Abstract: A steering column including a mast jacket adjustable vertically and horizontally and clamp. The clamp includes a housing having a pair of piston bores and a control shaft bore intersecting each of the piston bores. A control shaft is rotatable in the control shaft bore and connected to a manual operating lever. A pair of passages in the control shaft define gates in the piston bores which are fully open and partially open in an unlocked position and in a locked position, respectively, of the manual operating lever. Aggregates of media grains in the piston bores traverse the open gates without interference in response to relative linear translation between the pistons and the piston bores. The media grains bridge the partially open gates and clump in the piston bores to define solid plugs which rigidly immobilize the pistons.

Abstract: A closed end tube particularly for use in a vehicle suspension damper includes a tubular body with an attachment fitting fixed to the end of the tube where the closed end of the tube is manufactured according to a multi-step process. Initially, the process commences with a tubular body having an opening at both ends. One of the ends is formed so that the tube is partially closed with a reduced opening remaining. An attachment fitting is forced against the partially closed end of the tube to completely close the end and a welding operation is used to fix the attachment fitting to the now closed end of the tube.

Abstract: A monotube strut assembly includes a housing tube with a piston assembly fixed relative to the housing tube by a piston rod. A damper body tube is reciprocally carried in the housing tube and is slidably engaged with the piston assembly. A bearing sleeve is fixed in position within the housing tube and seals are carried at both first and second ends of the bearing sleeve. A bearing is positioned adjacent each of the first and second ends of the bearing sleeve and the bearings slidably support the damper body tube. A quantity of oil is carried between the damper body tube and the bearing sleeve providing lubrication between the bearings and the damper body tube.

Abstract: A vehicle window antenna comprises a grid of conductive frit material affixed to the inner side of a window glass in a confined area above a window heating element comprising a grid of similar material similarly affixed and covering most of the window viewing area. The window glass is retained in a channel surrounding an aperture edge of the vehicle body by a mounting and sealing member comprising a strip of a urethane material which is electrically conductive with a low impedance at radio frequencies. At least one electrically conducting ground element, made of the same frit material, is affixed to the inner side of the window glass and electrically coupled at radio frequencies through the mounting and sealing member to the vehicle body.

Abstract: A brushless DC motor has a permanent magnet rotor comprising p magnetic poles and a stator having an integer multiple of 6*p*n slots containing windings, n being a positive, non-zero integer, and the poles and slots being skewed by one slot pitch with respect to each other. The windings in the slots are electrically connected in two separate groups of three-phase windings with each group having three phase terminals, the windings of each group being distributed in phase belts occupying alternate sectors of 30 electrical degrees and the windings of the first group alternating with the windings of the second group. Since the trapezoidal back EMF voltage curve has a wider top it exhibits less droop, compared with an equivalent three-phase brushless DC motor of the prior art, over the 60 electrical degree period centered on maximum back EMF in which torque producing current is applied.

Abstract: A pressurized brake bleed system includes a rigid container, a flexible container containing brake fluid disposed within the rigid container, a hose having one end connected to the flexible container and another end for connection to a fluid reservoir of a brake system and a structure to apply a force to pressurize the flexible container to bleed the brake fluid from the flexible container through the hose to the fluid reservoir.

Abstract: A braking system includes a master cylinder that is operational to introduce a manually effected braking pressure in the braking system and includes a wheel brake that is responsive to the manually effected braking pressure. A modulator is interconnected in the braking system between the master cylinder and the wheel brake and includes a pump that has an inlet and an outlet wherein the inlet is in continuous open fluid communication with the wheel brake through a first fluid passageway. The first fluid passageway is free of any flow restrictive orifices and the first fluid passageway is not in fluid communication with an accumulator. The modulator also includes a normally open valve that is positioned in a second fluid passageway and the second fluid passageway extends between the wheel brake and both the pump outlet and the master cylinder.

Abstract: A vehicle power steering system uses an electric motor to drive a pump at a variable speed to provide power steering fluid at a variable flow for power assist to operator steering efforts. The system has a speed control for the electric motor which derives a command speed signal from a power steering load signal, senses motor speed and controls electric power to the motor in response thereto to vary the speed of the electric motor in the direction of the command speed signal. In a switching region of the power steering fluid pressure signal, the speed control switches between a low speed for standby operation and a higher speed to supply the power steering operation demands. The speed control modifies the switch-point load value in response to the power steering fluid temperature sensor to compensate for temperature dependent losses. Separate switch-points are preferably provided for increasing and decreasing power steering load to provide hysteresis; and both switch-points are preferably compensated.

Abstract: An energy-absorbing motor vehicle steering column including a structural housing, a pair of wedge blocks supported in guide channels on the structural housing for linear translation parallel to a longitudinal centerline of the steering column, a retainer plate on the structural housing over the guide channels, a lateral shoulder on each wedge block, and springs between each of the wedge blocks and the structural housing. When the wedge blocks are pushed backward in their guide channels, the springs are compressed and tip the wedge blocks upward to seat the lateral shoulders on the wedge blocks against the retainer plate and thereby retain the wedge blocks in retracted positions. The retainer plate is hooked over a lateral rod on a body of the motor vehicle to support an aft end of the structural housing vertically on the vehicle body.

Abstract: In an infra-red imaging system, infra-red radiation from a scene is optically collected and directed to form an infra-red image of the scene on an array of bi-state diffraction grating elements. Each bi-state diffraction grating element has an activated state providing diffraction of incident infra-red radiation at a predetermined angle from the incident direction and an alternative inactivated state providing no such diffraction at the predetermined angle. Scanning apparatus sequentially activates the bi-state diffraction grating elements temporarily from their inactivated states to their activated states to produce a scanned infra-red image of the scene in IR radiation diffracted by the elements at the predetermined angle, which is collected and directed to an infra-red detector. The detector provides a coded electrical representation of the scanned infra-red image of the scene to further apparatus which generates therefrom a human-detectable signal.

Abstract: A suspension damper includes a piston that is reciprocally carried in a circular cylindrical cylinder tube. The piston is attached to a piston rod that extends out from the cylinder tube and is adapted for connection to one of the sprung or unsprung masses of an associated vehicle. The circular cylindrical cylinder tube is carried in a reservoir tube that is adapted for connection to the other of the sprung and unsprung masses. The reservoir tube includes a section with a polygonal cross section and includes an open end with a circular cross section. The open end is closed by a rod guide assembly that engages the reservoir tube and the cylinder tube. The reservoir tube includes a closed end opposite the open end that is optionally polygonal or circular in configuration.

Abstract: A clamp for capturing an adjusted position of a motor vehicle steering column including a stationary bracket having planar sides on opposite sides of the steering column, vertical slots in the planar sides of the stationary bracket, and a rotatably immobilized bolt spanning the planar sides of the stationary bracket through the vertical slots. A primary nut includes a frustoconical shoulder and a tubular boss. The primary nut is screwed onto the bolt on one side of the stationary bracket and cooperates with a head of the bolt on the other side of the stationary bracket in squeezing together the planar sides of the stationary bracket. A plastic operating lever of the clamp has a lateral bore around the tubular boss on the primary nut and a frustoconical cavity which faces the frustoconical shoulder on the primary nut.

Abstract: A method and device for brake application provides braking pressure augmentation when preferred. A power booster and master cylinder generate a braking pressure in relation to an operator's input on the brake pedal. An optional brake parameter sensor is used to determine when the power booster reaches a run-out condition. At least one control valve and pump are used to apply braking pressure in response to additional increases in brake pedal application by the operator, after the power booster reaches a run-out condition. The pump and control valve are optionally used to generate braking pressure independent of brake pedal inputs.

Abstract: A motor vehicle power steering gear has a proportional control valve with a cylindrical valve member riding rotatably on a spool shaft and connected thereto through a torsion bar. Electromagnetic apparatus for varying the magnitude of the effective restoring torque of the torsion bar comprises a stationary exciting coil, an inner pole member comprising an extension of the cylindrical valve member having a plurality of outwardly facing teeth and an outer pole member fixed on the spool shaft for rotation therewith and having an equal plurality of opposing inwardly facing teeth, the teeth defining an air gap axially beside the coil.

Abstract: An imaging system provides a visible image of a scene enhanced by information from electromagnetic radiation from the scene at a non-visible wavelength without parallax-induced errors. First optical apparatus collects electromagnetic radiation from a scene and directs it onto an array of bi-state diffraction grating elements to form a combined image of the scene on the array at both visible and non-visible wavelengths. The bi-state diffraction grating elements of the array are sequentially and temporarily activated in a predetermined order to an activated state providing diffraction of incident electromagnetic radiation of the visible and non-visible wavelengths in a predetermined manner from an inactivated state in which such diffraction is not provided. The electromagnetic radiation so diffracted is collected and directed toward detector apparatus which provides coded electrical representation of scanned images of the scene in electromagnetic radiation of the visible and non-visible wavelengths.

Abstract: An electro-hydraulic brake apply system includes an emulator that effects pedal feel simulation by allowing compliance at a selective variable rate. This provides a vehicle driver with the preferred pedal travel and feedback characteristics of a conventional master cylinder/power booster apply system. As a secondary function, the emulator is utilized to latch the modulator. This locks the modulator apply piston in place when electrical power is removed from the drive motor. Further, the emulator operates to hydraulically isolate the master cylinder from the wheel brakes during normal system operation.

Abstract: A braking system generally provides pressure equalization between the sides of a split braking circuit. The amount of equalization provided is limited to enable the introduction of purposely induced pressure variances. A result is that unintentional pressure variations are moderated and intentional target pressure variations are easily obtainable. The braking system provides power braking operation in response to a manually actuated master cylinder. Fluid pressure is transmitted through isolation valves directly to the wheel brakes. The braking system also provides power operation in response to a powered pump. The pump delivers pressurized fluid through a controllable supply valve. When the supply valve is open, the isolation valve(s) are shifted to provide open fluid communication path between proportional pressure control valves and the wheel brakes. The pressure equalization effecting device is isolated from the master cylinder pressurized circuit during base brake operation.

Abstract: A brake system control apparatus comprising: a fluid brake system including a master cylinder containing a hydraulic fluid having a hydraulic pressure, a hydraulic pump having an output hydraulically coupled to the master cylinder, a motor coupled to and providing motive force to the hydraulic pump, a current sensing device coupled to the motor and providing an output signal indicative of electric current through the motor; and an electronic controller coupled to the current sensing device comprising a first sampler taking a first sample of the output signal a first time period after a start up of the motor, a second sampler taking a second sample of the output current a second time period after start up of the motor and a divider for determining a ratio of the first and second samples wherein the ratio is indicative of a hydraulic pressure in the master cylinder at the start up of the motor.

Abstract: A digressive valve for a vehicle damper provides rebound performance with a relatively high damping rate for low velocity inputs and a relatively low flow restriction operation for high velocity inputs so that a relatively firm ride with reduced impact harshness is achieved. A piston has a set of compression openings and a set of rebound openings extending through the piston from one surface, to another surface having a cavity, with an annular seat formed in the cavity. A compression valve is positioned adjacent the piston and normally substantially closes the set of compression orifices. During compression, fluid flow out from the set of compression orifices is restricted by the compression valve. Positioned in the cavity is a rebound valve with a blow-off valve having an annular surface that tightly seals against the annular seat. A spring is biased against the blow-off valve, forcing the annular surface against the annular seat under a preload.

Abstract: A vehicle with an electric power steering system has a steering shaft with a resonant frequency of free rotational oscillation and a control which derives a driver assist torque signal, a return to center torque signal and an active damping torque signal and sums these signals to provide a motor command signal to the electric motor. The active damping torque signal is derived by filtering a generated steering shaft position signal in a filter having amplitude and phase characteristics of a differentiator from zero Hertz only through the resonant frequency of free rotational oscillation of the steering shaft and multiplying the filtered steering shaft position signal by a vehicle velocity factor derived from sensed vehicle velocity. Preferably, the electric motor is provided with one or more rotor position sensors used in the control thereof and rotor position signals from the rotor position sensors are provided as the steering shaft position signal.