Abstract: A novel paper article, a method of making a paper product, and an embossing roll are disclosed for providing a paper surface region having a minority of fiber to fiber bonds broken in the paper surface region to a depth less than about 0.02 mm from the paper surface. In one aspect, the roughened embossing roll includes protuberances or depressions sized at less than about 0.1 mm. In one aspect, the roughened embossing roll includes protuberances or depressions adapted to produce paper product surface deformations in the paper surface, wherein the paper product surface deformations are invisible to an unaided human eye. The present invention provides a paper product having higher perceived softness while maintaining tensile strength.

Abstract: The method includes sliding a first shim onto the support shaft until it abuts a shoulder. The first shim has a predetermined thickness. A bearing is then slid onto the tapered surface and a lock nut is tightened onto the threaded portion of the shaft. As the lock nut contacts the inner race of the bearing it causes the inner race to contact the first shim and also to radially expand outwardly, thereby preloading the bearing. The outer race of the bearing is then connected to a motor and the motor is operated at a predetermined, constant speed. The torque required to rotate the outer race of the bearing is measured and compared to a predetermine torque range to determine if the bearing is precisely preloaded.

Abstract: A composite absorbent structure and method are disclosed including providing a first wicking layer having preferred liquid transport properties in a preferred contact with a second absorbent retention layer. The composite absorbent structure of the present invention provides preferred liquid transport and liquid retention properties. The composite absorbent structure has a first wicking layer in a preferred contact with the second retention layer by a novel intimate contact means effective to achieve a Contact Intimacy Ratio providing the preferred liquid transport and liquid retention functions when the first wicking layer and the second absorbent retention layer are combined together in accordance with the present invention.

Abstract: This invention pertains to processing continuous webs such as paper, film, composites, and the like, in dynamic continuous processing operations. More particularly, it relates to transferring discrete parts to a continuous web, whether paper, film, composite, or the like. Specifically, the invention relates to methods and apparatus for taking discrete parts from a source in a taking zone, optionally taking the discrete parts as components of a continuous web, onto a transport head on a transfer assembly, severing the discrete parts from the continuous web if received as part of a continuous web, rotating the transfer assembly about a first axis and correspondingly rotating the transport head about a second axis radial to the first axis, to thereby present the discrete parts to a receiver in a transfer zone, and transferring the discrete parts to the receiver in the transfer zone.

Abstract: An apparatus is disclosed for maintaining a fluid seal with a moving substrate. The apparatus includes an enclosure and a cap. The enclosure has a first surface and a second surface with the first surface being in sealing contact with the moving substrate. The cap seals off the second surface of the enclosure. The cap is secured to the enclosure at at least two spaced apart locations and has a non-secured portion that is capable of deflecting independently of the enclosure. The apparatus further includes means for introducing a pressurized fluid into the enclosure. The pressurized fluid creates a net force on the enclosure of zero and a force on the cap which causes a portion of the cap to deflect. The deflection of the cap allows the first surface of the enclosure to remain in sealing contact with the moving substrate.

Abstract: An absorbent pad having elasticized side flaps is adapted to provide improved leakage performance and comfort. In one embodiment, the elastic member of each side flap is at least partly out of the plane of the absorbent assembly when the absorbent pad is in a generally flat position, and the absorbent pad has a Gurley stiffness of greater than 2000 milligrams. In another embodiment, the absorbent pad has an anti-roll back feature and an Effective Elastic Value of at least 30 millimeters.

Abstract: A novel knife apparatus and method are disclosed for cutting a plurality of articles from a sheet or web of material. The knife can be formed in or secured to the outer surface of a rotary die cutter. The knife includes a first cutting member having a first end, and second and third cutting members joined to the first end of the first cutting member. The second and third cutting members are arranged relative to one another to form an arcuate section which intersects with the first cutting member to form a non-symmetrical configuration having a cutting edge knife thickness in the range of about 0.003 inches to about 0.005 inches. A unique knife profile enables two adjacently arranged articles to be cut simultaneously from a sheet or web of material with zero clearance between at least a portion of the outer peripheries of the two articles.

Abstract: An air press for noncompressively dewatering a wet web to consistency levels not previously thought possible at industrially useful speeds without thermal dewatering.

Abstract: A novel knife apparatus and method are disclosed for cutting a plurality of articles from a sheet or web of material. The knife can be formed in or secured to the outer surface of a rotary die cutter. The knife includes a first cutting member having a first end, and second and third cutting members joined to the first end of the first cutting member. The second and third cutting members are arranged relative to one another to form an arcuate section which intersects with the first cutting member to form a general non-symmetrical configuration. A unique knife profile enables two adjacently arranged articles to be cut simultaneously from a sheet or web of material with zero clearance between at least a portion of the outer peripheries of the two articles.

Abstract: An absorbent member is disclosed which has a high absorbent capacity and which exhibits exceptional expansion properties when wetted by an aqueous fluid. The absorbent member includes a multitude of randomly oriented cellulosic fibers having an average length of from between about 1 mm to about 5 mm and containing at least about 20% lignin within each fiber. The absorbent member also has a moisture content of from between about 1% to about 20% water by weight of fiber and has a density in the range of from between about 0.1 g/cc to about 1 g/cc. The fibers are stressed and bonded by hydrogen bonds and are retained in an elastically stressed condition.

Abstract: An apparatus and method for forming a thin fibrous mat, such as a tissue sheet, with improved edge strength is disclosed. The apparatus includes a headbox having a top, a bottom, a pair of lateral sides, a back with an inlet formed therein and a front with an outlet formed therein. A first conduit is connected to the inlet of the headbox and flow therethrough is regulated to convey a first aqueous slurry at a desired flow rate into the headbox. The first aqueous slurry has a predetermined fiber consistency. A second conduit is connected to one of the lateral sides of the headbox and a second aqueous slurry is directed therethrough into the headbox at a different flow rate than through the first conduit. The apparatus also includes a mechanism for drying or draining water from the aqueous slurry exiting the outlet to form a thin fibrous mat. The thin fibrous mat has increased strength adjacent to an edge located downstream from the second conduit.

Abstract: A novel knife apparatus and method are disclosed for cutting a plurality of articles from a sheet or web of material. The knife can be formed in or secured to the outer surface of a rotary die cutter. The knife includes a first cutting member having a first end, and second and third cutting members joined to the first end of the first cutting member. The second and third cutting members are arranged relative to one another to form an arcuate section which intersects with the first cutting member to form a general wishbone configuration. The heavy duty knife and cutting method of the present invention employ a cutting edge knife thickness in the range of about 0.003 inches to about 0.005 inches. A unique knife profile enables two adjacently arranged articles to be cut simultaneously from a 1.5 sheet or web of material with zero clearance between at least a portion of the outer peripheries of the two articles.

Abstract: A stain protection article and method are disclosed for providing protection against side leakage around a feminine care absorbent article. A pair of stain resistant strips have a stain protection sheet member aligned along a comfort cuff member shaped to accommodate the inside leg of a user. A garment-attachment adhesive on the stain resistant strips attaches to a crotch portion of an undergarment. The stain protection comfort cuff members are composed of an elastic barrier adhesive (EBA) material. The stain resistant strips article and method of the present invention further include providing a feminine care absorbent article completely separate from the pair of stain resistant strips and holding the feminine care absorbent article prior to use in a combination package formed from the first stain resistant strip and the second stain resistant strip. In one embodiment, the first stain resistant strip and the second stain resistant strip have arcuate shaped ends.

Abstract: An apparatus for forming a substantially uniform distribution of particulate material within the cross direction of a fibrous web includes a conveying mechanism for providing a gas entrained supply of the particulate material. A transferring mechanism directs the particulate into a delivery gas stream to provide a flow volume of the particulate material a delivery conduit and a delivery nozzle into a web forming chamber. A fiberizing mechanism provides a flow of a selected fibrous material into the web forming chamber, and a directing mechanism controls the flow of particulate material from the delivery conduit and the delivery nozzle into the web forming chamber. A foraminous forming layer is disposed within the web forming chamber for receiving the fibrous material and the particulate material to produce a fibrous web which includes a substantially uniform distribution in the cross direction of the particulate material therein.

Abstract: A novel synthetic fiber is disclosed including a first component of an aliphatic polyester polymer, a second component of a multicarboxylic acid, an admixture of the first component aliphatic polyester polymer and the second component multicarboxylic acid to form an unreacted specified thermoplastic composition, and melt blending the unreacted specified thermoplastic composition in an extruder or a mixer. The second component multicarboxylic acid lubricates the extruder and provides a nucleating agent for crystallizing the specified thermoplastic composition to form a mean crystal size less than about 120 Angstroms. Fiber composed of the specified thermoplastic composition has a mean crystal size less than about 120 Angstroms. The fiber has a glass transition temperature (Tg) less than about 55° C.