Abstract: High assay, reaction-derived decabromodiphenylethane product is prepared by feeding (i) diphenylethane or (ii) partially brominated diphenylethane having an average bromine number less than about two, or (iii) both of (i) and (ii), into the liquid confines of a reaction mixture. Such reaction mixture is (a) formed from components comprised of excess liquid bromine and aluminum-based Lewis acid bromination catalyst, and (b) maintained at one or more elevated reaction temperatures of from about 45°-90° C., and at least when elevated pressure is needed to keep a liquid state in the reaction mixture at the temperature(s) used, the reaction mixture is at such an elevated pressure, whereby ar-bromination occurs. The feeding is conducted at a rate slow enough to form high assay reaction-derived decabromodiphenylethane product, which is an effective flame retardant.
Abstract: This invention provides aromatic diimines where the diimines have imino groups with at least two carbon atoms, and either are in the form of one benzene ring having two imino groups on the ring, which imino groups are meta or para relative to each other, and in which each position ortho to an imino group bears a hydrocarbyl group, or are in the form of two benzene rings connected by an alkylene bridge and having one imino group on each ring, and in which each position ortho to an imino group bears a hydrocarbyl group.
Type:
Grant
Filed:
December 30, 2005
Date of Patent:
July 3, 2012
Assignee:
Albemarle Corporation
Inventors:
John Y. Lee, Paul L. Wiggins, Judit Orgad, Mahmood Sabahi, Vernon O. Brandt, David W. Owens
Abstract: A process for oxygen-initiated hydrobromination of propene to form a crude reaction mixture of 95 GC area % n-propyl bromide. The process includes feeding an oxygen-containing gas, propene and hydrogen bromide into a liquid phase mixture comprised of n-propyl bromide and hydrogen bromide. At least the oxygen-containing gas and the propene of the feed are fed subsurface to the liquid phase mixture and either (a) the oxygen-containing gas and the propene do not come together in the absence of hydrogen bromide or (b) the oxygen-containing gas and the propene come together only in a propene:oxygen molar ratio in the range of 145:1 to 180:1. Purification processes provide a propyl bromide product containing at least 99.7 GC area % n-propyl bromide. Also provided is a novel composition of enhanced thermal stability which comprises a mixture of n-propyl bromide and isopropyl bromide. The mixture has an n-propyl bromide content of at least 99.7 GC area %, and an isopropyl bromide content of no more than 0.
Type:
Grant
Filed:
April 13, 2006
Date of Patent:
June 5, 2012
Assignee:
Albemarle Corporation
Inventors:
William B. Harrod, Bonnie G. McKinnie, Alireza M. Dadgar, Tyson J. Hall
Abstract: Novel methods for producing 1,2,4-triazol-3-one from semicarbazide hydrochloride and formic acid are provided. In methods of this invention, water is used in removal of unreacted formic acid to increase yield and purity of produced 1,2,4-triazol-3-one.
Abstract: Processes are provided for combining nonsubstituted hydrazine (N2H4), a strong acid, alcohol, and tetraalkoxypropane to produce N-alkylpyrazole.
Abstract: Novel methods for producing 1,2,4-triazol-3-one from semicarbazide hydrochloride and formic acid are provided. In methods of this invention, ethanol is used in removal of unreacted formic acid to increase yield and purity of produced 1,2,4-triazol-3-one.
Abstract: This invention relates to novel macromolecular amine-phenolic compositions having oxidation inhibition characteristics that are exhibited when added to organic material normally susceptible to oxidative degradation in the presence of air or oxygen, such as petroleum products, synthetic polymers, and elastomeric substances.
Type:
Application
Filed:
October 17, 2007
Publication date:
May 10, 2012
Applicant:
Albemarle Corporation
Inventors:
Mahmood Sabahi, Vincent J. Gatto, Hassan Y. Elnagar
Abstract: A high assay decabromodiphenylalkane product in which the alkylene group contains in the range of about 1-10 carbon atoms and has an occluded free bromine content of <500 ppm is prepared. The process comprises brominating, in a liquid phase reaction mixture, at least one ?,?-diphenylalkane having an alkylene group of 1-10 carbon atoms, with a limited excess of bromine, in the presence of an aluminum, aluminum halide or a ferric halide catalyst in which the original halogen atoms of such halides are chlorine atoms, bromine atoms, or both. The limited excess of bromine is such that the maximum excess amount of bromine used in conducting the reaction is about 20 mole % relative to the stoichiometric amount required to convert the amount of ?,?-diphenylalkane used to decabromodiphenylalkane. Crude high assay decabromodiphenylalkane product is prepared without use of heat treatment, oven ageing, or grinding or other forms of pulverization.
Abstract: Processes for producing 1,3,5-trimethyl-2,4,6-tris(3,5-dialkyl-4-hydroxybenzyl)benzene are provided, in particular such processes that utilize 2,6-di-tert-butylphenol, paraformaldehyde, a secondary amine, mesitylene, and acetic acid.
Abstract: Preparing brominated styrenic polymer by maintaining a mixture formed from (i) brominating agent, (ii) a solvent solution of styrenic polymer, and (iii) aluminum halide catalyst, at ?20 to +20° C., and terminating bromination in 20 minutes or less. New brominated anionic styrenic polymers have better melt flow and/or lower initial ?E values than the best previously-known brominated anionic styrenic polymers. Other features of such new polymers include high thermal stabilities at 320° C. and/or very low initial color values. Brominated styrenic polymers, especially brominated anionic styrenic polymers, are useful as flame retardants for thermoplastic polymers.
Type:
Grant
Filed:
December 4, 2009
Date of Patent:
May 1, 2012
Assignee:
Albemarle Corporation
Inventors:
Charles H. Kolich, Jeffrey Todd Aplin, John F. Balhoff
Abstract: Processes are provided for producing transition metal amidos and/or imidos. In methods according to this invention, at least one halogenated transition metal, an amine compound and a solvent are combined, followed by the addition of an alkylated metal or a Grignard reagent to produce the transition metal amide and/or imido.
Abstract: This invention provides articles made by reaction injection molding and spray coatings, and processes for forming such articles and coatings. The coatings and articles are polyureas or polyurea-urethanes. The ingredients used to form the coatings and articles comprise at least (A) an aromatic polyisocyanate and (B) a mixture formed from components comprised of (i) at least one polyol and/or at least one polyetheramine, (ii) an aromatic primary diamine, and (iii) an aliphatic secondary diamine which has about twelve to about forty carbon atoms and in which the having amino hydrocarbyl groups are secondary or tertiary hydrocarbyl groups.
Type:
Grant
Filed:
January 9, 2008
Date of Patent:
March 27, 2012
Assignee:
Albemarle Corporation
Inventors:
William R. Brown, Paul L. Wiggins, John Y. Lee
Abstract: The present invention relates to low triphenyl phosphate, high phosphorous content aryl phosphates with high ortho alkylation that are suitable for use as flame retardant compositions, processes for their preparation, and their use as flame retardants.
Type:
Grant
Filed:
April 23, 2007
Date of Patent:
March 27, 2012
Assignee:
Albemarle Corporation
Inventors:
William J. Layman, Jr., Arthur G. Mack, Techen Tsao, Jeffrey Todd Aplin, Hoover Chew, Douglas W. Luther
Abstract: Processes are provided for conjointly producing Br2, a concentrated aqueous solution containing CaCI2, and Cl2 from an aqueous HBr-rich stream and a feed brine dilute in CaCI2 that comprises NaCI. Such processes can comprise feeding the aqueous HBr-rich stream and the feed brine to a tower, oxidizing bromide moieties within the tower with Cl2 from a Cl2 source, at least a portion of which is produced according to this invention, to produce Br2, recovering Br2 from the tower, removing a bromide-depleted bottoms from the tower, such bottoms containing HCI, adding a Ca++ source to the bromide-depleted bottoms to convert substantially all of the HCI in the bottoms to CaCI2, as necessary, removing water from the treated bottoms to produce the concentrated aqueous solution, producing Cl2 and caustics from residual chlorides such as NaCI, and using at least a portion of the thus produced Cl2 in the Cl2 source.
Type:
Grant
Filed:
February 5, 2008
Date of Patent:
March 13, 2012
Assignee:
Albemarle Corporation
Inventors:
Joe D. Sauer, George W. Cook, Jr., Tyson J. Hall, George A. Newbill
Abstract: Processes are provided for conjointly producing Br2 and a concentrated aqueous solution containing at least about 5 wt % CaCI2, based on the weight of the concentrated aqueous solution, from an aqueous HBr rich stream and, optionally, a feed brine dilute in CaCI2. Such processes can comprise feeding the aqueous HBr-rich stream and the feed brine to a tower, oxidizing bromide moieties within the tower with Cl2 to produce Br2, recovering Br2 from the tower, removing a bromide-depleted bottoms from the tower, such bottoms containing HCI, adding a Ca++ source to the bromide-depleted bottoms to convert substantially all of the HCI in the bottoms to CaCI2, and, as necessary, removing water from the treated bottoms to produce the concentrated aqueous solution.
Type:
Grant
Filed:
February 5, 2008
Date of Patent:
March 13, 2012
Assignee:
Albemarle Corporation
Inventors:
Joe D. Sauer, George W. Cook, Jr., Tyson J. Hall, George A. Newbill
Abstract: Processes are provided for conjointly producing Br2 and a concentrated aqueous solution containing at least about 5 wt % CaCI2, based on the weight of the concentrated aqueous solution, from an HBr-rich recycle stream and a feed brine dilute in CaCI2. wherein the aqueous HBr-rich stream is produced from an HBr-rich recycle stream and a portion of the feed brine.
Type:
Grant
Filed:
February 5, 2008
Date of Patent:
March 13, 2012
Assignee:
Albemarle Corporation
Inventors:
Joe D. Sauer, George W. Cook, Jr., Tyson J. Hall
Abstract: This invention relates to 9,10-Dihydro-9-Oxa-10-Phosphaphenantrene-10-oxide derived additive flame-retardants, which are useful in epoxy resin compositions. The epoxy resin compositions may be used in making prepregs or laminates for printed wiring boards and composite materials.
Type:
Application
Filed:
May 19, 2010
Publication date:
March 8, 2012
Applicant:
Albemarle Corporation
Inventors:
Kimberly M. White, Yu Li Angell, Scott E. Angell, Arthur G. Mack
Abstract: Described is process technology for producing brominated aromatic polymer compositions from low molecular weight aromatic polymer compositions. The specified conditions used in the process enable the formation of products having superior color and thermal stability properties.
Type:
Application
Filed:
April 29, 2010
Publication date:
March 1, 2012
Applicant:
ALBEMARLE CORPORATION
Inventors:
William J. Layman, JR., Zhongxin Ge, Arthur G. Mack, Chi Hung Cheng, Neal J. Colonius, Sarah C. Jones, Steven A. Anderson
Abstract: The present invention relates to novel, halogen-free flame retardant derived from 9,10-Dihydro-9-Oxa-10-Phosphaphenantrene-10-oxide (DOPO). This invention also relates to the use of the halogen free DOPO derived flame retardant in polymers.
Type:
Application
Filed:
May 19, 2010
Publication date:
March 1, 2012
Applicant:
ALBEMARLE CORPORATION
Inventors:
Yu Li Angell, Kimberly M. White, Scott E. Angell, Arthur G. Mack