Patents Assigned to Applied Material Inc.
  • Patent number: 10424463
    Abstract: Embodiments of the present technology may include a method of etching a substrate. The method may include striking a plasma discharge in a plasma region. The method may also include flowing a fluorine-containing precursor into the plasma region to form a plasma effluent. The plasma effluent may flow into a mixing region. The method may further include introducing a hydrogen-and-oxygen-containing compound into the mixing region without first passing the hydrogen-and-oxygen-containing compound into the plasma region. Additionally, the method may include reacting the hydrogen-and-oxygen-containing compound with the plasma effluent in the mixing region to form reaction products. The reaction products may flow through a plurality of openings in a partition to a substrate processing region. The method may also include etching the substrate with the reaction products in the substrate processing region.
    Type: Grant
    Filed: April 18, 2016
    Date of Patent: September 24, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Lin Xu, Zhijun Chen, Anchuan Wang, Son T. Nguyen
  • Patent number: 10424485
    Abstract: Methods of etching a patterned substrate may include flowing an oxygen-containing precursor into a first remote plasma region fluidly coupled with a substrate processing region. The oxygen-containing precursor may be flowed into the region while forming a plasma in the first remote plasma region to produce oxygen-containing plasma effluents. The methods may also include flowing a fluorine-containing precursor into a second remote plasma region fluidly coupled with the substrate processing region while forming a plasma in the second remote plasma region to produce fluorine-containing plasma effluents. The methods may include flowing the oxygen-containing plasma effluents and fluorine-containing plasma effluents into the processing region, and using the effluents to etch a patterned substrate housed in the substrate processing region.
    Type: Grant
    Filed: June 6, 2016
    Date of Patent: September 24, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Nitin K. Ingle, Dmitry Lubomirsky, Xinglong Chen, Shankar Venkataraman
  • Patent number: 10424464
    Abstract: Embodiments of the present technology may include a method of etching a substrate. The method may include striking a plasma discharge in a plasma region. The method may also include flowing a fluorine-containing precursor into the plasma region to form a plasma effluent. The plasma effluent may flow into a mixing region. The method may further include introducing a hydrogen-and-oxygen-containing compound into the mixing region without first passing the hydrogen-and-oxygen-containing compound into the plasma region. Additionally, the method may include reacting the hydrogen-and-oxygen-containing compound with the plasma effluent in the mixing region to form reaction products. The reaction products may flow through a plurality of openings in a partition to a substrate processing region. The method may also include etching the substrate with the reaction products in the substrate processing region.
    Type: Grant
    Filed: April 28, 2017
    Date of Patent: September 24, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Lin Xu, Zhijun Chen, Anchuan Wang, Son T. Nguyen
  • Patent number: 10421151
    Abstract: Apparatus and methods for measuring the temperature of a substrate are disclosed. The apparatus includes a source of temperature-indicating radiation, a detector for the temperature-indicating radiation, and a decorrelator disposed in an optical path between the source of temperature-indicating radiation and the detector for the temperature-indicating radiation. The decorrelator may be a broadband amplifier and/or a mode scrambler. A broadband amplifier may be a broadband laser, Bragg grating, a fiber Bragg grating, a Raman amplifier, a Brillouin amplifier, or combinations thereof. The decorrelator is selected to emit radiation that is transmitted, at least in part, by the substrate being monitored. The source is matched to the decorrelator such that the emission spectrum of the source is within the gain bandwidth of the decorrelator, if the decorrelator is a gain-driven device.
    Type: Grant
    Filed: March 8, 2013
    Date of Patent: September 24, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Jiping Li, Aaron Muir Hunter, Thomas Haw
  • Patent number: 10424487
    Abstract: Processing methods may be performed to remove unwanted materials from a substrate. The methods may include forming a remote plasma of an inert precursor in a remote plasma region of a processing chamber. The methods may include forming a bias plasma of the inert precursor within a processing region of the processing chamber. The methods may include modifying a surface of an exposed material on a semiconductor substrate within the processing region of the processing chamber with plasma effluents of the inert precursor. The methods may include extinguishing the bias plasma while maintaining the remote plasma. The methods may include adding an etchant precursor to the remote plasma region to produce etchant plasma effluents. The methods may include flowing the etchant plasma effluents to the processing region of the processing chamber. The methods may also include removing the modified surface of the exposed material from the semiconductor substrate.
    Type: Grant
    Filed: October 24, 2017
    Date of Patent: September 24, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Jungmin Ko, Tom Choi, Junghoon Kim, Sean Kang, Mang-Mang Ling
  • Patent number: 10421125
    Abstract: An additive manufacturing apparatus includes a platform, a dispenser to dispense layers of feed material on the platform, and a fusing system including an energy source to generate an energy beam having an adjustable intensity profile, an actuator to cause the energy beam to traverse across an outermost layer of feed material, and a controller coupled to the actuator and the energy source. The controller is configured to cause the energy source to adjust the intensity profile of the energy beam on the outermost layer of feed material based on a traversal velocity and/or a traversal direction of the light beam across the outermost layer of feed material.
    Type: Grant
    Filed: July 20, 2017
    Date of Patent: September 24, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Hou T. Ng, Ron Naftali, Christopher G. Talbot
  • Publication number: 20190287808
    Abstract: Precursors, such as interhalogens and/or compounds formed of noble gases and halogens, may be supplied in a gaseous form to a semiconductor processing chamber at a predetermined amount, flow rate, pressure, and/or temperature in a cyclic manner such that atomic layer etching of select semiconductor materials may be achieved in each cycle. In the etching process, the element of the precursor that has a relatively higher electronegativity may react with select semiconductor materials to form volatile etching byproducts. The element of the precursor that has a relatively lower electronegativity may form a gas that may be recycled to re-form an precursor with one or more halogen-containing materials using a plasma process.
    Type: Application
    Filed: March 13, 2018
    Publication date: September 19, 2019
    Applicant: Applied Materials, Inc.
    Inventors: Prerna Sonthalia Goradia, Fei Wang, Geetika Bajaj, Nitin Ingle, Zihui Li, Robert Jan Visser, Nitin Deepak
  • Patent number: 10418246
    Abstract: Methods and apparatus to selectively deposit metal films (e.g., titanium films) are described. One of the precursors is energized to form ions and radicals of the precursor. The precursors flow through separate channels of a dual channel gas distribution assembly to react in a processing region above a substrate.
    Type: Grant
    Filed: November 2, 2017
    Date of Patent: September 17, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Takashi Kuratomi, Avgerinos V. Gelatos, I-Cheng Chen, Faruk Gungor
  • Patent number: 10410845
    Abstract: Embodiments include a plasma processing method for cleaning polymer byproducts from interior surfaces of the plasma chamber. In an embodiment the plasma process may include processing a workpiece in a plasma processing chamber. Thereafter, the method may include removing the workpiece from the processing chamber. After the workpiece is removed, embodiments may include cleaning the plasma processing chamber with a cleaning process that includes a high pressure cleaning process, a first low pressure cleaning process, and a second low pressure cleaning process, wherein the second low pressure cleaning process includes applying a pulsed bias.
    Type: Grant
    Filed: November 22, 2017
    Date of Patent: September 10, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Kenny Linh Doan, Usama Dadu, Wonseok Lee, Daisuke Shimizu, Li Ling, Kevin Choi
  • Patent number: 10409295
    Abstract: An electronic device manufacturing system includes a mass flow controller (MFC) that has a thermal flow sensor. The thermal flow sensor may measure a mass flow rate and may include a sensor tube having an inner surface coated with a material to form an inner barrier layer. The inner barrier layer may prevent or substantially reduce the likelihood of a corrosive reaction from occurring on the inner surface, which may prevent or reduce the likelihood of the MFC drifting beyond the MFC's mass flow rate accuracy specifications. This may improve the repeatability of flow detection by the MFC. Methods of measuring and controlling a mass flow rate in an electronic device manufacturing system are also provided, as are other aspects.
    Type: Grant
    Filed: December 31, 2016
    Date of Patent: September 10, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Ming Xu, Sushant S. Koshti, Michael R. Rice, Steven E. Babayan, Jennifer Y. Sun
  • Patent number: 10409306
    Abstract: Implementations disclosed herein relate to methods and apparatus for zoned temperature control during a film forming process. In one implementation, a substrate processing apparatus is provided. The substrate processing apparatus comprises a vacuum chamber, a plurality of power supplies coupled with the plurality of thermal laps and a controller that adjusts the power supplies based on input from radiation sensors. The chamber includes a sidewall defining a processing region. A plurality of thermal lamps is positioned external to the processing region. A window is positioned between the plurality of thermal lamps and the processing region. A radiation source is disposed within the sidewall and oriented to direct radiation toward an area proximate a substrate support. A radiation sensor is disposed on the side of the substrate support opposite the plurality of thermal lamps to receive emitted radiation from the radiation source.
    Type: Grant
    Filed: April 9, 2014
    Date of Patent: September 10, 2019
    Assignee: Applied Materials, Inc.
    Inventor: Joseph M. Ranish
  • Patent number: 10410900
    Abstract: Precision screen printing is described that is capable of sub-micron uniformity of the metallization materials that are printed on green sheet ceramic. In some examples, puck is formed with electrical traces by screen printing a paste that contains metal on a ceramic green sheet in a pattern of electrical traces and processing the printed green sheet to form a puck of a workpiece carrier. In some example, the printing includes applying a squeegee of a screen printer to the printed green sheet in a squeegeeing direction while the green sheet is on a printer bed of the screen printer. The method further includes mapping the printer bed at multiple locations along the squeegeeing direction, identifying non-uniformities in the printer bed mapping, and modifying a printer controller of the screen printer to compensate for mapped non-uniformities in the printer bed.
    Type: Grant
    Filed: August 2, 2017
    Date of Patent: September 10, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Shih-Ying Huang, Steven E. Babayan, Phillip Criminale, Stephen Prouty, Anthony Huang
  • Patent number: 10410841
    Abstract: A gas injection system includes (a) a side gas plenum, (b) a plurality of N gas inlets coupled to said side gas plenum, (c) plural side gas outlets extending radially inwardly from said plenum, (d) an N-way gas flow ratio controller having N outputs coupled to said N gas inlets respectively, and (e) an M-way gas flow ratio controller having M outputs, respective ones of said M outputs coupled to said tunable gas nozzle and a gas input of said N-way gas flow ratio controller.
    Type: Grant
    Filed: May 24, 2018
    Date of Patent: September 10, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Yan Rozenzon, Kyle Tantiwong, Imad Yousif, Vladimir Knyazik, Bojenna Keating, Samer Banna
  • Patent number: 10410865
    Abstract: Processing methods comprising selectively orthogonally growing a first material through a mask to provide an expanded first material are described. The mask can be removed leaving the expanded first material extending orthogonally from the surface of the first material. Further processing can create a self-aligned via.
    Type: Grant
    Filed: September 12, 2018
    Date of Patent: September 10, 2019
    Assignee: Applied Materials, Inc.
    Inventors: David Thompson, Benjamin Schmiege, Jeffrey W. Anthis, Abhijit Basu Mallick, Susmit Singha Roy, Ziqing Duan, Yihong Chen, Kelvin Chan, Srinivas Gandikota
  • Publication number: 20190272998
    Abstract: Embodiments of the present technology may include a method of etching. The method may include mixing plasma effluents with a gas in a first section of a chamber to form a first mixture. The method may also include flowing the first mixture to a substrate in a second section of the chamber. The first section and the second section may include nickel plated material. The method may further include reacting the first mixture with the substrate to etch a first layer selectively over a second layer. In addition, the method may include forming a second mixture including products from reacting the first mixture with the substrate.
    Type: Application
    Filed: May 20, 2019
    Publication date: September 5, 2019
    Applicant: Applied Materials, Inc.
    Inventors: Dongqing Yang, Tien Fak Tan, Peter Hillman, Lala Zhu, Nitin K. Ingle, Dmitry Lubomirsky, Christopher Snedigar, Ming Xia
  • Publication number: 20190272999
    Abstract: Exemplary magnetic induction plasma systems for generating plasma products are provided. The magnetic induction plasma system may include a first plasma source including a plurality of first sections and a plurality of second sections arranged in an alternating manner and fluidly coupled with each other such that at least a portion of plasma products generated inside the first plasma source may circulate through at least one of the plurality of first sections and at least one of the plurality of second sections inside the first plasma source. Each of the plurality of second sections may include a dielectric material. The system may further include a plurality of first magnetic elements each of which may define a closed loop. Each of the plurality of second sections may define a plurality of recesses for receiving one of the plurality of first magnetic elements therein.
    Type: Application
    Filed: March 1, 2018
    Publication date: September 5, 2019
    Applicant: Applied Materials, Inc.
    Inventors: Tae Seung Cho, Soonwook Jung, Junghoon Kim, Satoru Kobayashi, Kenneth D. Schatz, Soonam Park, Dmitry Lubomirsky
  • Patent number: 10403507
    Abstract: Processing methods may be performed to form recesses in a semiconductor substrate. The methods may include oxidizing an exposed silicon surface on a semiconductor substrate within a processing region of a semiconductor processing chamber. The methods may include forming an inert plasma within the processing region of the processing chamber. Effluents of the inert plasma may be utilized to modify the oxidized silicon. A remote plasma may be formed from a fluorine-containing precursor to produce plasma effluents. The methods may include flowing the plasma effluents to the processing region of the semiconductor processing chamber. The methods may also include removing the modified oxidized silicon from the semiconductor substrate. The methods may include isotropically etching a silicon-containing material from the semiconductor substrate.
    Type: Grant
    Filed: February 3, 2017
    Date of Patent: September 3, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Tom Choi, Jungmin Ko, Nitin Ingle
  • Patent number: 10399202
    Abstract: A retaining ring and a chemical mechanical planarization system (CMP) are disclosed. In one embodiment, a retaining ring for a polishing system includes a ring-shaped body having a polished inner diameter. The body has a bottom surface having grooves formed therein, an outer diameter wall, and an inner diameter wall, wherein the inner diameter wall is polished to a roughness average (Ra) of less than about 30 microinches (?in).
    Type: Grant
    Filed: March 18, 2016
    Date of Patent: September 3, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Yongqi Hu, Simon Yavelberg, Gangadhar Sheelavant, Kadthala R. Narendrnath
  • Patent number: 10403521
    Abstract: A substrate heater for a substrate processing chamber which includes a substrate support for a substrate processing chamber which includes a body having a top plate with a substrate receiving surface, and a movable heater disposed in the body, the heater being movable relative to the top plate.
    Type: Grant
    Filed: February 4, 2014
    Date of Patent: September 3, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Gangadhar Sheelavant, Cariappa Achappa Baduvamanda
  • Patent number: 10401678
    Abstract: Embodiments of the present invention provide systems, apparatus, and methods for a shielding and reflective optical polarizer. The polarizer includes a fine wire array of optically reflective and electrically conductive lines; and a coarse grid of optically reflective and electrically conductive lines. The fine wire array and the coarse grid are electrically coupled each other and to a grounding terminal. Numerous additional aspects are disclosed.
    Type: Grant
    Filed: August 14, 2015
    Date of Patent: September 3, 2019
    Assignee: Applied Materials, Inc.
    Inventor: Kevin L. Cunningham