pivoting angle of a roll stand, or of each roll stand (2), according to the determined contour of the strip end (30) of a product (10) which has already been milled. According to the invention, additional control elements can also be used.

Abstract: A method for preadjusting and controlling strip planarity in flexible single-pass and reversing rolling of a strip-shaped material web using at least one work roll pair forming a roll gap and back-up rolls for the work rolls, and devices for roll adjustment, roll bending, roll displacement and roll balancing. The method includes, when rolling a thickness ramp for adjusting a desired strip profile shape over the strip width, determining corresponding adjustment parameters by accessing on-line a multidimensional data matrix produced off-line through a FEM model for all adjustment ranges of rolling force, roll displacement and bending control at all occurring strip widths.

Abstract: There are disclosed a rolling mill capable of keeping a uniform plate of thickness distribution and manufacturing a good-quality plate, and a rolling method. The rolling mill comprises working rolls movable in roll axis directions, profile-measuring means for measuring the profile of each of the working rolls, profile-estimating means for estimating the profile thereof, and a grinder for grinding each of the working rolls. The rolling mill also comprises instructing means for sending a command of grinding to the grinder at a time when the measured profile value or the estimated profile value regarding each of the working rolls reaches a given value.

Abstract: A rolling train for structural shapes in which at least on one side of a train having a plurality of mill stands, e.g. universal mill stands, a detector is provided for the actual profile of the rolled product. The actual profile is compared with a setpoint profile and corrected setpoint values for the operating parameters of the individual stands are generated for a corrected subsequent rolling operation or even the same rolling operation, appropriately weighted for the contribution of the various stands to the rolling effect.

Abstract: A method for preadjusting and controlling strip planarity in flexible single-pass and reversing rolling of a strip-shaped material web using at least one work roll pair forming a roll gap and back-up rolls for the work rolls, and devices for roll adjustment, roll bending, roll displacement and roll balancing. The method includes, when rolling a thickness ramp for adjusting a desired strip profile shape over the strip width, determining corresponding adjustment parameters by accessing on-line a multidimensional data matrix produced off-line through a FEM model for all adjustment ranges of rolling force, roll displacement and bending control at all occurring strip widths.

Abstract: A rolling train for structural shapes in which at least on one side of a train having a plurality of mill stands, e.g. universal mill stands, a detector is provided for the actual profile of the rolled product. The actual profile is compared with a setpoint profile and corrected setpoint values for the operating parameters of the individual stands are generated for a corrected subsequent rolling operation or even the same rolling operation, appropriately weighted for the contribution of the various stands to the rolling effect.

Abstract: A method for automatic conducting of a straightening process for an object to be straightened, such as sheet metal, strips, sections, pipes, and in particular for wire-like or multiwire-like objects that are to be straightened, in a straightening device or a levelling machine with at least one mangle roll which can be adjusted by an actuator. In accordance with this invention, a process simulation model of a straightening process that is to be conducted, and a process simulation program are set up, and the latter gives directly “online” the settings of the adjustable mangle rolls.

Abstract: A roller die apparatus for supporting pairs of roller dies in predetermined clearances for processing a web workpiece, and for varying the clearances between the dies to accommodate variations in the thickness of a web workpiece and having first and second roller dies rotatably mounted on respective roller die bearings, one of the first and second roller dies being moveable both upwardly and downwardly transversely to its axis of rotation, and being moveable axially along its axis of rotation, thereby achieving adjusting of the die clearance between the first and second roller dies in two planes. The two adjustments take place simultaneously so as to cause an adjustment movement in a diagonal direction, as between one die and the other in each pair.

Abstract: A process for rolling a metal strip, in particular a steel strip, using a cold-rolling train, which is followed by an annealing section and a temper pass section, the outflow thickness, i.e., the setpoint thickness of the metal strip at the outflow from the cold-rolling train being determined as a function of the setpoint hardness and the setpoint thickness of the metal strip at the outflow from the temper pass section.