Abstract: A method of producing a composite component that includes both a structural insert and a plastic casing. According to an exemplary embodiment, the method uses a closed-loop control system and includes the following steps: evaluating the structural insert for various attributes, placing the structural insert in a mold cavity, adjusting the position and/or orientation of the structural insert with respect to the mold cavity based on, among other things, the evaluated attributes, and injecting molten material into the mold cavity so that it at least partially surrounds the structural insert.

Abstract: State-of-the-art electronic structure calculations yield results consistent with the observed compound SiLi2Mg and provide likelihood of the availability of IrLi2Mg and RhLi2Mg. Similar calculations provide likelihood of the availability of YLi2MgHn, ZrLi2MgHn, NbLi2MgHn, MoLi2MgHn, TcLi2MgHn, RuLi2MgHn, RhLi2MgHn, LaLi2MgHn, Ce4+Li2MgHn, Ce3+Li2MgHn, PrLi2MgHn, NdLi2MgHn, PmLi2MgHn, SmLi2MgHn, EuLi2MgHn, GdLi2MgHn, TbLi2MgHn, DyLi2MgHn, HoLi2MgHn, ErLi2MgHn, TmLi2MgHn, YbLi2MgHn, LuLi2MgHn, HfLi2MgHn, TaLi2MgHn, ReLi2MgHn, OsLi2MgHn, and IrLi2MgHn (here n is an integer having a value in a particular compound of 4-7) as solid hydrides for the storage and release of hydrogen. Different hydrogen contents may be obtained in compounds having the same XLi2Mg crystal structures. These materials offer utility for hydrogen storage systems.

Abstract: A process for fabricating a fiber composite underbody panel for a vehicle begins by laying-up a first fiber composite sheet on a suitable form or tool. Current carrying wiring that is normally carried by the floor is laid in place on the first sheet, with the ends of the wires extending beyond the edges of the sheet. The wires are shielded to prevent the radiation of fields therefrom into the interior of the vehicle. Fiber optic cable is used to carry signals. A second fiber composite sheet is then laid-up on the first sheet. The two sheets with the embedded wires are placed in a heated mold to form the sheets into the desired finished shape and configuration. The ends of the copper wires and the fiber optic cables are then terminated by connectors so that they may be later coupled to the circuitry of the vehicle.

Abstract: One embodiment of the invention includes a method of operating an internal combustion engine system comprising an engine, an oxidation catalyst, and a particulate filter, the method comprising: determining if the outlet temperature of exhaust gas from the oxidation catalyst is below a first temperature, measuring the time that the outlet temperature of exhaust gas from the oxidation catalyst is below the first temperature, determining if the measured time has exceeded a first time period, and if so, elevating the temperature of the exhaust gas exiting the oxidation catalyst.

Abstract: A starting system for a combustion engine including a carburetor with a throttle valve moveable between idle and wide open positions, a throttle control to control movement of the throttle valve during normal operation of the engine, and a linkage between the throttle control and the throttle valve. The starting system includes a recoil pulley, a pull-cord to rotate the recoil pulley, an actuator moveable in response to rotation of the recoil pulley, and a throttle override device. The throttle override device has a first control member moveable from a first position to a second position in response to movement of the actuator, and a second control member moveable in response to movement of the first control member from a first to a second position. The second control member is operably associated with the linkage to prevent the throttle valve from being in its wide open position when the second control member is in its second position.

Abstract: A metal blank that includes a binder trim component having at least one cut edge with a non-linear section. The creation of the non-linear section simultaneously forms a corresponding section in a binder trim component of an adjacent metal blank so that binder material can be shared therebetween. This reduces the amount of scrap metal, as the binder trim component is subsequently cut off and discarded. Furthermore, the non-linear section can include one or more strategically placed formations, such as projections, recesses, flat sections, etc., that cause it to be non-uniform along its length and to be specifically tailored to the manufacturing requirements of the part being formed.

Abstract: A system and method of managing multiple vehicle antennas. Wireless signals to and from the vehicle are communicated via a primary antenna system having one or more antennas mounted in a housing on the vehicle. Operation of the primary antenna system is monitored so that, if the primary antenna system is broken or otherwise stops working properly, the system switches to a secondary antenna system housed in a separate location on the vehicle.

Abstract: A fuel additive system of a fuel delivery system of a vehicle includes an additive tank assembly, and a dosing unit in communication with the additive tank assembly to control the amount of additive dosed to the fuel tank. The additive tank assembly includes a pressurized tank of generally torispherical or ellipsoidal shape, a tank conduit with one end in communication with a sump in the pressurized tank and an opposite end extending out of the pressurized tank, and a valve in communication with the tank conduit near the opposite end thereof and being normally closed under pressure from the pressurized tank. The dosing unit includes a housing having an inlet passage in communication with the tank conduit, and a valve actuator in the inlet passage to displace the valve of the additive tank assembly to an open position once the dosing unit is assembled to the additive tank assembly.

Abstract: A cutting tool having a cutting element such as an insert is cooled indirectly by a micro-channel heat exchanger that is mounted against the rear face of the insert. The heat exchanger is formed with an internal cavity that receives a coolant such as a cryogen. The cavity may include fins to enhance the removal of heat by the cryogen from the insert. Coolant inlet and outlet tubes are coupled to the interior of the heat exchanger to supply cryogen to the cavity. The flow rate of cryogen required to cool the insert during a given machining operation is less than one percent of the amount of standard coolant required to cool the same insert during the same machining operation.

Abstract: A tool for polishing and fine-grinding optically active surfaces in precision optics has a main body which can be attached in a rotationally fixed manner to a tool spindle of a machining machine. A guide element is arranged concentrically in the main body and is mounted such that it can be displaced axially therein. A machining disk is replaceably attached to the outer end of the guide element. The main body is rigidly connected in a rotationally fixed manner, over the full displacement travel, to the guide element mounted such that it can be displaced axially therein, and in that the machining disk is rigidly fixed in a non-tiltable manner on the guide element.

Abstract: A thermo-reversible dry adhesive, having shape memory polymer characteristics, introduces one or more particles of micro- or nano-particles to at least one layer of the at least one layer of shape memory polymer. These particles may be remotely activated to induct heat sufficient to transform the dry adhesive material from its temporary shape to its permanent shape in the absence of load, which allows the dry adhesive to be reversibly coupled to one or more substrates, wherein the degree of adhesion is greater when the dry adhesive is in the temporary shape than in the permanent shape.

Abstract: Machining of aluminum workpieces with diamond or diamond-like carbon-surface coated tools may be conducted in an atmosphere containing hydrogen gas at a partial pressure effective for hydrogen to react with carbon atoms at the surface to form C—H bonds that resist adherence of aluminum to the tool surface. Suitably, hydrogen or a hydrogen-containing gas mixture is confined at the interface of tool and workpieces at the machining site. Hydrogen partial pressure may be determined for a tool-workpiece-machining temperature combination by calculation or experiment.

Abstract: A discharge device discharges liquid steel into a roller crystallizer for the continuous casting of thin strip. The discharge device reduces turbulence at the meniscus to a minimum so as to eliminate the relative defects on the cast strip by passing the steel between two crystallizer rollers. A relative casting process provides expedients for improving the steel feeding from a tundish to the crystallizer. Advantageously, the feeding of guided steel jet streams inside the nozzle, or delivery nozzle, eliminates the disturbance at the meniscus caused by the air bubbles which can form when free-falling jet streams come into contact with the air.

Abstract: A fast tool arrangement, in particular for lathes for machining optical workpieces, has a carriage, which for linear reciprocating movements is guided in a housing on bearing elements stationary in relation to the housing, and which at its outer end carries a holder for a tool or workpiece and at its inner end is actively connected with a moving coil drive. The carriage has the cross-section of a T-profile with plane-parallel flange and web faces wherein the bearing elements are arranged in pairs on both sides of the profile web and the profile flange.

Abstract: Chemical species such as nitrogen oxide (NO), carbon monoxide, and low molecular weight hydrocarbons (e.g., C1-C5 and saturated or ethylenically unsaturated) in an oxygen-containing gas stream, such as the exhaust stream from a diesel engine, or other lean burn engine, may be oxidized using a mixture of MnOx with one or more other base metal oxides, with or without palladium. The oxidation is effective at temperatures above about 200° C. to convert about ninety percent or more of the carbon monoxide to carbon dioxide and to consume the hydrocarbons. The oxidation is also effective to convert much of the NO to NO2. In general, the mixed base metal oxides may be used as catalysts for the oxidation of nitrogen oxide in hot gas streams containing oxygen. They may optionally be used in a combination with palladium or platinum. But platinum, which is very expensive, does not have to be used in such oxidation reactions.

Abstract: The invention provides a method for manufacturing an automotive component member, including the steps of: (A) positioning at least one insert into a mold, wherein the insert defines a plurality of holes; and (B) casting a portion of the automotive component member in the mold to substantially encapsulate the insert such that a major portion of the insert is substantially non-bonded with the casting material to provide a proper interfacial boundary with the casting material for damping. The method may include the step of coating the insert to prevent bonding between the insert and the casting material. A damped automotive component member having an insert cast therein is also disclosed.

Abstract: One embodiment of the invention includes a cooling tank reservoir with a pressure release valve and a cooling fluid conduit wrapped around the pressure release valve.

Abstract: A data transmission method with phase shift error correction comprising: transmitting through a network a transmission signal, wherein the transmission signal comprises a reference signal component having a predetermined frequency and a data signal component; receiving the transmission signal, wherein the received transmission signal includes a phase shift error caused by the network, wherein the phase shift error is in both the received reference signal component and the received data signal component; generating a multiplier signal at a receiver having the predetermined reference frequency; using the multiplier signal to determine the phase shift error in the received transmission signal; and correcting the received data signal component using the determined phase shift error.

Abstract: The invention provides a method and system for responding to digital vehicle requests. After a telematics unit receives a voice query and converts the voice query to a compressed digital signal, the signal is transmitted to a call center node. The signal is then parsed at the call center node to determine an inquiry. The call center node may then formulate at least one response to the inquiry and transmit the at least one formulated response in a digital format over the wireless network to the telematics unit. The at least one formulated response is then translated to an analog format at the telematics unit.