Abstract: A method of forming an interconnect including the steps of providing a processing substrate, adhering a first electrically insulating layer to the substrate, forming an electrically conductive pattern on the first electrically insulating layer, forming a second electrically insulating layer adhered to the first electrically insulating layer with the electrically conductive pattern between the first and second electrically insulating layers, forming connections to the pattern and then removing the adhered first and second electrically insulating layers and the electrically conductive pattern from the substrate to provide a freestanding film.

Abstract: A faceplate (10a) for directly viewing an image generated by a digital micromirror device (10b), which generates images by tilting tiny mirror elements (11) to on or off positions. The faceplate (10a) has a number of optical fibers (12) parallel to each other and closely spaced together. The ends of the optical fibers (12) are the top and bottom surfaces of the faceplate (10a). Both ends of each fiber (12) is sliced at an angle determined by the on position of the mirror elements (11). This permits light to travel down the fibers (12) and be reflected back to the viewer by only those mirror elements (11) that are on.

Abstract: A metal foil substrate material 50 for catalytic converters 54 and method of making the material in which layers (10, 12, 14) of ferritic stainless steel and aluminum are solid state metallurgically bonded together forming a composite material 24. Such composite material 24 is further rolled to the final foil gauge with no heat treatment and then subjected to a thermal in situ reaction to form a resulting uniform solid solution foil material 50 with superior high temperature corrosion resistance.

Abstract: An overcurrent protection device for a motor M with an overheat prevention function having a housing 10 with fixed contacts 16, 18 and movable contacts 24, 26. A first snap acting bimetallic element 20 in the device is responsive to heat from overcurrent conditions and a second snap acting bimetallic element 40 is responsive to heat from the temperature for the motor M. The movable contacts 24, 26 are controlled by the first bimetallic element to cause engagement or nonengagement with the stationary contacts 16,18. Coupling members 42, 44 contained in the housing engage both bimetallic elements 20, 40 and allow the first overcurrent bimetallic element 20 to snap independently of the second bimetallic element 40 while providing for snap action of the second bimetallic element 40 to also cause the first bimetallic 20 to snap.

Abstract: An ultra hard, wideband anti-reflection coating for an IR window, such as GaAs, which resists environmental and chemical attack. The coating is designed to allow spectral transmission therethrough in a wide band, namely the 3 to 12 micron range. A cladding layer is formed on the GaAs window. A first diamond like carbon (DLC) layer is then formed on the first bonding layer. A bonding layer is formed on the first DLC layer and a second DLC layer is formed on the bonding layer.

Abstract: Preferred embodiments include a microstrip patch antenna (38) which also acts as the resonator for an oscillator powered by IMPATT diodes (34, 36); this forms a monolithic transmitter (30) for microwave and millimeter wave frequencies.

Abstract: A thermal management system using an expendable liquid which undergoes phase change to a vapor as waste heat is absorbed and also possesses a high latent heat of vaporization. The vapor is expelled, carrying with it the waste heat. A vacuum source lowers the vapor pressure to lower the vaporization temperature. In first embodiments, regulated fluid flows into a heat exchanger wherein a vacuum system lowers the pressure. Waste heat transported to the heat exchanger by a coolant loop causes the liquid to boil at a desired temperature. A flow regulator controls the rate of fluid flow from the pressurized reservoir to the heat exchanger. The refrigeration effect is produced by the liquid being converted from the liquid to the vapor phase and absorbing heat from the coolant fluid during the phase change. The vacuum system provides a system pressure that results in a suitable temperature at which vaporization occurs. The fluid flow is controlled, based upon the demand from the heat load produced.

Abstract: A high pressure switch (10) is shown having a housing member (12) with an orifice (22) extending from a first end (18) to a recess (24) formed in a surface (26) in a central portion (14) of the housing. A sidewall (28) extends from surface (26), leaving a shoulder around the recess, forming a cavity (32). An annular support plate (34) is received on the shoulder of surface (26) capturing a flexible membrane (36) which closes recess (24) to form a pressure chamber. An eyelet (40) is disposed contiguous to the support plate (34) and is locked in place by deforming the outer distal portion (30) of wall (28) radially inwardly over the outer periphery of eyelet (40). A terminal (44) is mounted on eyelet (40) but electrically isolated from the outer ring of eyelet (40) by electrically insulating material (46).

Abstract: An antenna which comprises a plurality of spaced apart antenna segments (1-8) which are electrically isolated from each other and form a conical antenna structure, an insulator (9) disposed between each of the antenna segments, a plurality of conductors (11), each coupled to a different one of the antenna segments, for sampling a predetermined parameter at the associated antenna segment and a ground plane (10) normal to the axis of the conical structure. The antenna segments are substantially pie-shaped. In a second embodiment of the invention, the antenna segments are disposed on an electrically insulating sheet, each of the antenna segments being flared at the corner regions thereof (22) remote from the apex of the conical structure. The space between each of the segments is a slot, the slot operational as a slot antenna when the segments on opposing sides of the slot are excited 180 degrees out of phase.

Abstract: An electric control is shown for gas furnaces which controls fan motors and ignition controls based on inputs from a room thermostat (32), a high limit control and an ignition control (14) including a gas valve. A flame sense circuit (42, 42') is coupled to a microprocessor (U2) and includes a flameprobe (P1) energized by line power through a capacitor (C3) via a quick connect (QC31). A capacitor (C4) is charged by a 5 volt DC source through resistor (R12) and inputted to an inverter (U3, S2) which provides a low signal to the microprocessor when no flame is present. When a flame is present the capacitor (C4) discharges through the flame causing the inverter to change state providing a high to the microprocessor indicating that a flame is present. A diagnostic network comprising a low leakage diode (CR10) and serially connected resistor (R11) is coupled between the microprocessor (pin 8) and the input of the inverter (U3) so that the operation of the flame sense circuit can be tested.

Abstract: A doublet lens is optically passively athermalized by choosing two lens materials that have approximately the same Abbe number and substantially different thermal coefficients of refractive index. The ratio of the powers of the lens elements is designed to provide the desired passive athermalization. A diffractive surface is used on one of the lens elements to correct for chromatic aberration. Because the Abbe numbers are approximately the same for the two lens materials, the chromatic correction does not significantly change with temperature. This allows the ratio of the powers of the lens elements to control the focal length of the doublet with temperature being independent of chromatic correction.

Abstract: A pressure responsive sensor 10 for use with a vehicular air bag inflation system is shown having an electric switch 24 actuatable by a snap acting disc 40 when the gas pressure in the gas storage bottle 48 decreases to a selected low level. The snap acting disc 40 is exposed on one side to the gas mixture P1 in bottle 48 and the opposite side to a reference gas mixture P2 in a reference chamber 34. The gas mixture P2 in the reference chamber is filled to a lower pressure level than that in the bottle in order to provide switch actuation at the desired level and comprises a mixture of gases to enhance leakage testing and tracking of the pressure vs. temperature characteristic curve of the bottle gas mixture.

Abstract: An ultra hard, wideband anti-reflection coating for an IR window, such as GaAs, which resists environmental and chemical attack. The coating is designed to allow spectral transmission therethrough in a wide band, namely the 3 to 12 micron range. A cladding layer is formed on the GaAs window. A first diamond like carbon (DLC) layer is then formed on the first bonding layer. A bonding layer is formed on the first DLC layer and a second DLC layer is formed on the bonding layer.

Abstract: A phased antenna array which includes a single piece electrically conductive faceplate which uses accurately positioned posts with precision formed grooves in the post faces to obtain accurate board placement of the boards relative to each other. The element boards penetrate through slots in the bottom portion of the faceplate and rest in the precision formed grooves in the posts at opposing sides of a slot with the board edges restrained by the grooves in the posts. The portions of each element board extending out of the slots are accurately positioned by providing holes in each of the element boards through which pins are positioned to accurately determine the amount of entry of the elements into the slots. As an alternative, some or all of the element boards can be secured to an external structure which does not move relative to the faceplate to accurately position the boards relative to the faceplate.

Abstract: A system (14') for processing pixel video data having a selectable number of bits is provided. The system (14') comprises first, second and third video processors (20), (22) and (24). The first video processor (20) receives and processes pixel data of a luminance video signal. The second video processor (22) may receive and process pixel data of a chrominance video signal and may generate one of first, second and third video signal outputs. The third video processor (24) may process the chrominance video signal and may also generate at least two of the output video signals.

Abstract: A solid state power controller for switching power on and off to an electrical load which also serves as a circuit protection device protecting the load and/or the wire connected between the load output terminal of the controller and ground from thermal damage due to current overload is shown. When a current overload exists the controller interrupts current to the load in a time inversely proportional to the square of the magnitude of the overload as shown in a trip time vs load current curve. The controller also limits the load current to a selected maximum level by controlling the drain-source resistance of power MOSFETs used for switching the power. A secondary interrupt is provided in the event that the junction temperature of the MOSFETs has risen a selected maximum level. A thermal memory feature is included for both interrupt signals. The controller is controlled by a single on/off input line and provides both a status and trip output line to indicate its state.

Abstract: A system (30) for packing data into a video processor is provided. System (30) comprises demultiplexer (32), first and second first in-first out buffer memories (34) and (36), and multiplexer (38). Demultiplexer (32) divides a field of video data into first and second parts (42) and (44). First and second parts (42) and (44) are stored in first first in-first out buffer memories (34) and (36), respectively. Multiplexer (38) combines one line from first first in-first out buffer memory (34) with one line from second first in-first out buffer memory (36) to form a single line for processing.

Abstract: An improved support post (16, 23, 25) for micro-mechanical devices (10). A via (34a) that defines the outer surface of the support post (16) is etched into a spacer layer (34). An oxide layer (41) is conformally deposited over the spacer layer (34) and into the via (34a), and then etched back to the top surface of the spacer layer (34), leaving a sidewall ring (23a) on the inner surface of the via (34a). Next, a metal layer (61) is deposited over the spacer layer (34) and into the via (34a) so as to cover the sidewall ring (23a). This metal layer (61) is then etched to form a support post stem (23) inside the via (34a). The spacer layer (34) is removed, leaving the support post stem (23) and a sidewall ring (23a) around the stem (23).

Abstract: An infrared continuous zoom telescope or afocal lens system using a diffractive surface for color correction. The lens system comprises an objective lens, an eyepiece lens, a plurality of lenses disposed between the objective lens and the eyepiece lens to provide the zoom function and a diffractive pattern disposed at a surface, preferably the interior surface and preferably integral therewith, of the objective lens to provide color correction at a predetermined wavelength of light passing through the objective lens. All of the lenses are preferably germanium. The diffractive pattern comprises a plurality of spaced ring-shaped steps, each ring concentric with the center of the objective lens and each step having a height equal to the predetermined wavelength for which the lens system is designed. The plurality of ring-shaped steps are formed in accordance with a known formula.

Abstract: A high strength titanium alloy or titanium aluminide metal foil having improved strength and density is produced, preferably in coilable strip form, by plasma-depositing the selected titanium-based material on a receiving surface, separating the deposited material from the receiving surface to provide two metal foil preforms each having a relatively smooth side as cast against the receiving surface and a relatively rough, opposite side as deposited from the plasma, disposing the two metal preforms together with the relatively rough sides of the two metal preforms in facing engagement with each other, and squeezing the two preforms together between pressure bonding rolls to metallurgically bond the preforms to each other and to consolidate the materials of the preforms to form a fully dense metal foil.