Patents Assigned to Advanced Energy Industries, Inc.
  • Patent number: 9294100
    Abstract: A generator and method for tuning the generator are disclosed. The method includes setting the frequency of power applied by the generator to a current best frequency and sensing a characteristic of the power applied by the generator. A current best error based upon the characteristic of the power is determined, and the frequency of the power at the current best frequency is maintained for a main-time-period. The frequency of the power is then changed to a probe frequency and maintained at the probe frequency for a probe-time-period, which is less than the main-time-period. The current best frequency is set to the probe frequency if the error at the probe frequency is less than the error at the current best frequency.
    Type: Grant
    Filed: December 2, 2013
    Date of Patent: March 22, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventor: Gideon Van Zyl
  • Patent number: 9287086
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a desired distribution of energies of ions at the surface of the substrate so as to effectuate the desired distribution of ion energies on a time-averaged basis.
    Type: Grant
    Filed: August 29, 2010
    Date of Patent: March 15, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Randy Heckman, Daniel J. Hoffman
  • Patent number: 9287098
    Abstract: This disclosure describes a non-dissipative snubber circuit configured to boost a voltage applied to a load after the load's impedance rises rapidly. The voltage boost can thereby cause more rapid current ramping after a decrease in power delivery to the load which results from the load impedance rise. In particular, the snubber can comprise a combination of a unidirectional switch, a voltage multiplier, and a current limiter. In some cases, these components can be a diode, voltage doubler, and an inductor, respectively.
    Type: Grant
    Filed: February 20, 2014
    Date of Patent: March 15, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventor: Kenneth W. Finley
  • Patent number: 9287802
    Abstract: Systems and methods for referencing a photovoltaic array are disclosed. An exemplary method includes converting DC power with an inverter from a photovoltaic array to AC power at a line frequency and placing the entire photovoltaic array above ground potential or below ground potential. The AC power is transformed with a transformer and an integrity-check signal is generated to vary a voltage of the photovoltaic array to perform an integrity check. A star point of the transformer is pinned to ground at the line frequency so the integrity-check signal is applied to the DC-side of the inverter and a limited level of fault current is allowed to flow from ground to the star point of the transformer to facilitate a detection of ground faults.
    Type: Grant
    Filed: November 19, 2012
    Date of Patent: March 15, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Eric Seymour, Dustin Kramer
  • Patent number: 9287092
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber are disclosed. An exemplary system includes an ion-energy control portion, and the ion-energy control portion provides at least one ion-energy control signal responsive to at least one ion-energy setting that is indicative of a desired distribution of energies of ions bombarding a surface of a substrate. A controller is coupled to the switch-mode power supply, and the controller provides at least two drive-control signals. In addition, a switch-mode power supply is coupled to the substrate support, the ion-energy control portion and the controller. The switch-mode power supply includes switching components configured to apply power to the substrate responsive to the drive signals and the ion-energy control signal so as to effectuate the desired distribution of the energies of ions bombarding the surface of the substrate.
    Type: Grant
    Filed: April 26, 2010
    Date of Patent: March 15, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Randy Heckman
  • Patent number: 9263241
    Abstract: This disclosure describes systems, methods, and apparatuses for extinguishing electrical arcs in a plasma processing chamber. Once an arc is detected, the steady state voltage provided to the plasma processing chamber can be reduced, and the current being provided to the chamber decays below a steady state value as the arc is extinguished. When the current falls to or below a current threshold, the voltage can be ramped back up bringing the voltage and current back to steady state values. This technique enables power to return to a steady state level faster than traditional arc mitigation techniques.
    Type: Grant
    Filed: May 10, 2011
    Date of Patent: February 16, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Skip B. Larson, Kenneth E. Nauman
  • Patent number: 9228878
    Abstract: This disclosure describes systems, methods, and apparatus for remotely monitoring an elevation, or change in elevation, of a fluid surface, such as that of molten sapphire. The remote monitoring can be performed by measuring positions of a pair of reflected laser beams off the fluid surface as detected on an imaging sensor. As the surface elevation falls, the positions of the pair of reflected laser beams move relative to each other, and this positional change can be converted into a change in the fluid surface elevation.
    Type: Grant
    Filed: March 19, 2012
    Date of Patent: January 5, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Thomas Haw, Gary Kercheck
  • Patent number: 9225299
    Abstract: A method and generator for modifying interactions between a load and the generator are described. The method includes applying output power to the load using a power amplifier, controlling a level of the output power responsive to a power control setting, and adjusting a conduction angle of the power amplifier to reduce a level of sensitivity of the power amplifier to variations of an impedance of the load. The generator includes a compensation subsystem coupled to the power amplifier that controls a conduction angle of the power amplifier to enable a sensitivity of the power amplifier to be adjusted.
    Type: Grant
    Filed: March 27, 2014
    Date of Patent: December 29, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Michael Mueller, Michael Lynn Westra, Jeremy Richardson, Gideon Van Zyl
  • Patent number: 9224579
    Abstract: This disclosure describes a non-dissipative snubber circuit configured to boost a voltage applied to a load after the load's impedance rises rapidly. The voltage boost can thereby cause more rapid current ramping after a decrease in power delivery to the load which results from the load impedance rise. In particular, the snubber can comprise a combination of a unidirectional switch, a voltage multiplier, and a current limiter. In some cases, these components can be a diode, voltage doubler, and an inductor, respectively.
    Type: Grant
    Filed: February 20, 2014
    Date of Patent: December 29, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Kenneth W. Finley, Hendrik Walde
  • Patent number: 9226380
    Abstract: This disclosure describes a non-dissipative snubber circuit configured to boost a voltage applied to a load after the load's impedance rises rapidly. The voltage boost can thereby cause more rapid current ramping after a decrease in power delivery to the load which results from the load impedance rise. In particular, the snubber can comprise a combination of a unidirectional switch, a voltage multiplier, and a current limiter. In some cases, these components can be a diode, voltage doubler, and an inductor, respectively.
    Type: Grant
    Filed: November 1, 2012
    Date of Patent: December 29, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventor: Kenneth W. Finley
  • Patent number: 9208992
    Abstract: Methods for regulating ion energies in a plasma chamber are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a desired distribution of energies of ions at the surface of the substrate so as to effectuate the desired distribution of ion energies on a time-averaged basis.
    Type: Grant
    Filed: January 27, 2015
    Date of Patent: December 8, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Randy Heckman, Daniel J. Hoffman
  • Patent number: 9210790
    Abstract: Systems, methods and apparatus for regulating ion energies and ion energy distributions along with calibrating a bias source and a plasma processing chamber are disclosed. An exemplary method includes applying a periodic voltage function to a load emulator, which emulates electrical characteristics of a plasma load and associated electronics such as an e-chuck. The load emulator can be measured for various electrical parameters and compared to expected parameters generated by the bias source. Differences between measured and expected values can be used to identify and correct faults and abnormalities in the bias supply, the chamber, or a power source used to ignite and sustain the plasma. Once the bias supply is calibrated, the chamber can be calibrated by measuring and calculating an effective capacitance comprising a series and parallel capacitance of the substrate support and optionally the substrate.
    Type: Grant
    Filed: August 28, 2012
    Date of Patent: December 8, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel J. Hoffman, Daniel Carter, Victor Brouk, William J. Hattel
  • Patent number: 9172296
    Abstract: A photovoltaic system, method and apparatus are disclosed. In an exemplary embodiment, the system includes a photovoltaic array, a distribution system that distributes power within a premises of a demand-side energy consumer, an inverter coupled to the distribution system that is configured to convert DC power from the photovoltaic array to AC power and apply the AC power to the distribution system, a damping portion configured to damp high frequency voltages derived from the inverter, and trapping circuitry coupled to the damping portion that is configured to reduce a level of low frequency current traveling through the damping portion.
    Type: Grant
    Filed: May 19, 2008
    Date of Patent: October 27, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Eric Seymour, Jack Arthur Gilmore, Mike Armstrong
  • Patent number: 9150960
    Abstract: An apparatus and methods for plasma-based sputtering deposition using a direct current power supply is disclosed. In one embodiment, a plasma is generated by connecting a plurality of electrodes to a supply of current, and a polarity of voltage applied to each of a plurality of electrodes in the processing chamber is periodically reversed so that at least one of the electrodes sputters material on to the substrate. And an amount of power that is applied to at least one of the plurality of electrodes is modulated so as to deposit the material on the stationary substrate with a desired characteristic. In some embodiments, the substrate is statically disposed in the chamber during processing. And many embodiments utilize feedback indicative of the state of the deposition to modulate the amount of power applied to one or more electrodes.
    Type: Grant
    Filed: March 12, 2012
    Date of Patent: October 6, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Ken Nauman, Hendrik V. Walde, David J. Christie, Bruce Fries
  • Patent number: 9148086
    Abstract: A photovoltaic energy conversion system, apparatus, and method for controlling DC sub-arrays of a photovoltaic array are disclosed. The method may include coupling each of N homerun branches from N sub-arrays to an inverter via N switches and monitoring current through each of the N homerun branches. A forward current through each of the N homerun branches is compared with a forward current threshold, and any backfeed current through any of the N homerun branches is compared with a backfeed current threshold. One or more of the N switches are opened in response to either the forward current exceeding the forward current threshold or the backfeed current exceeding a backfeed current threshold.
    Type: Grant
    Filed: October 21, 2014
    Date of Patent: September 29, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: John Michael Fife, Eric Seymour
  • Patent number: 9142388
    Abstract: This disclosure describes systems, methods, and apparatus for capacitively coupling energy into a plasma to ignite and sustain the plasma within a remote plasma source. The power is provided by a first electrode that at least partially surrounds or is surrounded by a second electrode. The second electrode can be grounded or floating. First and second dielectric components can be arranged to separate one or both of the electrodes from the plasma and thereby DC isolate the plasma from one or both of the electrodes.
    Type: Grant
    Filed: March 27, 2014
    Date of Patent: September 22, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel J. Hoffman, Daniel Carter, Victor Brouk, Karen Peterson, Randy Grilley
  • Patent number: 9142968
    Abstract: A solar power inverter that detects islanding conditions includes a power generation component that generates alternating current (AC) from direct current produced by photovoltaic cells. The inverter generates AC for a load or an electrical power grid. The inverter also includes a component that generates synchrophasors from characteristics of electrically proximate AC. The inverter further includes a component that receives grid synchrophasors transmitted from a location on the electrical power grid (e.g., a transmission substation). The inverter further includes a controller that uses the inverter synchrophasors and the grid synchrophasors to calculate a degree of correlation between the electrical power grid AC frequency and the frequency of the electrically proximate AC. If the degree of correlation dips below a predefined value or exhibits certain patterns or behaviors that are indicative of a loss of mains (e.g.
    Type: Grant
    Filed: May 9, 2011
    Date of Patent: September 22, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventor: Michael Ropp
  • Patent number: 9129776
    Abstract: This disclosure describes a non-dissipative snubber circuit configured to boost a voltage applied to a load after the load's impedance rises rapidly. The voltage boost can thereby cause more rapid current ramping after a decrease in power delivery to the load which results from the load impedance rise. In particular, the snubber can comprise a combination of a unidirectional switch, a voltage multiplier, and a current limiter. In some cases, these components can be a diode, voltage doubler, and an inductor, respectively.
    Type: Grant
    Filed: April 22, 2013
    Date of Patent: September 8, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Kenneth W. Finley, David Christie
  • Patent number: 9124248
    Abstract: This disclosure describes systems, methods, and apparatuses for impedance-matching radio frequency power transmitted from a radio frequency generator to a plasma load in a semiconductor processing chamber. Impedance-matching can be performed via a match network having a variable-reactance circuit. The variable-reactance circuit can comprise one or more reactive elements all connected to a first terminal and selectively shorted to a second terminal via a switch. The switch can comprise a bipolar junction transistor (BJT) or insulated gate bipolar transistor (IGBT) controlled via bias circuitry. In an on-state, the BJT base-emitter junction is forward biased, and AC is conducted between a collector terminal and a base terminal. Thus, AC passes through the BJT primarily from collector to base rather than from collector to emitter. Furthermore, the classic match network topology used with vacuum variable capacitors can be modified such that voltages do not overload the BJT's in the modified topology.
    Type: Grant
    Filed: March 6, 2013
    Date of Patent: September 1, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Gideon J. Van Zyl, Gennady G. Gurov
  • Patent number: 9105447
    Abstract: This disclosure describes systems, methods, and apparatus for operating a plasma processing chamber. In particular, a periodic voltage function combined with an ion current compensation can be provided as a bias to a substrate support as a modified periodic voltage function. This in turn effects a DC bias on the surface of the substrate that controls an ion energy of ions incident on a surface of the substrate. A peak-to-peak voltage of the periodic voltage function can control the ion energy, while the ion current compensation can control a width of an ion energy distribution function of the ions. Measuring the modified periodic voltage function can provide a means to calculate an ion current in the plasma and a sheath capacitance of the plasma sheath. The ion energy distribution function can be tailored and multiple ion energy peaks can be generated, both via control of the modified periodic voltage function.
    Type: Grant
    Filed: August 27, 2013
    Date of Patent: August 11, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Daniel J. Hoffman, Daniel Carter, Dmitri Kovalevskii