Abstract: Delaminated clays whose X-ray diffraction patterns do not contain a distinct first order reflection are prepared from synthetic and natural swelling clays whose particles have a length-to-width rati greater than about 2.0, a length-to-thickness ratio greater than about 5.0 and are comprised of randomly oriented platelets by reacting the clay with a pillaring agent selected from the group consisting of polyoxymetal cations, mixtures of polyoxymetal cations, colloidal particles comprising alumina, silica, titania, chromia, tin oxide, antimony oxide or mixtures thereof, and cationic metal clusters comprising nickel, molybdenum, cobalt or tungsten and the subjecting the resulting reaction products to drying in a gaseous medium, preferably spray drying. The resulting acidic delaminated clays, which contain the microporosity associated with zeolites and pillared clays the the macroporosity associated with amorphous aluminosilicates, may be used as the active component of cracking and hydroprocessing catalysts.

Abstract: Solid carbonaceous fuel is dried to a desired moisture content, cooled, and stored in an atmosphere having a controlled humidity and oxygen content to prevent heat generation which causes spontaneous combustion. A suitable atmosphere is produced by displacing air in a storage enclosure with dehumidified combustion gases.

Abstract: A process for producing a thermally shock calcined aluminosilicate zeolite comprising (A) precalcining an aluminosilicate zeolite at a relatively low temperature, (B) very rapidly increasing the temperature of the aluminosilicate zeolite to a relatively high temperature for a short period of time, and (C) rapidly cooling the aluminosilicate zeolite. The resulting zeolite is catalytically active for hydrocarbon conversion reactions and is particularly selective for the production of para-xylene from a reaction mix of toluene and a methylating agent.

Abstract: A process for producing a thermally shock calcined crystalline silica comprising (A) precalcining a crystalline silica at a relatively low temperature, (B) very rapidly increasing the temperature of the crystalline silica to a relatively high temperature for a short period of time, and (C) rapidly cooling the crystalline silica. The resulting crystalline silica is catalytically active for hydrocarbon conversion reactions and is particularly selective for the production of para-xylene from a reaction mix of toluene and a methylating agent.

Abstract: A waxy hydrocarbon feedstock is converted into a product hydrocarbon of reduced normal paraffin content by either dewaxing or hydrodewaxing the feedstock in the presence a dewaxing or hydrodewaxing catalyst under conditions such that the normal paraffin content of the feedstock is reduced by selectively converting waxy paraffins into lower molecular weight hydrocarbons. At least a portion of the effluent from the dewaxing or hydrodewaxing zone is then passed to a hydrocracking zone where it is contacted with a hydrocracking catalyst in the presence of hydrogen under conditions such that a further reduction in the normal paraffin content is effected. When the desired product is a lube oil base stock, the overall conversion of components in the feed boiling above about 650.degree. F. to components boiling at or below about 650.degree. F.

Abstract: A waxy hydrocarbon feedstock is converted into a high quality lube oil stock of reduced pour point by hydrodewaxing the feedstock in the presence of molecular hydrogen and a hydrodewaxing catalyst under conditions such that the pour point of the feedstock is reduced by selectively converting waxy paraffins into lower molecular weight hydrocarbons. At least a portion of the effluent from the hydrodewaxing zone is then passed to a hydrocracking zone where it is contacted with a hydrocracking catalyst under conditions such that a further reduction in pour point is effected and the overall conversion of components boiling above about 650.degree. F. to components boiling at or below about 650.degree. F. in the hydrodewaxing and hydrocracking steps combined is no more than about 20 percent by volume, preferably no more than about 10 percent by volume.

Abstract: Hydrocarbon feedstocks containing relatively high levels of nitrogen contaminants are converted to products of lower average molecular weight by first mixing the feedstock with a dicarboxylic acid such as oxalic acid and then contacting the resultant mixture with a cracking catalyst in a cracking zone under cracking conditions in the substantial absence of added molecular hydrogen. The use of a dicarboxylic acid in lieu of a mineral acid such as sulfuric acid or nitric acid results in less corrosion to FCC unit internals and less emissions of sulfur and nitrogen oxides from the FCC unit regenerator.

Abstract: An apparatus for contacting solids with gases, preferably a needle coke preheater, which includes an elongated housing having an entrance and an exit and means for introducing solids into the entrance of the housing. A bed support divides the housing into an upper chamber and a lower chamber and is declined from the horizontal at an angle such that the solids introduced into the entrance of the housing slide down the bed support toward the exit of the housing. The bed support contains a plurality of openings distributed between two solid rectangular borders which serve as the two long parallel sides of the bed support. The openings are sufficiently large so that gases can flow from the lower chamber in contact with the solids and then into the upper chamber. The solid rectangular borders prevent preferential flow of the gases up the walls of the housing by forcing the gases to flow toward the center of the bed support.

Abstract: Hydrocarbon feedstocks containing relatively high levels of nitrogen contaminants are converted by catalytic cracking to products of lower average molecular weight by contacting the feedstock with a mixture of a cracking catalyst and separate particles of a nitrogen scavenger. The nitrogen scavenger is a particulate solid acid capable of sorbing pyridine at room temperature and retaining greater than about 5 weight percent of the sorbed pyridine after heating in a vacuum to about 300.degree. C. Examples of the nitrogen scavengers that can be used in the process include amorphous aluminosilicates, nonzeolitic molecular sieves such as pillared clays and delaminated clays, and zeolitic molecular sieves.

Abstract: A process for producing a high octane gasoline from a hydrocarbon feedstock in which the feedstock is contacted in the presence of hydrogen under hydrocracking conditions, preferably ammonia-rich hydrocracking conditions, with a hydrocracking catalyst comprising at least one hydrogenation metal component in combination with a crystalline, silicoaluminophosphate molecular sieve having pores defined by 12-membered rings of oxygen atoms. The preferred silicoaluminophosphate molecular sieve is SAPO-5 molecular sieve and the catalyst preferably contains both a Group VIB metal hydrogenation component, such as molybdenum or tungsten, and a Group VIII hydrogenation metal component, such as nickel or cobalt. It has been found that such a process produces gasoline boiling fractions having substantially increased research and motor octane numbers.

Abstract: Hydrocarbon liquids are recovered from oil shale and other solids containing organic material by heating the solids to a temperature below about 900.degree. F., preferably between about 550.degree. F. and about 900.degree. F., in the absence of an added liquid organic solvent and then contacting the heated solids with a liquid organic solvent in such a manner that the solids and solvent do not form a slurry and under conditions such that hydrocarbons are extracted from the heated solids into the organic solvent. The extracted hydrocarbons are then recovered from the solvent by fractionation. Normally, the solids will be heated by contacting them with a hot, nonoxidizing gas, preferably an oxygen-free flue gas generated within the process.

Abstract: A catalyst composition composed of a crystalline aluminosilicate Y zeolite, normally having a silica-to-alumina mole ratio of about 6.2 or above, in combination with a porous, inorganic refractory oxide. The Y zeolite contains ion-exchanged rare earth cations and ion-exchanged Group VIII noble metal cations. The combination of the zeolite and the refractory oxide contains between 4.5 weight percent and about 6.0 weight percent water. Such a catalyst containing the recited amount of water has been found to have consistently high activities when used as a catalyst in a hydrocracking process. The Y zeolites used as part of the catalyst are typically prepared by contacting an ammonium-exchanged Y zeolite with an aqueous solution of ammonium fluorosilicate.

Abstract: A sulfur sorbent for use in reducing the emissions of sulfur oxides from regenerators of cyclic catalytic cracking units comprises a rare earth component or mixture of rare earth components in combination with a porous, inorganic refractory oxide component. The rare earth components used as a portion of the sorbent are preferably derived from the mineral bastnaesite by treating the bastnaesite to remove at least 50 weight percent of its fluorine, calculated as the element. The activity of the sulfur sorbent for removing sulfur oxides during catalytic cracking processes is increased to unexpectedly high levels by including in the composition cobalt or other transition metal component comprising an element selected from Group IB, Group IIB Group IVA, Group VA, Group VIA, Group VIIA, and Group VIII of the Periodic Table of Elements.

Abstract: A hydrocarbon conversion catalyst useful for hydrocracking hydrocarbons to more valuable products comprises one or more hydrogenation components supported on a base containing (1) a crystalline aluminosilicate zeolite having activity for cracking hydrocarbons and (2) a dispersion of silica-alumina in an alumina matrix.

Abstract: A waxy hydrocarbon feedstock is converted into a high quality lube oil stock of reduced pour point by hydrodewaxing the feedstock in the presence of molecular hydrogen and a hydrodewaxing catalyst under conditions such that the pour point of the feedstock is reduced by selectively converting waxy paraffins into lower molecular weight hydrocarbons. At least a portion of the effluent from the hydrodewaxing zone is then passed to a hydrocracking zone where it is contacted with a hydrocracking catalyst under conditions such that a further reduction in pour point is effected and the overall conversion of components boiling above about 650.degree. F. to components boiling at or below about 650.degree. F. in the hydrodewaxing and hydrocracking steps combined is no more than about 20 percent by volume, preferably no more than about 10 percent by volume.

Abstract: Silicon components are removed from a hydrocarbon stream by contacting the stream with a sorbent comprising a mixture of a copper component and a porous, inorganic refractory oxide containing alumina. Preferably, the porous, inorganic refractory oxide will contain greater than about 10 weight percent alumina and most preferably consists essentially of alumina. It is normally desired to contact the hydrocarbon stream with the sorbent in the presence of molecular hydrogen in order to prevent coking of the sorbent. The sorbent may be a fresh mixture of the copper component and the porous, inorganic refractory oxide or it may be a spent sorbent prepared by using the fresh sorbent to remove sulfur components from a hydrocarbon stream. Alternatively, the sorbent may be a regenerated sorbent prepared by burning carbonaceous residues off a sorbent that was previously used to remove sulfur components from a hydrocarbon stream.

Abstract: A sulfur sorbent for use in reducing the emissions of sulfur oxides from regenerators of cyclic catalytic cracking units comprises a rare earth component or mixture of rare earth components in combination with a porous, inorganic refractory oxide component. The rare earth components used as a portion of the sorbent are preferably derived from the mineral bastnaesite by treating the bastnaesite to remove at least 50 weight percent of its fluorine, calculated as the element. The activity of the sulfur sorbent for removing sulfur oxides during catalytic cracking processes is increased to unexpectedly high levels by including in the composition cobalt or other transition metal component comprising an element selected from Group IB, Group IIB, Group IVA, Group VA, Group VIA, Group VIIA, and Group VIII of the Periodic Table of Elements.

Abstract: A process for producing a thermally shock calcined crystalline silica comprising (A) precalcining a crystalline silica at a relatively low temperature, (B) very rapidly increasing the temperature of the crystalline silica to a relatively high temperature for a short period of time, and (C) rapidly cooling the crystalline silica. The resulting crystalline silica is catalytically active for hydrocarbon conversion reactions and is particularly selective for the production of para-xylene from a reaction mix of toluene and a methylating agent.

Abstract: A process for producing a thermally shock calcined aluminosilicate zeolite comprising (A) precalcining an aluminosilicate zeolite at a relatively low temperature, (B) very rapidly increasing the temperature of the aluminosilicate zeolite to a relatively high temperature for a short period of time, and (C) rapidly cooling the aluminosilicate zeolite. The resulting zeolite is catalytically active for hydrocarbon conversion reactions and is particularly selective for the production of para-xylene from a reaction mix of toluene and a methylating agent.

Abstract: A novel process, and the articles of manufacture, or compositions, formed thereby, wherein a Group II-A metal, or compound thereof, can be ion-exchanged onto coal, and thereafter a Group I metal physically admixed or otherwise incorporated therewith, so that the composition can be pyrolyzed, and gasified, to form a high-BTU, intermediate-BTU or synthesis fuel gas. Suitably, the Group II metal, or alkaline earth metal, can be directly ion-exchanged onto a low rank coal, without necessity of any pretreatment, by contact with a basic solution of a Group II-A metal compound since, of course, low rank coals contain natural ion-exchange sites.