Patents Assigned to Alliance for Sustainable Energy, LLC
  • Publication number: 20130329221
    Abstract: Wafer breakage is a serious problem in the photovoltaic industry because a large fraction of wafers (between 5 and 10%) break during solar cell/module fabrication. The major cause of this excessive wafer breakage is that these wafers have residual microcracks—microcracks that were not completely etched. Additional propensity for breakage is caused by texture etching and incomplete edge grinding. To eliminate the cost of processing the wafers that break, it is best to remove them prior to cell fabrication. Some attempts have been made to develop optical techniques to detect microcracks. Unfortunately, it is very difficult to detect microcracks that are embedded within the roughness/texture of the wafers. Furthermore, even if such detection is successful, it is not straightforward to relate them to wafer breakage. We believe that the best way to isolate the wafers with fatal microcracks is to apply a stress to wafers—a stress that mimics the highest stress during cell/module processing.
    Type: Application
    Filed: February 11, 2011
    Publication date: December 12, 2013
    Applicant: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
    Inventors: Bhushan Sopori, Prrzemyslaw Rupnowski
  • Patent number: 8601878
    Abstract: A system (1100) for fatigue testing wind turbine blades (1102) through forced or resonant excitation of the base (1104) of a blade (1102). The system (1100) includes a test stand (1112) and a restoring spring assembly (1120) mounted on the test stand (1112). The restoring spring assembly (1120) includes a primary spring element (1124) that extends outward from the test stand (1112) to a blade mounting plate (1130) configured to receive a base (1104) of blade (1102). During fatigue testing, a supported base (1104) of a blade (1102) may be pivotally mounted to the test stand (1112) via the restoring spring assembly (1120). The system (1100) may include an excitation input assembly (1140) that is interconnected with the blade mounting plate (1130) to selectively apply flapwise, edgewise, and/or pitch excitation forces.
    Type: Grant
    Filed: May 1, 2009
    Date of Patent: December 10, 2013
    Assignee: Alliance for Sustainable Energy, LLC
    Inventors: Jason Cotrell, Scott Hughes, Sandy Butterfield, Scott Lambert
  • Patent number: 8604641
    Abstract: A system, method and/or apparatus for the delivery of energy at a site, at least a portion of the energy being delivered by at least one or more of a plurality of renewable energy technologies, the system and method including calculating the load required by the site for the period; calculating the amount of renewable energy for the period, including obtaining a capacity and a percentage of the period for the renewable energy to be delivered; comparing the total load to the renewable energy available; and, implementing one or both of additional and alternative renewable energy sources for delivery of energy to the site.
    Type: Grant
    Filed: February 13, 2009
    Date of Patent: December 10, 2013
    Assignee: Alliance for Sustainable Energy, LLC
    Inventor: Howard Andrew Walker
  • Publication number: 20130309848
    Abstract: A reactor for growing or depositing semiconductor films or devices. The reactor may be designed for inline production of III-V materials grown by hydride vapor phase epitaxy (HVPE). The operating principles of the HVPE reactor can be used to provide a completely or partially inline reactor for many different materials. An exemplary design of the reactor is shown in the attached drawings. In some instances, all or many of the pieces of the reactor formed of quartz, such as welded quartz tubing, while other reactors are made from metal with appropriate corrosion resistant coatings such as quartz or other materials, e.g., corrosion resistant material, or stainless steel tubing or pipes may be used with a corrosion resistant material useful with HVPE-type reactants and gases. Using HVPE in the reactor allows use of lower-cost precursors at higher deposition rates such as in the range of 1 to 5 ?m/minute.
    Type: Application
    Filed: May 15, 2013
    Publication date: November 21, 2013
    Applicant: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
    Inventors: David L. YOUNG, Aaron Joseph PTAK, Thomas F. KUECH, Kevin SCHULTE, John D. SIMON
  • Patent number: 8586506
    Abstract: Methods of producing one or more biaxially textured layer on a substrate, and articles produced by the methods, are disclosed. An exemplary method may comprise electrodepositing on the substrate a precursor material selected from the group consisting of rare earths, transition metals, actinide, lanthanides, and oxides thereof. An exemplary article (150) may comprise a biaxially textured base material (130), and at least one biaxially textured layer (110) selected from the group consisting of rare earths, transition metals, actinides, lanthanides, and oxides thereof. The at least one biaxially textured layer (110) is formed by electrodeposition on the biaxially textured base material (130).
    Type: Grant
    Filed: August 1, 2005
    Date of Patent: November 19, 2013
    Assignee: Alliance for Sustainable Energy, LLC
    Inventors: Raghu N. Bhattacharya, Sovannary Phok, Priscila Spagnol, Tapas Chaudhuri
  • Patent number: 8575471
    Abstract: Methods of fabricating a semiconductor layer or device and said devices are disclosed. The methods include but are not limited to providing a metal or metal alloy substrate having a crystalline surface with a known lattice parameter (a). The methods further include growing a crystalline semiconductor alloy layer on the crystalline substrate surface by coincident site lattice matched epitaxy. The semiconductor layer may be grown without any buffer layer between the alloy and the crystalline surface of the substrate. The semiconductor alloy may be prepared to have a lattice parameter (a?) that is related to the lattice parameter (a). The semiconductor alloy may further be prepared to have a selected band gap.
    Type: Grant
    Filed: August 31, 2009
    Date of Patent: November 5, 2013
    Assignee: Alliance for Sustainable Energy, LLC
    Inventors: Andrew G. Norman, Aaron J. Ptak, William E. McMahon
  • Patent number: 8569701
    Abstract: Implementations of the present disclosure involve an apparatus and method to measure the long-wave irradiance of the atmosphere or long-wave source. The apparatus may involve a thermopile, a concentrator and temperature controller. The incoming long-wave irradiance may be reflected from the concentrator to a thermopile receiver located at the bottom of the concentrator to receive the reflected long-wave irradiance. In addition, the thermopile may be thermally connected to a temperature controller to control the device temperature. Through use of the apparatus, the long-wave irradiance of the atmosphere may be calculated from several measurements provided by the apparatus. In addition, the apparatus may provide an international standard of pyrgeometers' calibration that is traceable back to the International System of Units (SI) rather than to a blackbody atmospheric simulator.
    Type: Grant
    Filed: March 16, 2011
    Date of Patent: October 29, 2013
    Assignee: Alliance for Sustainable Energy, LLC
    Inventor: Ibrahim Reda
  • Patent number: 8569708
    Abstract: An apparatus (200) for detecting slow or thermal neutrons (160) including an alpha particle-detecting layer (240) that is a hydrogenated amorphous silicon p-i-n diode structure. The apparatus includes a bottom metal contact (220) and a top metal contact (250) with the diode structure (240) positioned between the two contacts (220, 250) to facilitate detection of alpha particles (170). The apparatus (200) includes a neutron conversion layer (230) formed of a material containing boron-10 isotopes. The top contact (250) is pixilated with each contact pixel extending to or proximate to an edge of the apparatus to facilitate electrical contacting. The contact pixels have elongated bodies to allow them to extend across the apparatus surface (242) with each pixel having a small surface area to match capacitance based upon a current spike detecting circuit or amplifier connected to each pixel.
    Type: Grant
    Filed: January 30, 2009
    Date of Patent: October 29, 2013
    Assignee: Alliance for Sustainable Energy, LLC
    Inventors: Pauls Stradins, Howard M. Branz, Qi Wang, Harold R. McHugh
  • Patent number: 8568828
    Abstract: A tin-cadmium oxide film having an amorphous structure and a ratio of tin atoms to cadmium atoms of between 1:1 and 3:1. The tin-cadmium oxide film may have an optical band gap of between 2.7 eV and 3.35 eV. The film may also have a charge carrier concentration of between 1×1020 cm?3 and 2×1020 cm?3. The tin cadmium oxide film may also exhibit a Hall mobility of between 40 cm2V?1 s?1 and 60 cm2V?1 s?1. Also disclosed is a method of producing an amorphous tin-cadmium oxide film as described and devices using same.
    Type: Grant
    Filed: February 12, 2010
    Date of Patent: October 29, 2013
    Assignee: Alliance for Sustainable Energy, LLC
    Inventors: Xiaonan Li, Timothy A. Gessert
  • Patent number: 8568582
    Abstract: Systems and methods for selectively removing hydrogen gas from a hydrogen-containing fluid volume are disclosed. An exemplary system includes a proton exchange membrane (PEM) selectively permeable to hydrogen by exclusively conducting hydrogen ions. The system also includes metal deposited as layers onto opposite sides or faces of the PEM to form a membrane-electrode assembly (MEA), each layer functioning as an electrode so that the MEA functions as an electrochemical cell in which the ionic conductors are hydrogen ions, and the MEA functioning as a hydrogen selective membrane (HSM) when located at the boundary between a hydrogen-containing fluid volume and a second fluid.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: October 29, 2013
    Assignee: Alliance for Sustainable Energy, LLC
    Inventor: Gregory C. Glatzmaier
  • Publication number: 20130256751
    Abstract: A method of producing semiconductor materials and devices that incorporate the semiconductor materials are provided. In particular, a method is provided of producing a semiconductor material, such as a III-V semiconductor, on a spinel substrate using a sacrificial buffer layer, and devices such as photovoltaic cells that incorporate the semiconductor materials. The sacrificial buffer material and semiconductor materials may be deposited using lattice-matching epitaxy or coincident site lattice-matching epitaxy, resulting in a close degree of lattice matching between the substrate material and deposited material for a wide variety of material compositions. The sacrificial buffer layer may be dissolved using an epitaxial liftoff technique in order to separate the semiconductor device from the spinel substrate, and the spinel substrate may be reused in the subsequent fabrication of other semiconductor devices.
    Type: Application
    Filed: December 1, 2010
    Publication date: October 3, 2013
    Applicant: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
    Inventors: Aaron Joseph Ptak, Yong Lin, Andrew Norman, Kirstin Alberi
  • Patent number: 8541875
    Abstract: Embodiments discussed herein are directed to a power semiconductor packaging that removes heat from a semiconductor package through one or more cooling zones that are located in a laterally oriented position with respect to the semiconductor package. Additional embodiments are directed to circuit elements that are constructed from one or more modular power semiconductor packages.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: September 24, 2013
    Assignee: Alliance for Sustainable Energy, LLC
    Inventors: Kevin Bennion, Jason Lustbader
  • Patent number: 8536049
    Abstract: Methods of forming metal contacts with metal inks in the manufacture of photovoltaic devices are disclosed. The metal inks are selectively deposited on semiconductor coatings by inkjet and aerosol apparatus. The composite is heated to selective temperatures where the metal inks burn through the coating to form an electrical contact with the semiconductor. Metal layers are then deposited on the electrical contacts by light induced or light assisted plating.
    Type: Grant
    Filed: October 14, 2011
    Date of Patent: September 17, 2013
    Assignees: Rohm and Haas Electronic Materials LLC, Alliance for Sustainable Energy, LLC
    Inventors: Erik Reddington, Thomas C. Sutter, Lujia Bu, Alexandra Cannon, Susan E. Habas, Calvin J. Curtis, Alexander Miedaner, David S. Ginley, Marinus Franciscus Antonius Maria Van Hest
  • Publication number: 20130224903
    Abstract: Systems and methods for solar cells with CIS and CIGS films made by reacting evaporated copper chlorides with selenium are provided. In one embodiment, a method for fabricating a thin film device comprises: providing a semiconductor film comprising indium (In) and selenium (Se) upon a substrate; heating the substrate and the semiconductor film to a desired temperature; and performing a mass transport through vapor transport of a copper chloride vapor and se vapor to the semiconductor film within a reaction chamber.
    Type: Application
    Filed: February 27, 2013
    Publication date: August 29, 2013
    Applicant: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
    Inventor: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
  • Publication number: 20130226330
    Abstract: A system for analyzing one or more proton exchange membranes is disclosed. The system may include a light source, a light detector, a light source driver and a central processing unit or computer. The system may determine one or more characteristics of the one or more proton exchange membranes. The system may include a roller or belt system in communication with the central processing unit, light source, light detector and light source driver, configured for use in a manufacturing assembly line.
    Type: Application
    Filed: February 24, 2012
    Publication date: August 29, 2013
    Applicant: Alliance For Sustainable Energy, LLC
    Inventors: Bhushan Sopori, Michael Ulsh, Przemyslaw Rupnowski
  • Publication number: 20130209841
    Abstract: A passive safety device for an energy storage cell for positioning between two electrically conductive layers of the energy storage cell The safety device also comprising a separator and a non-conductive layer. A first electrically conductive material is provided on the non-conductive layer. A first opening is formed through the separator between the first electrically conductive material and one of the electrically conductive layers of the energy storage device. A second electrically conductive material is provided adjacent the first electrically conductive material on the non-conductive layer, wherein a space is formed on the non-conductive layer between the first and second electrically conductive materials. A second opening is formed through the non-conductive layer between the second electrically conductive material and another of the electrically conductive layers of the energy storage device.
    Type: Application
    Filed: October 27, 2010
    Publication date: August 15, 2013
    Applicant: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
    Inventors: Matthew Keyser, Eric Darcy, Dirk Long, Ahmad Pesaran
  • Patent number: 8507365
    Abstract: Methods of fabricating a semiconductor layer or device and said devices are disclosed. The methods include but are not limited to providing a substrate having a crystalline surface with a known lattice parameter (a). The method further includes growing a crystalline semiconductor layer on the crystalline substrate surface by coincident site lattice matched epitaxy, without any buffer layer between the crystalline semiconductor layer and the crystalline surface of the substrate. The crystalline semiconductor layer will be prepared to have a lattice parameter (a?) that is related to the substrate lattice parameter (a). The lattice parameter (a?) maybe related to the lattice parameter (a) by a scaling factor derived from a geometric relationship between the respective crystal lattices.
    Type: Grant
    Filed: December 21, 2009
    Date of Patent: August 13, 2013
    Assignee: Alliance for Sustainable Energy, LLC
    Inventors: Andrew G. Norman, Aaron J. Ptak
  • Publication number: 20130203136
    Abstract: Strains of cyanobacteria that produce high levels of alpha ketoglutarate (AKG) and pyruvate are disclosed herein. Methods of culturing these cyanobacteria to produce AKG or pyruvate and recover AKG or pyruvate from the culture are also described herein. Nucleic acid sequences encoding polypeptides that function as ethylene-forming enzymes and their use in the production of ethylene are further disclosed herein. These nucleic acids may be expressed in hosts such as cyanobacteria, which in turn may be cultured to produce ethylene.
    Type: Application
    Filed: July 27, 2012
    Publication date: August 8, 2013
    Applicant: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
    Inventors: Jianping YU, Troy PADDOCK, Damian CARRIERI, Pin-Ching MANESS, Michael SEIBERT
  • Patent number: 8501526
    Abstract: A method for synthesizing a thin film of copper, zinc, tin, and a chalcogen species (“CZTCh” or “CZTSS”) with well-controlled properties. The method includes depositing a thin film of precursor materials, e.g., approximately stoichiometric amounts of copper (Cu), zinc (Zn), tin (Sn), and a chalcogen species (Ch). The method then involves re-crystallizing and grain growth at higher temperatures, e.g., between about 725 and 925 degrees K, and annealing the precursor film at relatively lower temperatures, e.g., between 600 and 650 degrees K. The processing of the precursor film takes place in the presence of a quasi-equilibrium vapor, e.g., Sn and chalcogen species. The quasi-equilibrium vapor is used to maintain the precursor film in a quasi-equilibrium condition to reduce and even prevent decomposition of the CZTCh and is provided at a rate to balance desorption fluxes of Sn and chalcogens.
    Type: Grant
    Filed: April 23, 2012
    Date of Patent: August 6, 2013
    Assignee: Alliance for Sustainable Energy, LLC
    Inventors: Glenn Teeter, Hui Du, Matthew Young
  • Patent number: 8501349
    Abstract: An energy storage device (100) providing high storage densities via hydrogen storage. The device (100) includes a counter electrode (110), a storage electrode (130), and an ion conducting membrane (120) positioned between the counter electrode (110) and the storage electrode (130). The counter electrode (110) is formed of one or more materials with an affinity for hydrogen and includes an exchange matrix for elements/materials selected from the non-noble materials that have an affinity for hydrogen. The storage electrode (130) is loaded with hydrogen such as atomic or mono-hydrogen that is adsorbed by a hydrogen storage material such that the hydrogen (132, 134) may be stored with low chemical bonding. The hydrogen storage material is typically formed of a lightweight material such as carbon or boron with a network of passage-ways or intercalants for storing and conducting mono-hydrogen, protons, or the like.
    Type: Grant
    Filed: September 24, 2009
    Date of Patent: August 6, 2013
    Assignee: Alliance for Sustainable Energy, LLC
    Inventor: Lin Jay Simpson