Patents Represented by Attorney Kevin M. Able
  • Patent number: 7537504
    Abstract: A method of minimizing stress in an OLED device laser sealing process using an elongated laser beam. A laser beam having an intensity distribution which decreases as a function of distance from the longitudinal axis of the beam is passed through a mask to create an elongated beam having a length-wise intensity distribution which decreases as a function of distance from the axis of the beam and a substantially constant width-wise intensity distribution. The elongated beam is traversed over a line of frit disposed between two substrates. The tails of the length-wise intensity distribution provide for a slow cool down of the frit as the beam traverses the line of frit.
    Type: Grant
    Filed: November 15, 2006
    Date of Patent: May 26, 2009
    Assignee: Corning Incorporated
    Inventors: Keith James Becken, Stephan Lvovich Logunov
  • Patent number: 7527541
    Abstract: An OLED structure includes a substantially flexible substrate, and at least one barrier layer disposed between the substrate and the OLED structure. The barrier layer substantially prevents contaminants from permeating a layer of organic material or the OLED structure. The barrier layer includes a glass layer that has certain components added or removed to improve its flexibility. The OLED structure may also include a substantially flexible substrate and at least one barrier layer disposed between the substrate and the OLED structure. The barrier layer includes a strain relief material. The strain relief material advantageously has at least one axis of orientation. Photonic or electronic components, or both could be substituted for the OLED.
    Type: Grant
    Filed: November 14, 2006
    Date of Patent: May 5, 2009
    Assignee: Corning Incorporated
    Inventor: James G. Couillard
  • Patent number: 7524780
    Abstract: A method of forming an alkali metal oxide-doped optical fiber by diffusing an alkali metal into a surface of a glass article is disclosed. The silica glass article may be in the form of a tube or a rod, or a collection of tubes or rods. The silica glass article containing the alkali metal, and impurities that may have been unintentionally diffused into the glass article, is etched to a depth sufficient to remove the impurities. The silica glass article may be further processed to form a complete optical fiber preform. The preform, when drawn into an optical fiber, exhibits a low attenuation.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: April 28, 2009
    Assignee: Corning Incorporated
    Inventors: Laura J. Ball, Bruno P. M. Baney, Dana C. Bookbinder, Keith L. House, Rostislav R. Khrapko, Lisa A. Moore, Susan L. Schiefelbein
  • Patent number: 7512308
    Abstract: The present invention addresses the need for a stress relieving device and protective jacket for exposed fiber within a field-installed optical network enclosure, such as a network interface device. The present invention incorporates a furcation tube coupled with a furcation body. The coupling may be accomplished by a direct connection or with use of an external or internal transition body. The present invention enables a field-installer to transition an optical fiber cable from the field into a furcation tube thereby providing a means for attaching an optical connector, such as a mechanical splice connector, onto the optical fiber and furcation tube.
    Type: Grant
    Filed: June 30, 2006
    Date of Patent: March 31, 2009
    Assignee: Corning Incorporated
    Inventors: Brandon A. Barnes, Bradley S. Billman, Sean M. Kerr, Joshua D. Raker, Charles A. Yow, Jr.
  • Patent number: 7475568
    Abstract: A method of forming an oxide glass including heating a glass melt having a ?—OH concentration of at least about 0.35 in a vessel comprising a metal selected from the group consisting of platinum, molybdenum, palladium, rhodium, and alloys thereof, there being an interface present between the vessel and the glass, and controlling a partial pressure of hydrogen in an atmosphere in contact with an outside surface of the vessel in an amount such that hydrogen permeation blisters form in a region of the glass adjacent the glass-vessel interface.
    Type: Grant
    Filed: April 27, 2005
    Date of Patent: January 13, 2009
    Assignee: Corning Incorporated
    Inventors: Andrea Weiss Bookbinder, Adam James Gillmar Ellison, David Myron Lineman
  • Patent number: 7469559
    Abstract: A method of forming an alkali metal oxide-doped optical fiber by diffusing an alkali metal into a surface of a glass article is disclosed. The silica glass article may be in the form of a tube or a rod, or a collection of tubes or rods. The silica glass article containing the alkali metal, and impurities that may have been unintentionally diffused into the glass article, is etched to a depth sufficient to remove the impurities. The silica glass article may be further processed to form a complete optical fiber preform. The preform, when drawn into an optical fiber, exhibits a low attenuation.
    Type: Grant
    Filed: December 2, 2004
    Date of Patent: December 30, 2008
    Assignee: Corning Incorporated
    Inventors: Laura J Ball, Bruno P M Baney, Dana C Bookbinder, Keith L House, Rostislav R Khrapko, Susan L Schiefelbein, Lisa A Moore
  • Patent number: 7461564
    Abstract: Disclosed is a method of proof testing a sheet of brittle material such as a glass or glass-ceramic based material. The method comprises bending the glass sheet over at least one arcuate member to detect sheets having a strength greater than a predetermined value. The method includes imparting a bend to the sheet and producing relative motion between the sheet and the bend such that the bend traverses the sheet, and wherein tensile stress induced in a surface of the sheet by the bend corresponds to the predetermined strength value. An apparatus for performing the proof testing is also disclosed.
    Type: Grant
    Filed: July 31, 2007
    Date of Patent: December 9, 2008
    Assignee: Corning Incorporated
    Inventor: Gregory Scott Glaesemann
  • Patent number: 7454925
    Abstract: A method of forming a glass melt including heating a glass feed material in a first melting furnace to form a glass melt, flowing the glass melt into a second melting furnace through a refractory metal connecting tube, and further heating the glass melt in the second melting furnace. The refractory metal connecting tube is heated to prevent the molten glass from excessive cooling, and to ensure that the glass melt entering the second melting furnace is equal to or greater than the temperature of the glass melt in the second melting furnace. An apparatus for performing the method is also disclosed.
    Type: Grant
    Filed: December 29, 2005
    Date of Patent: November 25, 2008
    Assignee: Corning Incorporated
    Inventors: Gilbert DeAngelis, William Weston Johnson, John Jerry Kersting, Daniel Arthur Nolet, Robert Richard Thomas, Pascal Verdurme
  • Patent number: 7425166
    Abstract: A method of sealing a plurality of frame-like frit walls disposed between two substrates. The frit walls are arranged in rows and columns and divided into groups, each group being sealed by a separate laser beam. Several strategies are disclosed for the order in which the frit walls are heated and sealed by a laser beam to optimize the efficiency of the sealing process.
    Type: Grant
    Filed: October 30, 2006
    Date of Patent: September 16, 2008
    Assignee: Corning Incorporated
    Inventors: Ronald Lee Burt, Stephan Lvovich Logunov, Robert Stephen Wagner, Aiyu Zhang
  • Patent number: 7418308
    Abstract: A method of determining parameters of plurality of thermal cycles to achieve a set glass strain level includes providing a plurality of input parameters for a glass substrate and a plurality of parameters for a plurality of thermal cycles. The method also includes iteratively modifying at least one of the pluralities of thermal cycle parameters so the glass strain is not greater than the set glass strain level after a final thermal cycle is completed. An aspect of the method usefully enables a user to determine from the material parameters and processing sequences of the glass manufacturer and further entities that may further process the glass (e.g., the glass manufacturer's customers) whether a particular glass strain can be achieved; and if not the example embodiments allows the manufacturer to calculate changes in the customers' processes to meet the desired glass strain.
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: August 26, 2008
    Assignee: Corning Incorporated
    Inventors: Douglas C. Allan, Motoya Anma, Josef C. Lapp
  • Patent number: 7409839
    Abstract: In the formation of sheet glass by the overflow downdraw process, the width of usable sheet glass is maximized by downwardly flowing edge portions of the sheet over web-like members and thereafter over extensions which intersect with and are downwardly inclined relative to the web-like members to thin edge portions of the glass flow and maintain sheet width. The extension members are preferably removably attached to the web-like members, greatly facilitating replacement of the more easily damaged extension members.
    Type: Grant
    Filed: April 17, 2006
    Date of Patent: August 12, 2008
    Assignee: Corning Incorporated
    Inventors: Olus Naili Boratav, Steven Roy Burdette, David John Ulrich
  • Patent number: 7407423
    Abstract: A hermetically sealed glass package and method for manufacturing the hermetically sealed glass package are described herein using an OLED display as an example. Basically, the hermetically sealed OLED display is manufactured by providing a first substrate plate and a second substrate plate and depositing a frit onto the second substrate plate. OLEDs are deposited on the first substrate plate. An irradiation source (e.g., laser, infrared light) is then used to heat the frit which melts and forms a hermetic seal that connects the first substrate plate to the second substrate plate and also protects the OLEDs. The frit is glass that was doped with at least one transition metal and possibly a CTE lowering filler such that when the irradiation source heats the frit, it softens and forms a bond. This enables the frit to melt and form the hermetic seal while avoiding thermal damage to the OLEDs.
    Type: Grant
    Filed: April 13, 2004
    Date of Patent: August 5, 2008
    Assignee: Corning Incorporated
    Inventors: Bruce G. Aitken, Joel P. Carberry, Steven E. DeMartino, Henry E. Hagy, Lisa A. Lamberson, Richard J. Miller, II, Robert Morena, Joseph F. Schroeder, III, Alexander Streltsov, Sujanto Widjaja
  • Patent number: 7404302
    Abstract: A method for deposition glass soot for making an optical fiber preform. A fuel and a glass precursor are flowed to a burner flame forming glass soot which is deposited onto a glass target. By first depositing an insulating layer of glass soot with a low velocity burner flame, the amount of water which may be adsorbed into the surface of the glass target can be reduced. Thereafter, the flame velocity may be increased to increase the deposition rate of the glass soot without significantly increasing the concentration of water incorporated into the glass target.
    Type: Grant
    Filed: May 27, 2004
    Date of Patent: July 29, 2008
    Assignee: Corning Incorporated
    Inventors: Jitendra Balakrishnan, Steven A Dunwoody, Pushkar Tandon
  • Patent number: 7344901
    Abstract: A method and apparatus for forming a hermetic seal between two substrates includes providing an electromagnetic absorbent sealing material perimetrically about a surface of one of the substrates. Furthermore, the illustrative method includes heating the sealing material. In addition, a package having a hermetic seal and apparati for disposing a sealing material are described.
    Type: Grant
    Filed: October 13, 2004
    Date of Patent: March 18, 2008
    Assignee: Corning Incorporated
    Inventors: Daniel W. Hawtof, Kamjula Pattabhirami Reddy, John Stone, III
  • Patent number: 7312154
    Abstract: A method of polishing a semiconductor layer formed on a transparent substrate is described, the method including measuring the thickness of the semiconductor from the substrate side of the semiconductor layer simultaneously with the polishing, and using the thickness measurement to modify the polishing.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: December 25, 2007
    Assignee: Corning Incorporated
    Inventors: Jeffrey Scott Cites, Charles Michael Darcangelo, Steven Joseph Gregorski, Richard Orr Maschmeyer, Mark Andrew Stocker, John Christopher Thomas
  • Patent number: 7294045
    Abstract: An apparatus for edge processing of a glass sheet, the apparatus including a shroud, a finishing member and a wiping device. The finishing member is substantially enclosed by the shroud. The apparatus uses pressurized air emitted by at least one slot in the wiping device to prevent contaminants resulting from the edge processing from settling on and/or adhering to surfaces of the glass sheet. The wiping device may include a jet of washing fluid directed at the glass sheet to further wash the surfaces and the processed edge of the glass sheet.
    Type: Grant
    Filed: November 7, 2006
    Date of Patent: November 13, 2007
    Assignee: Corning Incorporated
    Inventors: James William Brown, David Francis Castellana, Toshihiko Ono, Ye Guang Pan, Ljerka Ukrainczyk
  • Patent number: 7231786
    Abstract: The present invention relates to a process for manufacturing flat sheets of a glass-based material and to an apparatus therefor. The process comprises providing a glass preform, heating the glass preform in a furnace, forming a gob and a pre-sheet, removing the gob and drawing the glass pre-sheet into a flat glass sheet. Also provided is an apparatus for drawing a glass preform into a glass sheet, the apparatus comprising a draw furnace, stretching arms for stretching and drawing the pre-sheet into a glass sheet, and opposing edge rollers for applying a downward force on the glass sheet. The draw furnace may include a plurality of individual heating elements, the temperature of each heating element capable of being separately controlled. The apparatus may further include an annealing furnace for annealing the glass sheet.
    Type: Grant
    Filed: July 29, 2004
    Date of Patent: June 19, 2007
    Assignee: Corning Incorporated
    Inventors: Patrick J Cimo, Michael T Murtagh, Mark L Powley
  • Patent number: 7225665
    Abstract: A method of measuring the shape of a glass sheet is provided. The method includes positioning the glass sheet in contact with a fluid and measuring the distance between a sensor and a surface of the glass sheet at a plurality of locations on the surface thereof. The method may further include deconvolving the shape of the glass sheet into at least one simple shape element, such as cylindrical or spherical, and may further include varying the temperature profile of an array of heaters in a glass manufacturing process based on the at least one shape element.
    Type: Grant
    Filed: July 27, 2005
    Date of Patent: June 5, 2007
    Assignee: Corning Incorporated
    Inventors: Douglas Edmon Goforth, Josef Chauncey Lapp, Michael Thomas Murtagh, Brian Paul Strines, Natesan Venkataraman, Glen Bennett Cook
  • Patent number: 7207193
    Abstract: A method of fabricating a glass sheet comprises modifying the thermal stress in the glass such that it is a tensile stress or substantially zero stress in a particular temperature zone of the glass, with that zone selected such that the glass sheet is formed substantially free of warping. In an example embodiment, the modifying of the thermal stress is effected by non-uniform cooling of the glass across the glass transition temperature range. This non-uniform cooling may be applied in cooling segments that are linear and at least two of the segments have differing slope.
    Type: Grant
    Filed: December 8, 2003
    Date of Patent: April 24, 2007
    Assignee: Corning Incorporated
    Inventors: May Xun, Gautam Meda
  • Patent number: D577881
    Type: Grant
    Filed: June 26, 2006
    Date of Patent: October 7, 2008
    Inventor: Cynthia A. Evans