Abstract: Embodiments of the present technology may include a method of forming a stack of semiconductor layers. The method may include depositing a first silicon oxide layer on a substrate. The method may also include depositing a first silicon layer on the first silicon oxide layer. The method may further include depositing a first silicon nitride layer on the first silicon layer. Depositing the first silicon nitride layer or a stress layer may include reducing stress in at least one of the first silicon layer, the first silicon oxide layer, or the substrate. In addition, the method may include depositing a second silicon layer on the first silicon nitride layer. The operations may form the stack of semiconductor layers, where the stack includes the first silicon oxide layer, the first silicon layer, the first silicon nitride layer, and the second silicon layer.
Type:
Grant
Filed:
July 3, 2018
Date of Patent:
November 26, 2019
Assignee:
Applied Materials, Inc.
Inventors:
Liyan Miao, Chentsau Ying, Xinhai Han, Long Lin
Abstract: An electrostatic chuck assembly with improved thermal uniformity and stability is disclosed herein. The electrostatic chuck assembly includes a puck having a chucking electrode disposed therein and a cooling base connected to the puck. The cooling base is formed a first material and includes a top surface, a first cooling channel, a second cooling channel configured to flow coolant therethrough independent of flow through the first cooling channel, and a first thermal spreading element aligned with the first cooling channel and disposed between the first cooling channel and the puck. The first thermal spreading element is formed from a second material that has a thermal conductivity higher than a thermal conductivity of the first material.
Type:
Grant
Filed:
February 7, 2018
Date of Patent:
November 26, 2019
Assignee:
Applied Materials, Inc.
Inventors:
Michael D. Willwerth, Roberto Cesar Cotlear, Andreas Schmid
Abstract: In an embodiment, a plasma source includes a first electrode, configured for transfer of one or more plasma source gases through first perforations therein; an insulator, disposed in contact with the first electrode about a periphery of the first electrode; and a second electrode, disposed with a periphery of the second electrode against the insulator such that the first and second electrodes and the insulator define a plasma generation cavity. The second electrode is configured for movement of plasma products from the plasma generation cavity therethrough toward a process chamber. A power supply provides electrical power across the first and second electrodes to ignite a plasma with the one or more plasma source gases in the plasma generation cavity to produce the plasma products. One of the first electrode, the second electrode and the insulator includes a port that provides an optical signal from the plasma.
Type:
Grant
Filed:
April 19, 2018
Date of Patent:
November 26, 2019
Assignee:
Applied Materials, Inc.
Inventors:
Soonam Park, Yufei Zhu, Edwin C. Suarez, Nitin K. Ingle, Dmitry Lubomirsky, Jiayin Huang
Abstract: Methods for depositing a film comprising exposing a substrate surface to a metal precursor and a hydrazine derivative to form a metal containing film are described.
Type:
Grant
Filed:
December 4, 2017
Date of Patent:
November 26, 2019
Assignee:
Applied Materials, Inc.
Inventors:
Byunghoon Yoon, Seshadri Ganguli, Siddarth Krishnan, Paul F. Ma, Sang Ho Yu
Abstract: Embodiments of the present disclosure generally relate to an improved method for forming a dielectric film stack used for inter-level dielectric (ILD) layers in a 3D NAND structure. In one embodiment, the method comprises providing a substrate having a gate stack deposited thereon, forming on exposed surfaces of the gate stack a first oxide layer using a first RF power and a first process gas comprising a TEOS gas and a first oxygen-containing gas, and forming over the first oxide layer a second oxide layer using a second RF power and a second process gas comprising a silane gas and a second oxygen-containing gas.
Type:
Grant
Filed:
February 4, 2019
Date of Patent:
November 19, 2019
Assignee:
Applied Materials, Inc.
Inventors:
Michael Wenyoung Tsiang, Praket P. Jha, Xinhai Han, Bok Hoen Kim, Sang Hyuk Kim, Myung Hun Ju, Hyung Jin Park, Ryeun Kwan Kim, Jin Chul Son, Saiprasanna Gnanavelu, Mayur G. Kulkarni, Sanjeev Baluja, Majid K. Shahreza, Jason K. Foster
Abstract: A chemical mechanical polishing apparatus includes a platen to support a polishing pad, and an in-situ acoustic emission monitoring system including an acoustic emission sensor supported by the platen, a waveguide configured to extending through at least a portion of the polishing pad, and a processor to receive a signal from the acoustic emission sensor. The in-situ acoustic emission monitoring system is configured to detect acoustic events caused by deformation of the substrate and transmitted through the waveguide, and the processor is configured to determine a polishing endpoint based on the signal.
Type:
Grant
Filed:
March 5, 2015
Date of Patent:
November 19, 2019
Assignee:
Applied Materials, Inc.
Inventors:
Jianshe Tang, David Masayuki Ishikawa, Benjamin Cherian, Jeonghoon Oh, Thomas H. Osterheld
Abstract: A method of forming conformal amorphous metal films is disclosed. A method of forming crystalline metal films with a predetermined orientation is also disclosed. An amorphous nucleation layer is formed on a substrate surface. An amorphous metal layer is formed from the nucleation layer by atomic substitution. A crystalline metal layer is deposited on the amorphous metal layer by atomic layer deposition.
Abstract: Processing methods comprising exposing a substrate to an optional nucleation promoter followed by sequential exposure of a first reactive gas comprising a metal oxyhalide compound and a second reactive gas to form a metal film on the substrate.
Type:
Grant
Filed:
November 5, 2018
Date of Patent:
November 19, 2019
Assignee:
Applied Materials, Inc.
Inventors:
Xinyu Fu, David Knapp, David Thompson, Jeffrey W. Anthis, Mei Chang
Abstract: Electroplating systems according to the present technology may include a two-bath electroplating chamber including a separator configured to provide fluid separation between a first bath configured to maintain a catholyte during operation and a second bath configured to maintain an anolyte during operation. The system may include a catholyte tank fluidly coupled with the first bath of the two-bath electroplating chamber. The system may also include a contaminant retrieval system configured to remove contaminant ions from the catholyte.
Type:
Application
Filed:
May 9, 2019
Publication date:
November 14, 2019
Applicant:
Applied Materials, Inc.
Inventors:
Kwan Wook Roh, Paul McHugh, Sam Lee, Kyle M. Hanson, Marvin L. Bernt, Bioh Kim
Abstract: A microelectronic device on a semiconductor substrate comprises: a gate electrode; and a spacer adjacent to the gate electrode, the spacer comprising: a the low-k dielectric film comprising one or more species of vanadium oxide, which is optionally doped, and an optional silicon nitride or oxide film. Methods comprise depositing a low-k dielectric film optionally sandwiched by a silicon nitride or oxide film to form a spacer adjacent to a gate electrode of a microelectronic device on a semiconductor substrate, wherein the low-k dielectric film comprises a vanadium-containing film.
Abstract: Embodiments described herein relate to methods and apparatus for performing immersion field guided post exposure bake processes. Embodiments of apparatus described herein include a chamber body defining a processing volume. A pedestal may be disposed within the processing volume and a first electrode may be coupled to the pedestal. A moveable stem may extend through the chamber body opposite the pedestal and a second electrode may be coupled to the moveable stem. In certain embodiments, a fluid containment ring may be coupled to the pedestal and a dielectric containment ring may be coupled to the second electrode.
Type:
Grant
Filed:
August 31, 2017
Date of Patent:
November 12, 2019
Assignee:
Applied Materials, Inc.
Inventors:
Viachslav Babayan, Douglas A. Buchberger, Jr., Qiwei Liang, Ludovic Godet, Srinivas D. Nemani, Daniel J. Woodruff, Randy Harris, Robert B. Moore
Abstract: Embodiments of the disclosure relate to selective metal silicide deposition methods. In one embodiment, a substrate having a silicon containing surface is heated and the silicon containing surface is hydrogen terminated. The substrate is exposed to sequential cycles of a MoF6 precursor and a Si2H6 precursor which is followed by an additional Si2H6 overdose exposure to selectively deposit a MoSix material comprising MoSi2 on the silicon containing surface of the substrate.
Type:
Grant
Filed:
May 24, 2018
Date of Patent:
November 12, 2019
Assignees:
Applied Materials, Inc., The Regents of the University of California
Inventors:
Raymond Hung, Namsung Kim, Srinivas Nemani, Ellie Yieh, Jong Choi, Christopher Ahles, Andrew Kummel
Abstract: A lithium ion battery may comprise a positive electrode, a negative electrode and a separator coated with a thin film of lithium metal, the thickness of the lithium being less than or equal to a thickness sufficient to compensate for the irreversible loss of lithium during the first cycle of the battery. Furthermore, there may be a ceramic layer on the separator between the separator and the lithium metal thin film. Yet furthermore, there may be a barrier layer between the ceramic layer and the lithium metal thin film, wherein the barrier layer blocks Li dendrite formation. Furthermore, the separator may have pores which may be filled with one or more of a lithium ion-conducting polymer, a binder soluble in a liquid electrolyte, and a lithium ion-conducting ceramic material. Methods of, and equipment for, fabricating such battery separators and also for fabricating components for lithium metal based batteries are described.
Abstract: Methods are described herein for etching metal films which are difficult to volatize. The methods include exposing a metal film to a chlorine-containing precursor (e.g. Cl2). Chlorine is then removed from the substrate processing region. A carbon-and-nitrogen-containing precursor (e.g. TMEDA) is delivered to the substrate processing region to form volatile metal complexes which desorb from the surface of the metal film. The methods presented remove metal while very slowly removing the other exposed materials. A thin metal oxide layer may be present on the surface of the metal layer, in which case a local plasma from hydrogen may be used to remove the oxygen or amorphize the near surface region, which has been found to increase the overall etch rate.
Type:
Grant
Filed:
April 11, 2016
Date of Patent:
November 5, 2019
Assignee:
Applied Materials, Inc.
Inventors:
Xikun Wang, Jie Liu, Anchuan Wang, Nitin K. Ingle, Jeffrey W. Anthis, Benjamin Schmiege
Abstract: A workpiece holder includes a puck having a cylindrical axis, a radius about the cylindrical axis, and a thickness. At least a top surface of the puck is substantially planar, and the puck defines one or more thermal breaks. Each thermal break is a radial recess that intersects at least one of the top surface and a bottom surface of the cylindrical puck. The radial recess has a thermal break depth that extends through at least half of the puck thickness, and a thermal break radius that is at least one-half of the puck radius. A method of processing a wafer includes processing the wafer with a first process that provides a first center-to-edge process variation, and subsequently, processing the wafer with a second process that provides a second center-to-edge process variation that substantially compensates for the first center-to-edge process variation.
Abstract: Embodiments of the present disclosure generally relates a shadow frame including two opposing major side frame members adjacent to two opposing minor side frame members coupled together with a corner bracket, wherein the corner bracket includes a corner inlay having legs that extend in directions generally orthogonal to each other.
Type:
Grant
Filed:
September 5, 2018
Date of Patent:
November 5, 2019
Assignee:
Applied Materials, Inc.
Inventors:
Gaku Furuta, Soo Young Choi, Yi Cui, Robin L. Tiner, Jinhyun Cho, Jiarui Wang, Suhail Anwar
Abstract: Exemplary cleaning or etching methods may include flowing a fluorine-containing precursor into a remote plasma region of a semiconductor processing chamber. Methods may include forming a plasma within the remote plasma region to generate plasma effluents of the fluorine-containing precursor. The methods may also include flowing the plasma effluents into a processing region of the semiconductor processing chamber. A substrate may be positioned within the processing region, and the substrate may include a region of exposed oxide and a region of exposed metal. Methods may also include providing a hydrogen-containing precursor to the processing region. The methods may further include removing at least a portion of the exposed oxide.
Type:
Grant
Filed:
October 24, 2017
Date of Patent:
November 5, 2019
Assignee:
Applied Materials, Inc.
Inventors:
Zhijun Chen, Lin Xu, Anchuan Wang, Nitin Ingle
Abstract: Methods for depositing a metal film without the use of a barrier layer are disclosed. Some embodiments comprise forming an amorphous nucleation layer comprising one or more of silicon or boron and forming a metal layer on the nucleation layer.
Abstract: A method for forming a plasma resistant ceramic coating on an article includes placing the article into a chamber or spray cell of a plasma spraying system. A ceramic powder is then fed into the plasma spraying system at a powder feed rate, and a plasma resistant ceramic coating is deposited onto at least one surface of the article in a plasma spray process by the plasma spray system. The plasma spray system is then used to perform an in-situ plasma flame heat treatment of the plasma resistant ceramic coating to form crust on the plasma resistant ceramic coating.
Type:
Grant
Filed:
August 18, 2014
Date of Patent:
November 5, 2019
Assignee:
Applied Materials, Inc.
Inventors:
Jennifer Y. Sun, Yikai Chen, Biraja P. Kanungo