Abstract: A method for manufacturing a ring-rolled product, which manufactures the ring-rolled product from a ring material, includes a step of rolling the ring material, which has an operation of rolling the ring material from both inner and outer circumferential sides thereof between a mandrel roll and a main roll in a state of rotating the ring material toward one side in a circumferential direction thereof, and induction-heating the ring material by induction heating elements. An induction heating element is disposed on only an outer circumferential side of the ring material or is disposed on each of both the inner and outer circumferential sides in a region immediately before the rolling, or an inclined portion is provided in an outer-peripheral edge portion of a coil in the induction heating element.

Abstract: A method for manufacturing a ring-rolled product forms the ring-rolled product from a ring material by using a mandrel roll and a main roll. The mandrel roll and the main roll are configured so as to contact inner and outer circumferential surfaces of the ring material, respectively, and are configured so as to press the ring material in a radial direction thereof in a state in which the ring material is rotated in a circumferential direction thereof. The method includes a step of rolling the ring material that includes an operation of induction-heating the main roll by at least one induction heating element and rolling the ring material between the mandrel roll and the main roll, which is induction-heated.

Abstract: A hydraulic roll bending machine includes a frame and a hydraulic cylinder supporting a bending roll such that extension or retraction of the rod changes a height of the bending roll relative to the frame. A hydraulic system includes a valve disposed to provide pressurized hydraulic fluid on at least one side of the hydraulic cylinder, and a controller operates to provide a command signal to a valve channeling hydraulic fluid from the hydraulic system to the cylinder. A sensor is integrated with the hydraulic cylinder, within the bore of the housing, and is disposed to sense a distance of the plunger relative to one end of the housing and provide a signal indicative of the distance to the controller.

Abstract: A combined continuous casting and rolling system, a control device for such system, and a method for producing rolling stock, e.g., metal strip, using such system are disclosed. The combined continuous casting and rolling system may include a casting device for casting metal and a roll train having at least one roll stand for hot forming the rolling stock, wherein the system is operated such that the rolling stock extends continuously between the casting device and the roll train, wherein rolling stock is continually supplied to the roll train, and wherein a predetermined target thickness progression for the rolling stock is predetermined. Because the thickness progression has at least two different target thicknesses for different sections in the longitudinal direction of the rolling stock and the thickness progression is designed such that particular target thicknesses are set at least twice, longitudinally profiled rolling stock may be produced relatively inexpensively.

Abstract: A hot-rolling line, a method for photographing the entire width of a hot-rolled metal strip, a method for recording the photographic result of the entire width, a method for appropriately performing quality assurance, and a method for producing a hot-rolled metal strip using them, provide proper quality assurance for delivering a product to a customer. A hot-rolling line includes a near-infrared camera arranged to photograph an entire width of a hot-rolled metal strip on an entry side of a coiler of the hot-rolling line.

Abstract: A method of rolling a strip is provided. The method includes determining a value representative of the lateral position of the strip along a line transverse to a run direction downstream of each stand and calculating algebraic differences between the lateral positions and a reference position. A value of additional tilt is calculated from the algebraic differences to bring the algebraic differences below a predetermined threshold. Calculating the additional tilt values includes multiplying the algebraic differences by a gain matrix K that is determined by modeling relationships linking the algebraic differences and the tilts of the stand rolls. The additional tilt value is transmitted to each of the stands. The steps are repeated at predetermined time intervals until the strip is no longer gripped in the nip of the last stand of the rolling mill. A device for adjusting the lateral position of a strip is also provided.

Abstract: In a multi-stand rolling mill train, a strip successively runs through individual rolling stands. The strip—always as seen in relation to a rolling center line—is threaded into each of the rolling stands with known respective head offset and inlet-side head pitch, and therefore a strip head emerges with the respective head offset, a respective outlet-side head pitch and a respective outlet-side head curvature. The respective outlet-side head pitch is determined on the basis of respective inlet-side head pitch and pass reduction which takes place in the respective rolling stand. The respective outlet-side head curvature of the strip is determined based on respective measured and further data. The respective outlet-side head curvature is used to determine a respective control intervention for the respective rolling stand and/or the one arranged directly downstream and to drive the corresponding rolling stand in accordance with the respective determined control intervention.

Abstract: The present invention provides apparatus, systems, and methods in which a sheet material roll forming system has n sets of rollers configured to simultaneously bend the sheet material in number of different directions and adjustment mechanisms operatively coupled with the sets of rollers and capable of disengaging rollers in a selected roller set from the sheet material, then rotating and/or translating the rollers in the selected roller set and reengaging the rollers with the sheet material passing through the rollers as a function of sensing a plurality of markings on the sheet material and the rollers.

Abstract: In a multi-staged cold-rolling line, a strip is rolled. An actual rolling force of a last rolling stage of the cold-rolling line is detected and fed to a force control unit which determines a control parameter using the actual rolling force and a target rolling force and outputs a control parameter. An actual thickness is detected directly downstream of the last rolling stage and is sent to a thickness control unit which acts on the last rolling stage. Another actual strip thickness is detected directly upstream of the last rolling stage. Enter and exit speeds of the last rolling stage are detected and with a pre-determined final strip thickness following the last rolling stage fed to a setpoint determination unit which determines a target thickness which is used as a setpoint for another thickness control unitacting on the next to last rolling stage and receiving the other actual thickness value.

Abstract: In a method and a control device for adjusting a state of a rolling stock, particularly a near-net strip, defined at least by an out-of-parallel condition and/or a curvature of the rolling stock, the rolling stock is transitioned from an initial into an intermediate state by a roll stand and by impressing a stress onto the rolling stock by an additional processing device, and the rolling stock is transitioned from the intermediate into a final state by at least one processing aggregate. By determining whether rolling stock should be fed into the at least one processing aggregate, the intermediate state requiring a non-zero out-of-parallel condition and/or curvature in order to achieve a predetermined final state, and the roll stand and/or the processing device are controlled and/or regulated as a function thereof to adjust the required intermediate state, the shape reliability of an ultimately parallel, non-curved rolling stock can be increased.

Abstract: Methods and apparatus for monitoring and conditioning strip material are disclosed. A disclosed example apparatus includes a plurality of sensors located along a width of a moving material. Each of the plurality of sensors corresponds to a respective one of a plurality of longitudinal zones located along a width of the moving material. The apparatus also includes a material condition monitor configured to determine the condition of the moving material, and a feedback unit coupled to the material condition monitor and configured to be coupled to a plurality of different types of material conditioners. The feedback unit is configured to map each of the plurality of sensors to at least a respective one of a plurality of adjustable backup bearings based on being coupled to any one of the material conditioners.

Abstract: The invention relates to a method for suppressing the influence of roll eccentricities on the run-out thickness of a rolled stock, which runs through a rolling stand, roll eccentricities being identified by using a process model and taken into consideration in the determination of a correction signal for at least one final control element, preferably a final control element for the adjustment position, of the rolling stand, wherein the measured tensile force upstream of the rolling stand is fed to the process model to identify the roll eccentricities. According to the invention, variations in tensile force are fed back in a targeted manner to reduce the effects of periodic roll eccentricities on the rolled stock, whereas all other sources of variation are eliminated. A process model of the rolling nip and the rolls, preferably based on the observer principle, produces reliable data on the roll eccentricity.

Abstract: In a shaping process a metal strip is passed in a rolling direction through shaping rolls and a layer of treatment liquid is applied to a surface of the strip upstream of the shaping rolls. Measurement variables of the liquid on the surface are analyzed by laser-induced, time resolved fluorescent spectroscopic analysis or spectroscopic analysis in the infrared band.

Abstract: A method and a device is provided for controlling the overlapping of leveling rollers in a planishing machine comprising two leveling trains each bearing a series of rollers with parallel axes. The method and device are particularly applicable to sheets and strip products of great thickness and high hardness requiring little roller overlap. The method is characterized in that it consists in measuring at least the overall value of the torques transmitted to the planishing rollers by the motors, in determining the actual value of the torques used for planishing the product, in comparing the determined value with the reference value of the torque provided by the presetting model and in acting on the members regulating the roller overlap to maintain the value of the thus determined torque at the reference value.

Abstract: The invention relates to a method for lubricating and cooling rollers (3,4,5,6) and metal strips (2) on rolling in particular, on cold rolling of metal strips (2), wherein, on the inlet side (7a) a minimal amount of pure lubricant (9) without a high water content is continuously supplied in an online controlled manner with a controlled viscosity and lubricity depending on a number of process data measurements (23) by means of a physical computer model (22) and the equivalent process data measurements (23) from the outlet side (8a) are also used online by the physical computer model (22).

Abstract: In a multi-staged cold-rolling line, a strip is rolled. An actual rolling force of a last rolling stage of the cold-rolling line is detected and fed to a force control unit which determines a control parameter using the actual rolling force and a target rolling force and outputs a control parameter. An actual thickness is detected directly downstream of the last rolling stage and is sent to a thickness control unit which acts on the last rolling stage. Another actual strip thickness is detected directly upstream of the last rolling stage. Enter and exit speeds of the last rolling stage are detected and with a pre-determined final strip thickness following the last rolling stage fed to a setpoint determination unit which determines a target thickness which is used as a setpoint for another thickness control unitacting on the next to last rolling stage and receiving the other actual thickness value.

Abstract: A machine for continuously bending an elongated workpiece at predetermined radii, machine that uses a series of driving rollers (1, 2, 3) for bending, includes a 2D laser displacement sensor (5) downstream the series of driving rollers (1, 2, 3) for bending and a computer (7) that is coupled among other to the 2D laser displacement sensor (5) for calculating a radius of a bend section and comparing the calculated radius of curvature with the desired radius of curvature. The computer (7) is coupled to a length meter (4) for measuring a length of the bend section concentrically to the elongated workpiece (T) and, further, to operating elements (8) adapted to operate a roller (2) of the series of driving rollers (1, 2, 3) for bending in order to adjust it on the base of a difference between the measured radius of curvature and the desired radius of curvature.

Abstract: The invention matches the material quality of a product to target data, even when a materials quality model is insufficient in prediction accuracy. Heating a metallic material, rolling, forging, or leveling the metallic material, and cooling the metallic material are each conducted at least once. Prior to manufacture of a metallic product of a desired size and shape, qualitative data of the metallic material are measured at a position by materials, quality sensor in a manufacturing line, and modifications based on measured data are made to heating, processing, or cooling conditions in at least one of the steps, upstream of the materials measured data sensor so that the quality of the metallic material at the measuring position agrees with target data.

Abstract: Methods and apparatus for controlling flare in roll-forming processes are disclosed. An example system includes a component position detector configured to detect a component. The example system also includes a comparator configured to compare a flare tolerance value and a flare measurement value of the component and a storage interface configured to retrieve a roller position value from a memory based on the comparison. In addition, the example system includes a flange roller adjuster communicatively coupled to the storage interface and the component position detector and configured to obtain the roller position value from the storage interface and change a position of a roller based on the roller position value to condition the component.

Abstract: The invention relates to a method and a forming machine for deforming a workpiece, such as a metal cylinder or plate (3), by means of a tool, in particular one or more forming rollers (5), wherein the workpiece and/or the tool are rotated about an axis (4) relative to each other, the tool move; through one or more deforming curves and at least part of the workpiece is deformed. During the deforming process, values of one or more coordinates of the position of the extreme: edge of the workpiece are measured, and one or more parameters of the deforming process is/are changed on the basis of the measured values.

Abstract: Methods and an apparatus for monitoring and conditioning strip material are disclosed. The disclosed methods and apparatus receive encoder signals and sensor data to monitor a condition of a strip material. If an undesired material condition is detected, a material conditioner is adjusted to achieve a desired material condition. Each time a sheet is cut, flatness data associated with that sheet is recorded. Each time a bundle is finished, certification data associated with that bundle is printed.

Abstract: Methods and apparatus for controlling flare in roll-forming processes are disclosed. An example method of controlling flare involes moving a material through a roll-forming process and measuring the material to obtain a flare characteristic associated with a zone of the material. A position of a roller is then automatically varied to change the flare characteristic associated with a zone of the material as the material moves through the roll-forming process.

Abstract: A method for controlling a bar processing mill having an exit and a cooling bed to produce bars of a predetermined cold length. The method includes, for a first bar in a processing order, calculating a long hot cut length based, at least in part upon a predetermined cold length. In addition, the method includes adjusting the long hot cut length based on a total length of bar exiting the exit, if the long hot cut length is greater than a minimum cooling bed length, and if a number of layers of bars to be processed on the cooling bed is less than a predetermined number.

Abstract: Method and apparatus for presetting process variables in at least one actuating element of a rolling train for rolling metal strips, in which guarantee values are predefined. The guarantee values specified, which cover the intended stipulations and the associated tolerance bands for the quality features of the metal strip, are, for example, strip flatness and/or strip contour and/or strip profile. The tolerance bands of the intended stipulations over a predefinable number of metal strips are taken into account in such a way that an optimum set point calculation of at least one process variable is carried out over the predefined number of metal strips.

Abstract: An apparatus (5) for the deep rolling of recesses (4) and radii of crankshafts (1). The deep rolling is accomplished with the aid of deep-rolling rollers (8) which, during revolution of the crankshaft (1), penetrate into the recesses (4) or radii of the crankshaft (1) under application of a deep-rolling force and at an angle of approximately 35° and bring about a deformation in the crankshaft (1) itself. According to the invention, the depth of penetration of the deep-rolling rollers (8) in the crankshaft (1) is measured in the radial direction and the magnitude of the deep-rolling force is regulated as a function of the measured penetration depth in such a fashion that in the course of at least one revolution of the crankshaft (1) a plastic deformation corresponding to a predefined rolling depth is obtained at least at one of the two recesses (4) or radii of a relevant journal bearing (2) after the deep rolling.

Abstract: An apparatus for manufacturing a discrete curved product from a feed stock includes a source of heat that is adapted to impose a focused beam of light on at least one surface of a work piece to cause the surface of the work piece to expand and thereby move in the general direction of the heat source so as to impart a predetermined radius of curvature to the work piece. The apparatus is described in connection with one example where it may be employed to manufacture a curved backbone for a beam blade windshield wiper assembly from feed stock. In addition, a method of manufacturing a discrete curved product from feed stock, generally, as well as a discrete curved backbone for a beam blade windshield wiper assembly from feed stock, specifically, is also disclosed.

Abstract: A plate width adjusting apparatus 1 for adjusting a strip 53 for a predetermined plate width, which is installed on a production line for the strip 53, is provided with bridle rolls 2 and 3. The bridle rolls 2 and 3 give tension in the transfer direction to the strip 53 being transferred on the production line to elongate the strip 53 in the transfer direction, by which the plate width of the strip 53 is adjusted.

Abstract: The present invention relates to a method for detecting chattering of a cold rolling mill rapidly and accurately, which occurs during cold rolling of a steel strips. The occurrence of the chattering is detected by a plurality of acoustic parameters derived from a sound measured in the vicinity of the cold rolling mill during the rolling. The acoustic parameters are the frequency range characteristic of the occurrence of the chattering, the acoustic intensities in the frequency bands which are n-th harmonics, the peak frequency of the acoustic frequency component distribution, the resonance factor, the peak intensity, and the like. A plurality of parameters may be provided by measuring and calculating the same parameter with different timing.

Abstract: The present invention relate to a device and to a method for handling a pipe (1) comprising at least one metal tube plastically wound on a drum (2). The invention comprises an adjustable straightening system (5) controlled by at least one series of means (6, 7) for measuring the stresses present in the material of the tube once unwound from the drum. The present invention can be used for floating supports intended for offshore laying of uncoiled rigid tubes or for units referred to as “coiled tubing” used in oil wells for drilling or well servicing.

Abstract: A flaw detecting method and apparatus for continuously testing a strip that is continuously carried through a liquid includes features for reducing air bubble generation in a liquid. The apparatus includes a liquid, carrying rolls for passage of the strip through the liquid, and ultrasonic testing probes arranged in the liquid for testing the strip. A carrying roll in contact with the liquid is fully immersed. Air bubble generation is inhibited to improve the testing reliability by at least one of (a) shielding the liquid dropping from the portion of the strip leaving the liquid, (b) reducing the dropping force of the liquid onto the liquid surface by inclining the strip, (c) installing the fully immersed carrying roll at a depth of at least 5 mm in the liquid, and (d) using a carrying speed of less than about 200 m/min. Upon manufacturing steel strips, testing is carried out in the stage of hot-rolled steel sheet, or, preferably, in pickling equipment.

Abstract: The rolling data collecting system according to this invention collects rolling data of a rolled strip to be serially rolled through a tandem rolling mill, using the first rolling data measuring means installed at each roll stand and the second rolling data measuring means installed in the rolling line. The measuring point decision means decides a measuring point on a rolled strip which is used for measuring data by the first and second rolling data measuring means. The tracking means detects that the decided measuring point has reached each roll stand locating from the entry side of the tandem rolling mill and to the delivery side thereof, and the location of the second rolling data measuring means. Every time when the measuring point reaches each roll stand and the second rolling data measuring means, the rolling data collecting means collects the rolling data of the rolled strip or rolled strip measured by the first and second rolling data measuring means.

Abstract: A continuous hot rolling method includes setting operating conditions (OC) for hot rolling facilities, regarding rolled material for which endless rolling was planned, in which a preceding piece of material and a subsequent piece of material are joined to each other, to batch rolling, in which rolling is performed without joining the preceding piece of material and subsequent piece of material to each other, or setting of changes from batch rolling to endless rolling. Changes can be speedily and accurately made, so that operating problems, or defective coils due to inaccurate changes in settings or delays in changing the settings can be prevented. Both the operating conditions (OCIe) for endless rolling and the operating conditions (OCIb) for batch rolling are predetermined, and the operating conditions (OCe,OCb) for the facilities at various positions on the hot rolling line are determined for both endless rolling and for batch rolling.

Abstract: Apparatus and method for crimping the side walls of a sheet metal building panel independently of a main crimper which crimps the belly of the panel. The depth and the position along the panel of the side crimp is adjusted independently of the main crimpers in relation to the radius the panel is being curved and the length of panel that has passed through the apparatus. The adjustment is controlled by a microprocessor. The microprocessor controls a hydraulic motor which drives a machine screw which activates a scissors-jack type linkage. Blocks holding the rotatably mounted crimping rollers are mounted on slides and attached to the linkage. As the linkage moves, the depth of the crimping rollers is adjusted. The rotation of the crimping rollers is hydraulically driven through a gear-sprocket rotary motion drive train.

Abstract: A mobile metal building forming machine forms panels of predetermined length from a coil of flat metal and then the formed panels are continuously crimped on their side edges for strength and are selectively curved by crimping the bottom of the panel. The crimping and curvature are automatically controlled so that building panels with vertical walls and an arched roof may be formed. A moveable crimping roll is automatically portioned to control the curvature and the roll is chain driven so that it may be moved without affecting its rotational drive.