Patents Represented by Attorney Kevin M. Able
  • Patent number: 7854144
    Abstract: Feed materials are melted in a first vessel to form a glass melt at a first temperature T1, the glass melt containing at least one fining agent. The molten glass is next cooled to a second temperature T2 less than T1 in a second vessel wherein an oxygen-comprising gas is not actively added (e.g. bubbled) into the melt during the duration of the time the melt is at T2. The molten glass is thereafter heated to a third temperature T3 greater than T1 and subsequently formed into a glass article.
    Type: Grant
    Filed: April 3, 2007
    Date of Patent: December 21, 2010
    Assignee: Corning Incorporated
    Inventors: Megan Aurora DeLamielleure, William Weston Johnson, Irene Mona Peterson
  • Patent number: 7828480
    Abstract: Disclosed is a thermocouple circuit that exhibits reduced levels of thermocouple drift. The thermocouple is generally comprised of first and second thermoelectric elements formed of first and second thermoelectric materials, respectively. The first and second thermoelectric elements are coupled to an electrically conductive substrate through intermediate first and second tab elements, respectively. The first and second tab elements are preferably formed of the respective first and second thermoelectric materials, and coupled to the substrate in a spaced apart configuration such that the first and second tab elements, are not physically coupled one to the other. Also disclosed are systems and methods for the preparation and use of the thermocouple circuits disclosed herein.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: November 9, 2010
    Assignee: Corning Incorporated
    Inventors: Lee Martin Adelsberg, John Michael Drosdak, Paul Richard Grzesik, Trudy A Knutson, David Myron Lineman, Kevin Barry Reiman
  • Patent number: 7829147
    Abstract: A method for hermetically sealing a device without performing a heat treatment step and the resulting hermetically sealed device are described herein. The method includes the steps of: (1) positioning the un-encapsulated device in a desired location with respect to a deposition device; and (2) using the deposition device to deposit a sealing material over at least a portion of the un-encapsulated device to form a hermetically sealed device without having to perform a post-deposition heat treating step. For instance, the sealing material can be a Sn2+-containing inorganic oxide material or a low liquidus temperature inorganic material.
    Type: Grant
    Filed: February 28, 2008
    Date of Patent: November 9, 2010
    Assignee: Corning Incorporated
    Inventors: Bruce Gardiner Aitken, Shari Elizabeth Koval, Mark Alejandro Quesada
  • Patent number: 7820941
    Abstract: The present invention relates to a process for laser scoring of flat glass sheets. The process comprises manipulating a laser beam having a substantially Gaussian intensity profile to produce an elongated heating zone on the glass sheet to be scored, the elongated heating zone having a central portion with a lower temperature than a temperature of an outer portion of the heating zone. An initial crack is made in the glass sheet, the elongated heating zone is traversed across the glass sheet coincident with the initial crack, and the heated glass is thermally shocked by directing a cooled liquid against the heated glass, thus propagating the crack. The scored glass sheet may thereafter be broken by applying bending techniques as are known in the art.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: October 26, 2010
    Assignee: Corning Incorporated
    Inventors: James W Brown, Harry E Menegus
  • Patent number: 7808653
    Abstract: A method of measuring the topography of a large, thin, non-flat specular substrate in a production environment with minimal movement of a majority of the measurement apparatus. A gimbal-mounted reflecting element is used to steer a short coherence length probe beam such that the probe beam is substantially perpendicular to a local surface of the substrate. The probe beam and the reference beam are combined and the resulting interference pattern used to characterize defects on the local surface.
    Type: Grant
    Filed: May 21, 2009
    Date of Patent: October 5, 2010
    Assignee: Corning Incorporated
    Inventor: Philip Robert LeBlanc
  • Patent number: 7800303
    Abstract: A glass package is disclosed comprising a first substrate and a second substrate, where the substrates are attached in at least two locations, at least one attachment comprising a frit, and at least one attachment comprising a polymeric adhesive and wherein the frit comprises a glass portion comprising: a base component comprising and at least one absorbing component. Also disclosed is a method of sealing a light emitting display device comprising providing a light emitting layer, a first substrate and a second substrate, where a frit is deposited between the substrates and a polymeric adhesive is deposited either between the substrates or around the edge of the device, and where the frit is sealed with a radiation source and the polymeric adhesive is cured.
    Type: Grant
    Filed: November 7, 2006
    Date of Patent: September 21, 2010
    Assignee: Corning Incorporated
    Inventors: Stephan Lvovich Logunov, Kamjula Pattabhirami Reddy, Sujanto Widjaja
  • Patent number: 7770414
    Abstract: The present invention relates to a process for manufacturing flat sheets of a glass-based material and to an apparatus therefor. The process comprises providing a glass preform, heating the glass preform in a furnace, forming a gob and a pre-sheet, removing the gob and drawing the glass pre-sheet into a flat glass sheet. Also provided is an apparatus for drawing a glass preform into a glass sheet, the apparatus comprising a draw furnace, stretching arms for stretching and drawing the pre-sheet into a glass sheet, and opposing edge rollers for applying a downward force on the glass sheet. The draw furnace may include a plurality of individual heating elements, the temperature of each heating element capable of being separately controlled. The apparatus may further include an annealing furnace for annealing the glass sheet.
    Type: Grant
    Filed: May 10, 2007
    Date of Patent: August 10, 2010
    Assignee: Corning Incorporated
    Inventors: Patrick J Cimo, Michael T Murtagh, Mark L Powley
  • Patent number: 7749811
    Abstract: A method is disclosed for inhibiting oxygen and moisture penetration of a device comprising the steps of depositing a tin phosphate low liquidus temperature (LLT) inorganic material on at least a portion of the device to create a deposited tin phosphate LLT material, and heat treating the deposited LLT material in a substantially oxygen and moisture free environment to form a hermetic seal; wherein the step of depositing the LLT material comprises the use of a resistive heating element comprising tungsten. An organic electronic device is also disclosed comprising a substrate plate, at least one electronic or optoelectronic layer, and a tin phosphate LLT barrier layer, wherein the electronic or optoelectronic layer is hermetically sealed between the tin phosphate LLT barrier layer and the substrate plate. An apparatus is also disclosed having at least a portion thereof sealed with a tin phosphate LLT barrier layer.
    Type: Grant
    Filed: September 3, 2009
    Date of Patent: July 6, 2010
    Assignee: Corning Incorporated
    Inventors: Bruce Gardiner Aitken, Chong Pyung An, Benjamin Zain Hanson, Mark Alejandro Quesada
  • Patent number: 7735340
    Abstract: The present invention is directed toward a method of reducing contamination of a glass melt by oxide particulates, such as particulates of platinum oxide, which may condense on the inside surfaces of a stir chamber, particularly the stir shaft, and fall back into the glass melt. The method includes causing a flow of gas through an annular space between the shaft and the chamber cover. In one embodiment, the flow of gas through the annular space is caused by drawing a vacuum in the chamber. An apparatus for practicing the method is also provided.
    Type: Grant
    Filed: October 16, 2007
    Date of Patent: June 15, 2010
    Assignee: Corning Incorporated
    Inventors: Steven R Burdette, Raymond E Fraley, Steven R Wagner
  • Patent number: 7685841
    Abstract: In the formation of sheet glass by the overflow downdraw process, the width of usable sheet glass is maximized by downwardly flowing edge portions of the sheet over web-like members and thereafter over extensions which intersect with and are downwardly inclined relative to the web-like members to thin edge portions of the glass flow and maintain sheet width. The extension members are preferably removably attached to the web-like members, greatly facilitating replacement of the more easily damaged extension members.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: March 30, 2010
    Assignee: Corning Incorporated
    Inventors: Olus Naili Boratav, Steven Roy Burdette, David John Ulrich
  • Patent number: 7685840
    Abstract: A method of minimizing distortion in a glass sheet manufacturing process wherein the stress in a parent sheet of glass is measured along each edge of the sheet. The stress data is then used to develop a distortion predictor for predicting the in-plane distortion which sub-sheets of the parent sheet are likely to exhibit when the parent sheet is cut into pre-determined sizes. The in-plane distortion may be predicted based on criteria established by the glass manufacturer, or supplied by an original equipment manufacturer (OEM).
    Type: Grant
    Filed: March 24, 2006
    Date of Patent: March 30, 2010
    Assignee: Corning Incorporated
    Inventors: Roger Alphee Allaire, Darren Ryan Courtright, Clive Darrell Gierbolini, Dean Veral Neubauer, Casey Allen Volino
  • Patent number: 7686550
    Abstract: A container is described herein which uses three different types of restraining mechanisms to help secure glass sheets therein so that the glass sheets can be safely transported from one facility (e.g., a manufacturing facility) to a second facility (e.g., a customer facility). The first type of restraining mechanism includes two collapsible retainer bar mechanisms which are connected to one another by a support bar that can be moved so as to secure the major surfaces of the glass sheets. The second type of restraining mechanism includes two side restraints which are used to help secure the two opposing sides of the glass sheets. The third type of restraining mechanism includes two secondary retainer mechanisms each of which has a stopper that is moved to help secure/support the bottom portion of the glass sheets.
    Type: Grant
    Filed: April 3, 2007
    Date of Patent: March 30, 2010
    Assignee: Corning Incorporated
    Inventor: Stephen William Mix
  • Patent number: 7602121
    Abstract: A hermetically sealed glass package and method for manufacturing the hermetically sealed glass package are described herein using an OLED display as an example. Basically, the hermetically sealed OLED display is manufactured by providing a first substrate plate and a second substrate plate and depositing a frit onto the second substrate plate. OLEDs are deposited on the first substrate plate. An irradiation source (e.g., laser, infrared light) is then used to heat the frit which melts and forms a hermetic seal that connects the first substrate plate to the second substrate plate and also protects the OLEDs. The frit is glass that was doped with at least one transition metal and possibly a CTE lowering filler such that when the irradiation source heats the frit, it softens and forms a bond. This enables the frit to melt and form the hermetic seal while avoiding thermal damage to the OLEDs.
    Type: Grant
    Filed: September 16, 2005
    Date of Patent: October 13, 2009
    Assignee: Corning Incorporated
    Inventors: Bruce G. Aitken, Joel P. Carberry, Steven E. DeMartino, Henry E. Hagy, Lisa A. Lamberson, Richard J. Miller, II, Robert Morena, Joseph F. Schroeder, III, Alexander Streltsov, Sujanto Widjaja
  • Patent number: 7597603
    Abstract: A method of encapsulating a display device between substrates with a glass frit. The method includes depositing a frit having an optical absorption ? which is a function of wavelength onto a first substrate wherein the deposited frit has a height h, placing a second substrate in contact with the frit, sealing together the substrates by traversing a laser light having a wavelength ? over the frit at a speed greater than about 5 mm/s, and wherein ?·h at ? is between 0.4 and about 1.75.
    Type: Grant
    Filed: November 7, 2006
    Date of Patent: October 6, 2009
    Assignee: Corning Incorporated
    Inventors: Keith James Becken, Stephan Lvovich Logunov
  • Patent number: 7584632
    Abstract: Feed materials are melted in a furnace to form a glass melt at a first temperature T1, the glass melt containing at least one fining agent. The glass melt is cooled to a second temperature T2 less than T1, and an oxygen-containing gas is bubbled through the cooled melt. The glass melt is then re-heated to a third temperature T3 equal to or greater than the first temperature T1.
    Type: Grant
    Filed: July 28, 2005
    Date of Patent: September 8, 2009
    Assignee: Corning Incorporated
    Inventors: Keith Leonard House, Prantik Mazumder, Irene M Peterson, Susan Lee Schiefelbein
  • Patent number: 7578144
    Abstract: A method of a stirring a molten glass which includes an analytical model which may be used to optimize the stirring conditions to minimize refractory metal inclusions which may result from the stirring operation.
    Type: Grant
    Filed: July 13, 2006
    Date of Patent: August 25, 2009
    Assignee: Corning Incorporated
    Inventors: Richard Bergman, May Yanmei Xun
  • Patent number: 7570366
    Abstract: A method of measuring the topography of a large, thin, non-flat specular substrate in a production environment with minimal movement of a majority of the measurement apparatus. A gimbal-mounted reflecting element is used to steer a short coherence length probe beam such that the probe beam is substantially perpendicular to a local surface of the substrate. The probe beam and the reference beam are combined and the resulting interference pattern used to characterize defects on the local surface.
    Type: Grant
    Filed: February 21, 2007
    Date of Patent: August 4, 2009
    Assignee: Corning Incorporated
    Inventor: Philip Robert LeBlanc
  • Patent number: 7565817
    Abstract: The coefficient of absorption of a pre-selected region of a glass sheet is preferentially increased. The glass sheet may thereafter be sealed to a substrate using a sealing laser. In one embodiment, the coefficient of absorption sheet is increased by irradiating the glass sheet at a wavelength of about 248 nm, preferably through a mask, to produce an irradiated pattern on the glass sheet having a pre-determined shape. The glass sheet is then heat treated, placed over a substrate and sealed to the substrate by exposing the irradiated pattern to a sealing laser light having a wavelength in the range between about 355 nm and 532 nm to produce a glass envelope. The method disclosed herein is useful, inter alia, for manufacturing electro-luminescent devices, such as light emitting diodes (LEDs) and in particular organic light emitting diodes (OLEDs).
    Type: Grant
    Filed: December 15, 2005
    Date of Patent: July 28, 2009
    Assignee: Corning Incorporated
    Inventor: Joseph Francis Schroeder, III
  • Patent number: 7567344
    Abstract: An apparatus and method for detecting defects in a transparent substrate by simultaneously using a combination of bright field and dark field light sources for illuminating the substrate. The apparatus is capable of detecting both inclusions and surface defects simultaneously while the substrate is in motion, simplifying the characterization of substrates in a manufacturing setting.
    Type: Grant
    Filed: March 28, 2007
    Date of Patent: July 28, 2009
    Assignee: Corning Incorporated
    Inventors: Philip Robert LeBlanc, Vitor Marino Schneider, Correy Robert Ustanik
  • Patent number: RE41373
    Abstract: A rotary engine having a housing and a first and second intersecting cavity disposed therein. The rotary engine includes a rotor rotatably mounted in the first cavity, the rotor and the housing defining an annular chamber therebetween, and a piston extending radially from the rotor into the annular chamber. The rotary engine further includes a valve having a combustion chamber rotatably mounted in the second cavity, and a passage formed along a circumference of an inner wall of the second cavity for delivering combustion gases from the combustion chamber to the annular chamber.
    Type: Grant
    Filed: May 30, 2007
    Date of Patent: June 15, 2010
    Inventor: Grant G. Gehman