Abstract: An improved cooling system provides cooling away from the surface of electrical and electronic components with very low parasitic power consumption and very high heat transfer rates. The component to be cooled is in thermal contact with a cold plate evaporator device. Refrigerant is circulated by a liquid refrigerant pump to the cold plate evaporator device, and the liquid refrigerant is at least partially evaporated by the heat generated by the component. The vapor is condensed by a conventional condenser coil and the condensed liquid along with any unevaporated liquid is returned to the pump. The system operates nearly isothermally in both evaporation and condensation.

Abstract: An approach to setting an alarm limit, which triggers an alarm when a measurement signal reaches the limit. As an example, when a measurement signal is obtained indicating a temperature, the measurement signal can be contaminated with artifacts such noise. The artifacts can falsely indicate that the temperature exceeds a limit, thereby producing false alarms. The invention reduces the number of false alarms, by (1) predicting the likelihood of false alarms for various limits, (2) specifying a desired likelihood, and (3) selecting and using the limit that produces the desired likelihood.

Abstract: A system and method are provided for improving the reliability for shutting down high resolution ink jet printheads for continuous ink jet printers. The shutdown technique fo the present invention solves the problem of ink and/or flush fluid drying in or around orifice holes on higher resolution printheads. This is accomplished with pulse modulation of air pressure used to blow and dry the printhead filters while balancing air flow and negative pressure across the droplet generator and the orifice array.

Abstract: A method is provided for increasing the contact area between a damper wire and a sheet metal component in a combustion cowl of a gas turbine engine. This increase in contact area reduces the wear rate on the combustor cowl. A first curl is formed in the sheet metal component. A damper wire is situated to have a common contact area with the sheet metal component within the first curl. The first curl is die-formed around the damper wire before applying a heat treat operation to the structure. A final die-form closes the sheet metal curl around the damper wire.

Abstract: A method is provided for monitoring engine thrust bearing temperature deviations. Initially, key engine parameters are measured. A bearing temperature rise can be predicted based on the measured parameters. The predicted rise value is compared with the actual rise value to generate a comparison value. The system is trained to respond to the comparison value to prevent catastrophic failure.

Abstract: An improved heat sink is used to cool electrical and electronic components that generate heat. The heat sink comprises at least one primary corrugated fin pack having a continuous series of vertically extending fins defining channels between adjacent pairs of the vertically extending fins. At least one secondary corrugated fin pack fits within the channels of the primary corrugated fin pack, creating a fin pack matrix. The fin pack matrix is then attached to a base plate.

Abstract: A sensor in an engineering system can be tested to detect, isolate and accommodate faults. Initially, a modeled sensor value of each actual sensor value is generated as a function of a plurality of other sensors. An absolute value of a difference between the actual sensor value and the modeled sensor value is then computed and compared to a predetermined threshold. A sensor fault is detected if the difference is greater than the predetermined threshold. Once a sensor fault is detected, it is isolated using hypothesis testing and maximum wins strategies. After the fault is isolated, the fault is accommodated by substituting the modeled sensor value for the actual sensor value.

Abstract: A turbine blade for a gas turbine engine. An existing blade was found to exhibit bowing, or a concave configuration facing the pressure side, along its trailing edge. The invention reduces bowing by (1) changing tilt, (2) changing lean, (3) reducing the number of cooling holes, while (4) changing the diameters of the cooling holes, to maintaining the total cooling flow unchanged.

Abstract: A reference standard and method for inspecting dual-layered coatings. The reference standard has a first layer adherent to a substrate, the first layer has a predetermined thickness that increases in one direction. Adherent to the first layer is a second layer, the second layer has a predetermined thickness that increases in a direction orthogonal with the first layer. The orientation of the first and second layers of the reference standard provides a spectrum of the possible variations of the dual-layered coating.

Abstract: Metallic bumps are formed for electrical interconnection between the charge plate and the charge drive electronics. This is achieved by having improved electrical connection between an ink jet charge plate and associated charge leads is promoted. This is achieved by integrating the termination pads, electrical transmission lines, and charging leads. The termination bumps are formed as integral parts of the charge leads and are connected directly to the charge driver board electronics by pressure contact. The bumps can be formed by mechanically indenting the termination pads or by using an interposer that has raised metallic pads aligned to the integral nickel pads and the charge driver circuitry board. First, a mask is aligned to permit additive formation of the pads, conductors, and charge leads. Then the nickel circuitry thus formed is made into a rigid charge plate and an integrated flexible section having contact bumps.

Abstract: A laminated structure utilizes differential adhesive to achieve high adhesion to a wicking material and low adhesion where removal is desired. The low profile wicking pad is useful in any technology where it is desirable to control excess moisture with a passive device. The wicking device is particularly useful in the field of continuous ink jet printing systems, where the low profile of the device is desirable and the cost reduction makes disposability of the device a reality. In ink jet printing systems, the wicking device improves ink jet printhead performance via ink mist and ink drip elimination.

Abstract: An improved cooling system provides cooling away from the surface of electrical and electronic components with very low parasitic power consumption and very high heat transfer rates. The component to be cooled is in thermal contact with a cold plate evaporator device. Refrigerant is circulated by a liquid refrigerant pump to the cold plate evaporator device, and the liquid refrigerant is at least partially evaporated by the heat generated by the component. The vapor is condensed by a conventional condenser coil and the condensed liquid along with any unevaporated liquid is returned to the pump. The system operates nearly isothermally in both evaporation and condensation.

Abstract: An improved cold plate cooling system provides cooling away from the surface of electrical and electronic components with very low parasitic power consumption and very high heat transfer rates. The component to be cooled is in thermal contact with a cold plate. A fin material is inserted in the cold plate and refrigerant is circulated through the fin, allowing the cold plate and fin to transfer heat from the electrical or electronic components, as the liquid refrigerant is at least partially evaporated by the heat generated by the components.

Abstract: An ink jet print head for a continuous ink jet printer includes an orifice plate defining an elongated array of ink jet orifices, an ink manifold for supplying ink to the orifices in the orifice plate, and a shear mode piezoelectric transducer mechanically coupled to the orifice plate for vibrating the orifice plate sufficiently uniformly along the length of the array of ink jet orifices to achieve synchronous stimulation. The use of a shear mode piezoelectric transducer eliminates mode cross coupling thereby allowing high frequency stimulation in long ink jet print heads.

Abstract: A method is provided for increasing the contact area between a damper wire and a sheet metal component in a combustion cowl of a gas turbine engine. This increase in contact area reduces the wear rate on the combustor cowl. A first curl is formed in the sheet metal component. A damper wire is situated to have a common contact area with the sheet metal component within the first curl. The first curl is die-formed around the damper wire before applying a heat treat operation to the structure. A final die-form closes the sheet metal curl around the damper wire.

Abstract: A sensor device is used for sensing position of a movable component. The sensor device can be applied to multiple applications. For example, proper alignment between a shifter spline and a shifter position sensor of a transmission assembly can be confirmed by applying the sensor device of the present invention to confirm alignment of the transmission shifter with a transmission shifter position sensor during transmission assembly. A rotary sensor converts angular movement to a proportional electrical output. A converter then converts the proportional electrical output to an input which can be read. The location of the movable component is then determined, and displayed.

Abstract: A method is provided for testing and setting the position of a position sensor for a transmission. A shift control shaft is provided, and the position sensor is positioned to align with the shift control shaft, and provide a shift position output. A position sensor testing device is installed to test position rotation of the position sensor as the shift control shaft is moved through shift positions. The tested position rotation of the position sensor is compared with a predetermined window of accurate positioning for the position sensor. Finally, the position of the position sensor is set based on the comparison.

Abstract: A system and method are provided for treating liquids in a dispensing reservoir. An ultraviolet source is located in a liquid dispensing reservoir or well. The ultraviolet source discharges ultraviolet light rays in the dispensing reservoir to treat the liquid by killing bacteria in the liquid. One or more existing or added baffle means prevent the ultraviolet light rays from being emitted outside of the dispensing reservoir. The ultraviolet source comprises a waterproof submersible element, with a transformer and a ground fault interrupter breaker typically located outside the reservoir.

Abstract: A differential circuit is used to compare the current to the drive transducers to a matched reference circuit. With the capacitive current from the piezoelectric transducer canceled out in this manner, the resulting output current provides a direct measure of the vibration amplitude of the drop generator. By adding an appropriate inductor in parallel to the capacitive piezoelectric drive transducers, the loading of the drive electronics, or oscillator, is significantly reduced.

Abstract: A method and apparatus is provided for separating the liquid and non-liquid components of a foamy mixture. The apparatus comprises a filter through which the liquid portion of the foam can pass and through which the gaseous or air component cannot pass, unless a pressure differential across the filter exceeds the bubble point of the filter. Foam is supplied to a first side of the filter. The liquid component of the foam is removed from the second side of the filter, and the gaseous component of the foam from the first side of the filter. A pressure differential is established between the two sides of the filter to cause the liquid component of the foam to pass through the filter; but the pressure differential across the filter is prevented from exceeding the bubble point of the filter to prevent the gaseous component of the foam from passing through the filter.