Abstract: A die cutting insert for a rotary die cutter is disclosed as well as the die itself. The insert includes a base formed on a predetermined radius. The base has first and second spaced apart ends and first and second oppositely aligned surfaces. A knife is formed about the periphery of the first surface. The knife has a cutting edge and first and second side walls. The cutting edge has a width of less than about 0.005 inches (0.127 mm). In addition, the first side wall is aligned approximately perpendicular to the cutting edge while the second side wall is aligned at an angle of at least about 15.degree. relative to the cutting edge. The insert also includes a mechanism for removably attaching it to a die shaft. The mechanism includes at least one aperture formed adjacent to each of the first and second ends. The apertures extend completely through the base and each is sized to receive a threaded bolt. The threaded bolts can be torqued to a predetermined value to secure the insert to the die shaft.

Abstract: A tampon is disclosed which is useful in preventing premature leakage of body fluid from a woman's vagina, especially during her menstrual period. The tampon includes an absorbent and a liquid-permeable cover. The cover at least partially surrounds the absorbent, and together they form an elongated softwind having a first end and a second end. The softwind is folded upon itself at a minimum of two spaced apart locations to form an M-shaped profile. The M-shaped profile is then compressed into a cylindrically shaped pledget having an insertion end and a trailing end. The insertion end contains a greater amount of absorbent than the trailing end and has a cleft formed therein as a result of the folding. The cleft causes the pledget to laterally expand immediately upon insertion of the tampon into a woman's vagina. The tampon further includes a withdrawal string which facilitates removal of the tampon from a woman's vagina.

Abstract: Disclosed is a method for reducing the malodor associated with disposable absorbent products intended for the absorption of body fluids. The method involves applying to the absorbent product, prior to its use, an effective amount of a surface-active agent having a hydrophilic/lipophilic balance of less than about 12. The surface-active agent is effective to reduce the odor of urine. Also disclosed is a disposable absorbent product intended for the absorption of body fluids, which disposable absorbent product includes an absorbent structure including a water-swellable, generally water-insoluble, hydrogel-forming polymeric absorbent material, a covering material, and an effective amount of a surface-active agent having a hydrophilic/lipophilic balance of less than about 12. The surface-active agent is effective to reduce the odor of urine.

Abstract: A method of making a tissue web is disclosed for forming a wet web, drying the web, winding the dried web to form a plurality of parent rolls, unwinding the parent rolls using center drive unwind means, moving the partially unwound roll to effect splicing with a subsequent parent roll, and rewinding the thus united web. In one aspect, a method of making a tissue web is disclosed for the production of a soft, high bulk uncreped throughdried tissue web by depositing an aqueous suspension of papermaking fibers onto an endless forming fabric to form a web and drying the web by throughdrying to final dryness without any significant differential compression to form a dried web having a bulk value of about 15 to 25 cubic centimeters per gram or greater, an MD Stiffness Factor of 50 to 100 kilograms, a machine direction stretch of 15 to 25 cubic percent, and a substantially uniform density.

Abstract: An apparatus and method of precisely preloading a bearing onto a shaft is disclosed. The apparatus includes a base plate and a support mounted to and extending upward from the base plate. The support is capable of supporting a shaft. The shaft has a shoulder, a tapered surface adjacent to the shoulder and a threaded portion adjacent to the tapered surface. A shim is positioned on the shaft adjacent to the shoulder and a bearing is positioned adjacent to the shim. The bearing has an inner race, an outer race and a plurality of roller elements positioned therebetween. The bearing is preloaded onto the shaft by a lock nut which is secured to the threaded portion of the shaft and which contacts the inner race of the bearing. The apparatus further includes a motor mounted to the base plate and an output shaft which is axially aligned with and connectable to the outer race of the bearing. The motor is capable of rotating the outer race of the bearing at a predetermined speed.

Abstract: An intergrally wrapped sanitary protection absorbent article and method of wrapping are disclosed providing an absorbent configured to fit the pudendal region of a woman, and folded and enclosed in a liquid-impermeable baffle. In one aspect, the liquid-impermeable baffle has a first side on one side of the baffle width and a second side on the other side of the baffle width, opposite the first side, wherein the first side and the second side are sealed along their length to form side seals, such that the sides and the seals form the integrally wrapped sanitary protection absorbent article enclosure of the present invention. In one aspect, a first perforation strip on the first side seal and a second perforation strip on the second side seal make it convenient for opening the individually wrapped absorbent article package of the present invention.

Abstract: Feminine sanitary protection packaging is disclosed which includes a combination vaginal insert or insert applicator and an absorbent pad of a sanitary napkin or panty liner configured to fit the pudendal region of a woman. In one aspect, the panty liner or an ultrathin pad is longitudinally C-wrapped to form a C-wrapped combination panty liner or ultrathin pad and vaginal insert or insert applicator. A pouch is positioned around the longitudinally C-wrapped combination. The pouch provides a means for transporting and disposing of the combination packaging. In one aspect, the vaginal insert includes a tampon or a vaginal suppository. In another aspect, the vaginal insert applicator includes a tampon applicator or a vaginal suppository applicator. In one aspect, the sanitary napkin includes an ultrathin pad or maxipad. In still another aspect, the pouch is sealed and optionally can be perforated on at least one closed end for ease in opening.

Abstract: An applicator article and method are disclosed for inserting a substance into a body cavity. The applicator article and method are especially useful for inserting a catamenial tampon into a woman's vagina. The applicator article includes a tubular member formed from at least one layer of paper which has an exterior surface. The tubular member is capable of holding the substance which is to be inserted. An exterior surface coating of the tubular member includes a compostable coating composed of at least 85 percent by weight of a polymeric material, at least 10 percent by weight of additives, and up to about 5 percent by weight of a residual monomer. In one embodiment, a plurality of layers form the exterior surface coating. In one embodiment, the exterior surface coating has a thickness varying in dimension from the insertion end to the opposite external base end.

Abstract: A knife apparatus and method are disclosed for cutting a plurality of articles from a sheet or web of material. The knife can be formed in or secured to the outer surface of a rotary die cutter. The knife includes a first cutting member having a first end, and second and third cutting members joined to the first end of the first cutting member. The second and third cutting members are arranged relative to one another to form an arcuate section which intersects with the first cutting member to form a general wishbone configuration. A unique knife profile enables two adjacently arranged articles to be cut simultaneously from a sheet or web of material with zero clearance between at least a portion of the outer peripheries of the two articles.

Abstract: Feminine sanitary protection packaging is disclosed which includes a combination vaginal insert or insert applicator and an absorbent pad of a sanitary napkin or panty liner configured to fit the pudendal region of a woman. In one aspect, the sanitary napkin or panty liner is rolled laterally to form a laterally rolled combination sanitary napkin or panty liner and vaginal insert or insert applicator. A pouch is positioned around the laterally rolled combination. The pouch provides a means for transporting and disposing of the combination packaging. In one aspect, the vaginal insert includes a tampon or a vaginal suppository. In another aspect, the vaginal insert applicator includes a tampon applicator or a vaginal suppository applicator. In one aspect, the sanitary napkin includes an ultrathin pad or maxipad. In still another aspect, the pouch is sealed and optionally can be perforated on at least one closed end for ease in opening.

Abstract: Disclosed is a method for reducing the malodor associated with disposable absorbent products intended for the absorption of body fluids. The method involves applying to the absorbent product, prior to its use, an effective amount of a surface-active agent having a hydrophilic/lipophilic balance of less than about 12. The surface-active agent is effective to reduce the odor of urine. Also disclosed is a disposable absorbent product intended for the absorption of body fluids, which disposable absorbent product includes an absorbent structure including a water-swellable, generally water-insoluble, hydrogel-forming polymeric absorbent material, a covering material, and an effective amount of a surface-active agent having a hydrophilic/lipophilic balance of less than about 12. The surface-active agent is effective to reduce the odor of urine.

Abstract: Disclosed is a thermoplastic composition comprising an unreacted mixture of an aliphatic polyester polymer as a continuous phase, polyolefin microfibers as a discontinuous phase encased within the aliphatic polyester polymer continuous phase, and a compatibilizer for the aliphatic polyester polymer and the polyolefin microfibers. The multicomponent fiber exhibits substantial biodegradable properties and good wettability yet is easily processed. The thermoplastic composition is useful in making nonwoven structures that may be used in a disposable absorbent product intended for the absorption of fluids such as body fluids.

Abstract: A tampon applicator is disclosed which includes first and second telescopically assembled members. The first member is designed to house an absorbent tampon. The first member has first and second spaced apart ends and is formed from at least two separate and distinct layers. An insertion tip is integrally formed on the first end of the first member and extends outwardly therefrom. The insertion tip is constructed from at least one of the two distinct layers and has a thickness which is less than that of the first member. The second member is telescopically mounted in the second end of the first member and is adapted to expel the tampon through the insertion tip as it is pushed into the first member.

Abstract: Disclosed is a thermoplastic composition comprising an unreacted mixture of a poly(lactic acid) polymer; a polybutylene succinate polymer or a polybutylene succinate adipate polymer, or a mixture of such polymers; and a wetting agent. The thermoplastic composition exhibits substantial biodegradable properties yet is easily processed. The thermoplastic composition is useful in making multicomponent fibers or nonwoven structures that may be used in a disposable absorbent product intended for the absorption of fluids such as body fluids.

Abstract: High bulk tissue webs are processed sequentially through separate calendering and embossing units to optimize the balance between sheet caliper for winding tension and embossing element height for pattern definition, resulting in embossed, high-bulk tissue products with improved embossing pattern clarity. The multiple step converting process enables the use of male embossing elements having a height of about 0.04 inch or greater. The tissue webs have a Residual Waviness value of 12 micrometers or greater, which is attributable to average surface waviness values for the spot embossments being about 30 micrometers or greater.