Abstract: A method for improving tone reproduction in a digital printing system is provided. First, an image to be printed is defined. The image will have areas of minimal ink density and areas of medium to high ink density. A randomized dot placement scheme is used for dispersing ink drops in the minimal ink density areas of the image. An ordered structure scheme is used for dispersing ink drops in the medium to high ink density areas of the image.

Abstract: A system and method are provided for improving the control of vacuum and pressure in an ink jet printing system. The control is positively affected by reducing response time of the system, minimizing overshoot of the controlled parameters, such as ink pressure or system vacuum, eliminating steady state oscillations, and reducing the magnitude of the excursions of the controlled parameter in response to load changes.

Abstract: A signal processing circuit can be used to select between a high bias current and good noise performance or a low bias current and poorer noise performance. The circuit comprises an input device having high impedance and low noise characteristics. A first current source provides a minimal current level through the input device. Additional current sources provide additional current through the input device to improve noise performance of the circuit. The additional current sources can be switched into the circuit when improved noise performance is required, and switched out of the circuit to conserve power when improved noise performance is not required.

Abstract: A system for flushing ink residue from a fluid system is provided for use with a continuous ink jet print station. Ink is rapidly drained from the fluid system, and the fluid system is refilled with a flush fluid. The flow of flush fluid is directed through all fluid system components which normally contain ink. Subsequently, the flow of flush fluid can be diverted to a waste tank rather than re-circulated into the ink tank.

Abstract: A vehicle brake leakage detector installs between a vehicle brake pedal and a reference point such as a steering wheel, for testing vehicle hydraulic brake systems, and, specifically, for detecting brake fluid leaks. A brake contact at one end of the detector contacts the vehicle brake pedal and a reference end at the opposite end of the detector contacts any tangible reference location, such as a steering wheel. Force means are associated with the detector for applying force for pressurizing the vehicle brake fluid when the detector is installed. A sensor detects relative movement between the brake contact and reference end to determine whether any brake fluid leaks are present. An output source indicates whether any brake fluid leaks are detected.

Abstract: A droplet generator for generating a plurality of streams of ink droplets in a continuous ink jet printer comprises a stimulator plate, and the capability of supplying ink to the stimulator plate. The stimulator plate is substantially planar and comprises a substrate, a flexible membrane having a line of nozzles, and an actuator for vibrating the membrane at a resonant frequency. During use, a standing wave is generated such that the line of nozzles is positioned on a locus of uniform vibrational amplitude.

Abstract: A system and method are provided for protecting the vacuum pump of an ink jet printer system from the harmful effects of condensation in the vacuum lines, and from the harmful effects of moisture and water in the vacuum lines. This is accomplished by suppressing the condensation and drying the vacuum line walls.

Abstract: Precise control of deposition or etching of thin films on a transparent substrate is particularly useful for electroformation of nozzles and formation control. A computer based measuring system is used to measure, in real time, a test feature such as one such nozzle. The rate of material deposition and removal is controlled based on the measured value of the test feature. In particular, a video camera and microscope are used to produce images of the test feature. During the electroplating process, metal is plated onto a conductive layer, and as the plated metal layer grows up from the conductive layer of the mandrel, the plated layer can also encroach on transparent openings produced by the absence of the mandrel conductive layer. The amount of encroachment on the transparent openings is directly related to the thickness of the plated layer.

Abstract: In a continuous ink jet printing system, bleed and pullback are minimized by selecting an ink set having a particular print order, with each ink having its components selected to equalize the surface tensions of the inks. By equalizing the surface tensions, the percentage of density of the primary ink which can be printed increases, thereby increasing the secondary and tertiary color gamut.

Abstract: A plastic part having a complex structure as a first layer and a simple structure as a second layer, is formed using a method for molding. Initially, a single mold is provided, the mold having an interior cavity and a runner reaching from an exterior of the mold to the cavity. The mold is kept closed while a quantity of a first plastic material is injected via the runner into the interior cavity to form a first layer of the plastic part. The mold is then partially opened, creating an increased interior cavity section, into which a quantity of a second plastic material is injected, via the runner, to form a second layer of the plastic part. The solidified plastic part can then be ejected from the mold.

Abstract: In an ink jet printer having a printhead and a printhead docking station, an improvement is provided in installation and retention of the printhead in the printhead docking station. Straight line travel of the printhead relative to the printhead docking station is ensured using guide posts or other guiding mechanisms. Non-abrupt actuation, such as a screw drive actuator is used to translate the printhead relative to the docking station. The screw drive actuator is oriented at near right angles to the direction of translation of the printhead relative to the printhead docking station. The printhead and the printhead docking station are then aligned so that electrical and fluid connections can be made concurrently. During the installation, a consistent insertion force, such as a spring loaded toggle mechanism, is applied to the printhead, regardless of part tolerances.

Abstract: A method and self-configuring structure are provided for optimizing state and state sequencing in ink jet printing system operation. A plurality of operating states are defined and assembled into at least one operating sequence. A conditional test is applied to the defined operating state. Execution flow can then be changed based on results of the conditional test. Finally, the defined operating states and assembled sequences are organized into an interpretable document.

Abstract: A system and method are provided for cleaning the printhead of a continuous ink jet printing system. A cleaning fluid is introduced and used to flush ink residues and debris from the interior of the drop generator, the exterior of the orifice plate, the charge plate face and the catcher face. This system and method removes dried ink residues and other debris and deposits by providing a cleaning fluid with a low surface tension to dissolve or flush away the unwanted material from the orifices. This is particularly advantageous in that the flushing and rinsing is accomplished without mechanical contact which could abrade or damage the orifices.

Abstract: A device is provided for allowing detection of a switch closure across an air gap between components. The device comprises a wireless inductive coupled switch designed for use with any suitable proximity sensor. The switch and sensor transmit a switch closure at a closable switch across the air gap. When the wireless inductive coupled switch is moved into the sensing range of the inductive proximity sensor, the ferrite core portion of the inductive coupled switch and the coil surrounding the ferrite portion are inductively coupled by the alternating field generated by the inductive proximity sensor. The alternating magnetic flux lines of the inductive proximity sensor move back and forth through the ferrite core portion and the coil. As long as the closable switch is open, no current is induced into the coil.

Abstract: Metallic bumps are formed for electrical interconnection between the charge plate and the charge drive electronics. This is achieved by having improved electrical connection between an ink jet charge plate and associated charge leads is promoted. First, a mask is aligned to permit plating of an etch mask on the charge plate coupon on the side opposite the charge plate circuitry, so as to place masked regions directly across the coupon from the contact pads of the charge plate circuitry. All the copper alloy charge plate coupon is then etched away except the small portions between the termination and the etch mask. The bump thus formed is used to provide a high pressure point electrical connection to the charge plate.

Abstract: A system and method are provided for enhancing thermal performance of a heat transfer device. A fin pack is generated from a flat sheet of metal, the fin having a plurality of radiussed conduit top portions and a reciprocal plurality of radiussed conduit bottom portions, for transferring heat. The radiussed conduit bottom portions of the fin are attached to a base plate. The base plate comprises a series of grooves and risers for closely approximating the shape of the radiussed conduit portions. The radiussed fin portions nest in the configuration of grooves and risers to maximize the contact area between the fin and the base plate.

Abstract: An x-ray tube casing coating prevents lead contamination of oil. The aluminum casing housing an x-ray tube has a lead lining with a top surface and a bottom surface, and is exposed to a dielectric cooling oil. An electroplating material is applied to both the top and bottom surfaces of the lead lining, forming an electroplated layer between the lead lining and the casing to prevent lead contamination of the dielectric cooling oil.

Abstract: A rotating x-ray tube comprises an anode assembly having an anode target for distributing heat generated at a focal spot. The x-ray tube further comprises a cathode assembly for producing X-rays upon impact with the anode. A target angle matching cathode cup structure is associated with the cathode assembly. The angled cathode cup structure creates a parallel surface between the cathode and the target to provide a focused electron beam.

Abstract: An ink jet printing system is provided, having improved reliability. To achieve the improved reliability, the ink jet printer has the capability of changing at least one reliability related parameter in accordance with data associated with an ink. Data associated with the ink relates to the value or setting of at least one parameter in the ink jet printer related to reliability of the ink jet printing system.

Abstract: A technique for sealing a printhead of an ink jet printer system on startup, opening the seal to print, and opening further on an arbitrary path for cleaning, is provided for by the present invention. The ink jet printhead has an ink drop generator, a catcher located adjacent to the ink drop generator, and a catcher pan located below the catcher. An eyelid seals ink within the printhead on startup of the printer system. An actuator mechanism transmits movement to the eyelid along a predetermined non-circular path, having multiple positions for the eyelid. A multiple bar linkage system moves the eyelid along the path.