Patents Represented by Attorney M. B. Kurtzman
  • Patent number: 5006500
    Abstract: A high activity alumoxane-metallocene supported catalyst for the polymerization of 1-olefins prepared by reacting undehydrated silica gel with a mixture of trimethylaluminum and triisobutylaluminum to produce a silica-alumoxane product which is then reacted with a Group IVB and/or Group VB metallocene to produce an active catalyst which may be obtained in powder form, suitable for use in gas or slurry phase reactors, by a removal of solvents and drying.
    Type: Grant
    Filed: October 16, 1989
    Date of Patent: April 9, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Main Chang
  • Patent number: 5002916
    Abstract: Supported catalysts component for producing ethylene-propylene elastomers comprising a compound represented by the formula:(1) [V.sub.3 O(RCO.sub.2) (ED).sub.3 ].sub.2. V.sub.2 O.sub.2 X.sub.6, or(2) V.sub.3 O(RCO.sub.2).sub.6 (ED).sub.3wherein R is alkyl, cycloalkyl, aryl and haloalkyl,wherein R is alkyl, cycloalkyl, aryl and haloalkyl,ED is an electron donor selected from alkyl esters of aliphatic and aromatic carboxylic acid, aliphatic ketones, aliphatic amines, aliphatic alcohols, alkyl and cycloalkyl ethers, and mixtures thereof; andX is selected from Cl--, Br--, Fl-- or RCO.sub.2.sup.--.
    Type: Grant
    Filed: March 2, 1990
    Date of Patent: March 26, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Terry J. Burkhardt, William B. Brandley
  • Patent number: 5001197
    Abstract: The present invention relates to a process for the functionalization, and preferably the maleation of a polyolefin, preferably polypropylene, by use of a selected class of peroxides which will not cause the molecular weight of the polyolefin to significantly degrade. The class of peroxide initiators which are capable of successful use in the present invention may be more broadly classified as peroxides which have radical fragments when the peroxide is dissociated, which are a combination of R.multidot. and R0.multidot., where R is an aliphatic hydrocarbon, and 0 is oxygen. The preferred peroxide initiators for use in carrying out the present invention so as to obtain the results indicated above are t-butyl peroxypivalate and isononanoyl peroxide. The composition resulting from the practice of the process of the invention is a maleated polypropylene in which the polypropylene has more than 0.3 weight percent grafted maleic anhydride and preferably greater than 0.4 weight percent, for example, from 0.
    Type: Grant
    Filed: May 10, 1989
    Date of Patent: March 19, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Monica L. Hendewerk
  • Patent number: 5001205
    Abstract: Disclosed is a process for preparing high molecular weight ethylene-.alpha.-olefin elastomers, preferably an ethylene-propylene elastomer, by liquid phase polymerization of the requisite monomers in the presence of a metallocene/alumoxane catalyst system. Preferably, the process is carried out as a slurry polymerization utilizing the metallocene/alumoxane catalyst in supported form on a silica gel support with the .alpha.-olefin monomer maintained in liquid state and used in excess to serve as a polymerization diluent. The metallocene component of the catalyst by which the process is practiced is of the formula: ##STR1## wherein M is zirconium, titanium or hafnium; each R.sup.1 independently is a C.sub.1 -C.sub.20 linear, branched or cyclic alkyl group or a C.sub.2 -C.sub.4 cyclic alkylene group which forms a fused ring system group; R.sup.2 is a C.sub.1 -C.sub.6 linear, branched or cyclic alkylene, a Si.sub.1 -Si.sub.
    Type: Grant
    Filed: July 17, 1989
    Date of Patent: March 19, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Elvin L. Hoel
  • Patent number: 5001244
    Abstract: Olefin polymerization catalysts, and methods for their preparation, comprising a metallocene and the reaction product of a hydrocarbylaluminum with a trihydrocarbylboroxine. The catalyst may be homogeneous or supported.
    Type: Grant
    Filed: July 13, 1990
    Date of Patent: March 19, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Howard C. Welborn, Jr.
  • Patent number: 4981928
    Abstract: A catalyst component useful for (co)polymerizing ethylene under high temperatures and pressures comprising the reaction product obtained by treating a magnesium halide supported titanium halide precursor with Lewis acid, thoroughly washing the solid reaction product therefrom and prepolymerizing the washed solid product with an alpha-olefin having from 4-12 carbon atoms.
    Type: Grant
    Filed: October 20, 1988
    Date of Patent: January 1, 1991
    Assignee: Exxon Research and Engineering Company
    Inventor: Agapios K. Agapiou
  • Patent number: 4960743
    Abstract: A method for the production of a catalyst carrier for use in the polymerization of an olefin, which method comprises causing a magnesium-containing solid obtained by contact of (A) magnesium metal, (B) a halogenated hydrocarbon represented by the general formula, RX [wherein R stands for an alkyl, aryl, or cycloalkyl group having 1 to 20 carbon atoms and X stands for a halogen atom], and (C) a compound of the general formula, X.sub.n.sup.1 M(OR.sup.1).sub.m-n [wherein X.sup.1 stands for a hydrogen atom, a halogen atom, or a hydrocarbon group having 1 to 20 carbon atoms, M stands for a boron, carbon, aluminum, silicon, or phosphorus atom, R.sup.1 stands for a hydrocarbon group having 1 to 20 carbon atoms, and m stands for the valency of said atom M, providing that m>n.gtoreq.0 is satisfied], to contact (D) a halogen-containing alcohol.
    Type: Grant
    Filed: November 18, 1988
    Date of Patent: October 2, 1990
    Assignee: Toa Nenryo Kogyo K.K.
    Inventors: Masahide Murata, Masafumi Imai, Hiroyuki Furuhashi, Kouji Maruyama, Hiroshi Ueno
  • Patent number: 4952631
    Abstract: A modifier composition is disclosed for compounding with a polyolefin to produce a resin from which cement adherent polyolefin fibers may be produced by conventional fiber forming methods. The modifier composition comprising a polyolefin resin modified to contain a reactive Si(IV) moeity. A preferred embodiment comprises the reaction product obtained from the high shear dry blending of an alkylamino alkoxysilane with an acid modified polyolefin, preferably gamma-aminopropyltriethoxysilane dry blended with maleated polypropylene. Such modifier composition when compounded in from about 1 to about 10 weight percent with a polyolefin, preferably polypropylene, provides a resin from which cement adherent fibers may be produced.
    Type: Grant
    Filed: August 4, 1988
    Date of Patent: August 28, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventors: James J. McAlpin, Wai Y. Chow
  • Patent number: 4952714
    Abstract: A process for the preparation of hydrocarbylalumoxanes comprising oligomeric, linear and/or cyclic hydrocarbylalumoxanes which comprise contacting a hydrocarbylaluminum dissolved in an inert dry organic liquid with a trihydrocarbylboroxine. Preferably, the trihydrocarbylboroxine is prepared by the reaction of boron oxide with trihydrocarbylborane.
    Type: Grant
    Filed: August 8, 1989
    Date of Patent: August 28, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Howard C. Welborn, Jr.
  • Patent number: 4942148
    Abstract: A catalyst component for olefin polymerization, prepared by bringing a titanium-containing solid which comprises (a) a metal oxide, (b) an organomagnesium compound represented by the following general formula:R.sup.1 MgR.sup.2wherein R.sup.1 and R.sup.2 each represents a hydrocarbon group containing from 1 to 20 carbon atoms, a halogen atom, or an OR.sup.3 group in which R.sup.3 represents a hydrocarbon group containing from 1 to 12 carbon atoms, provided that R.sup.1 and R.sup.2 do not represent a halogen atom at the same time, (c) an electron donor compound, and (d) a titanium compound having contacted with each other, into contact with (e) an .alpha.-olefin containing 3 carbon atoms or more in the presence of (f) an organoaluminum compound, to thereby contain a poly(.alpha.-olefin) in an amount of from 0.1 to 100 g per gram of said titanium-containing solid.
    Type: Grant
    Filed: October 12, 1988
    Date of Patent: July 17, 1990
    Assignee: Toa Nenryo Kogyo, K.K.
    Inventors: Hiroyuki Furuhashi, Akira Nakano, Masahide Murata, Masafumi Imai, Hiroshi Ueno
  • Patent number: 4937217
    Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 20 percent by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an trialkyl aluminum solution, preferably a mixed trimethylaluminum-triethylaluminum solution, to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel is formed to which a metallocene may be added and the resulting material dryed to free flowing powder. The dry free flowing powder may then be used as a supported metallocene alumoxane catalyst complex for gas phase or liquid phase polymerization of olefins.
    Type: Grant
    Filed: October 27, 1988
    Date of Patent: June 26, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Main Chang
  • Patent number: 4937301
    Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the gas phase polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 10 percent by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an aluminum trialkyl solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel is formed to which a metallocene may be added and the resulting material dried to free flowing powder. The dry free flowing powder may then be used as a supported metallocene alumoxane catalyst complex for gas phase polymerization of olefins.
    Type: Grant
    Filed: November 29, 1988
    Date of Patent: June 26, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Main Chang
  • Patent number: 4937299
    Abstract: Polyolefin reactor blends obtained by polymerization of ethylene and higher alpha-olefins in the presence of a catalyst system comprising two or more metallocenes and alumoxane.
    Type: Grant
    Filed: February 1, 1985
    Date of Patent: June 26, 1990
    Assignee: Exxon Research & Engineering Company
    Inventors: John A. Ewen, Howard C. Welborn, Jr.
  • Patent number: 4935474
    Abstract: Polyolefins having a broad molecular weight distribution are obtained by polymerizing ethylene or higher alpha-olefins in the presence of a catalyst system comprising two or more metallocenes each having different propagation and termination rate constants and alumoxane.
    Type: Grant
    Filed: April 26, 1985
    Date of Patent: June 19, 1990
    Assignee: Exxon Research & Engineering Company
    Inventors: John A. Ewen, Howard C. Welborn, Jr.
  • Patent number: 4935397
    Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the high pressure polymerization of olefins. The invention particularly relates to the use of silica gel having a particle size less than 10 microns containing from about 5 to about 20 per cent by weight absorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an aluminum trialkyl solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel is formed to which a metallocene may be added and the resulting material dried to free flowing powder. The dried free flowing powder may then be used as a catalyst for high pressure polymerization of olefins.
    Type: Grant
    Filed: September 28, 1988
    Date of Patent: June 19, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Main Chang
  • Patent number: 4926002
    Abstract: A catalyst for olefin polymerization which comprises: (A) a catalyst component obtained by reacting (a) pentadiene or a derivative thereof with (b) an alkali metal and subsequently reacting the reaction product with (c) a titanium compound or zirconium compound, and (B) aluminoxane.
    Type: Grant
    Filed: July 11, 1989
    Date of Patent: May 15, 1990
    Assignee: Toa Nenryo Kogyo K. K.
    Inventors: Tadanao Kohara, Satoshi Ueki
  • Patent number: 4925821
    Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 20 percent by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to a solution, of trialkylaluminum to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the majority of the alumoxane component requirement of the catalyst system. An alkylalumoxane coated silica gel is formed to which a trimethylaluminum treated metallocene may be added and the resulting material dried to free-flowing powder. The dry free flowing powder may then be used as a supported metallocene alumoxane catalyst complex for gas phase or liquid phase polymerization of olefins.
    Type: Grant
    Filed: November 8, 1988
    Date of Patent: May 15, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Main Chang
  • Patent number: 4914253
    Abstract: This invention relates to a process for preparing polyethylene wax having a narrow molecular weight distribution in a gas phase polymerization reactor. The invention particularly relates to the process of polymerizing ethylene in the presence of a supported metallocene-alumoxane catalyst and hydrogen. The catalyst may be derived from the addition of silica gel containing about 6 to about 20 percent by weight adsorbed water to a trialkylaluminum solution. An alumoxane coated silica gel is formed to which a metallocene may be added and the resulting material dried to free flowing powder. A trimethylaluminum pretreated metallocene may be employed when the trialkylaluminum is selected from the group consisting of triethylaluminum, tripropylaluminum, tri-n-butyl-aluminum, tri-isobutylaluminum, tri(2-methylpentyl)aluminum, trihexylaluminum, tri-n-octylaluminum and tri-n-decylaluminum.
    Type: Grant
    Filed: November 4, 1988
    Date of Patent: April 3, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Main Chang
  • Patent number: 4912075
    Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the gas phase polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 10 percent by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an aluminum trialkyl solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel is formed to which a metallocene may be added and the resulting material dried to free flowing powder. The dry free flowing powder may then be used as a supported metallocene alumoxane catalyst complex for gas phase polymerization of olefins.
    Type: Grant
    Filed: December 17, 1987
    Date of Patent: March 27, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Main Chang
  • Patent number: 4904631
    Abstract: This invention relates to a supported vanadium-alumoxane catalyst for use in gas and liquid polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 20 percent by weight adsorbed water as the catalyst support material. The particle size of the silica gel is generally between about 0.1 and 200.0 .mu.u. Such silica gel may be safely added to a trialkylaluminum solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane cocatalyst component of the catalyst system. An alumoxane coated silica gel is formed to which a vanadium compound is added and the resulting material dried to a free flowing powder. The dry free flowing powder may then be used as a supported vanadium alumoxane catalyst complex for the polymerization of olefins.
    Type: Grant
    Filed: November 8, 1988
    Date of Patent: February 27, 1990
    Assignee: Exxon Chemical Patents, Inc.
    Inventor: Main Chang