Patents Assigned to Applied Materials
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Patent number: 7285503Abstract: A method of forming a cap layer over a dielectric layer on a substrate including forming a plasma from a process gas including oxygen and tetraethoxysilane, and depositing the cap layer on the dielectric layer, where the cap layer comprises a thickness of about 600 ? or less, and a compressive stress of about 200 MPa or more. Also, a method of forming a cap layer over a dielectric layer on a substrate including forming a process gas by flowing together about 200 mgm to about 8000 mgm of tetraethoxysilane, about 2000 to about 20000 sccm of oxygen (O2), and about 2000 sccm to about 20000 sccm of carrier gas, generating a plasma from the process gas, where one or more RF generators supply about 50 watts to about 100 watts of low frequency RF power to the plasma, and about 100 watts to about 600 watts of high frequency RF power to the plasma, and depositing the cap layer on the dielectric layer.Type: GrantFiled: June 21, 2004Date of Patent: October 23, 2007Assignee: Applied Materials, Inc.Inventors: Vu Ngoc Tran Nguyen, Bok Hoen Kim, Kang Sub Yim
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Patent number: 7286239Abstract: A method for optical evaluation of a sample includes scanning a beam of coherent radiation over the sample, whereby the radiation is scattered from the sample, while directing a portion of the scanning beam toward a diffraction grating so that the portion of the beam is scanned over the grating, whereby a frequency-shifted reference beam is diffracted from the grating. The scattered radiation and the frequency-shifted reference beam are combined at a detector to generate an optical heterodyne signal.Type: GrantFiled: December 1, 2004Date of Patent: October 23, 2007Assignee: Applied Materials, Israel, Ltd.Inventor: Haim Feldman
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Patent number: 7286948Abstract: Methods for determining characteristics of a plasma are provided. In one embodiment, a method for determining characteristics of a plasma includes obtaining metrics of current and voltage information for first and second waveforms coupled to a plasma at different frequencies, determining at least one characteristic of the plasma using the metrics obtained from each different frequency waveform. In another embodiment, the method includes providing a plasma impedance model of a plasma as a function of frequency, and determining at least one characteristic of a plasma using model. In yet another embodiment, the method includes providing a plasma impedance model of a plasma as a function of frequency, measuring current and voltage for waveforms coupled to the plasma and having at least two different frequencies, and determining ion mass of a plasma from model and the measured current and voltage of the waveforms.Type: GrantFiled: June 16, 2006Date of Patent: October 23, 2007Assignee: Applied Materials, Inc.Inventors: Steven C. Shannon, Daniel J. Hoffman, Jeremiah T. P. Pender, Tarreg Mawari
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Patent number: 7285036Abstract: Embodiments of a pad assembly for processing a substrate are provided. The pad assembly includes a processing layer having a working surface adapted to process a substrate, a lower layer coupled to and disposed below the processing layer, and an electrode having an upper surface disposed above the lower layer and below the working surface of the processing layer. The upper surface of the electrode is at least partially exposed to the working surface by a plurality of apertures to provide an electrolyte pathway between the upper surface of the electrode and the working surface of the pad assembly.Type: GrantFiled: November 21, 2006Date of Patent: October 23, 2007Assignee: Applied Materials, Inc.Inventors: Shou-Sung Chang, Stan D. Tsai, Donald J. K. Olgado, Liang-Yuh Chen, Alain Duboust, Ralph M. Wadensweiler
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Patent number: 7285779Abstract: A multi beam inspection method and system. The inspection system includes: (i) a beam array generator adapted to generate an array of beams characterized by a beam array axis; and (ii) at least one mechanism adapted to position the object under the array of beams such that at least two beams that are positioned along a beam array axis scan substantially simultaneously at least two regions of interest of the object, wherein the first axis is oriented in relation to the beam array axis.Type: GrantFiled: March 9, 2005Date of Patent: October 23, 2007Assignee: Applied Materials Israel, Ltd.Inventors: Alon Litman, Benzion Sender
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Patent number: 7286697Abstract: A method for optical inspection and an apparatus for optical inspection of a surface of a substrate, the apparatus includes (i) An optical head comprising a two-dimensional matrix of photodetectors, which is positioned opposite the substrate so as to capture a sequence of area images of respective areas of the surface, (ii) A rotation device, which is coupled to rotate the substrate about a rotation axis, (iii) A translation device, coupled to impart motion to at least one of the optical head and the rotation device so that the optical head is translated radially relative to the substrate while the rotation device rotates the substrate, whereby the area images in the sequence are arrayed in a spiral pattern with respect to the surface, and (iv) An image processor, which is coupled to receive and process the area images so as to determine a characteristic of the surface.Type: GrantFiled: October 18, 2002Date of Patent: October 23, 2007Assignee: Applied Materials, Israel, Ltd.Inventor: Avishay Guetta
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Publication number: 20070243652Abstract: Methods are provided of fabricating compound nitride semiconductor structures. A group-III precursor and a nitrogen precursor are flowed into a processing chamber to deposit a first layer over a surface of a first substrate with a thermal chemical-vapor-deposition process. A second layer is deposited over a surface of a second substrate with the thermal chemical-vapor-deposition process using the first group-III precursor and the first nitrogen precursor. The first and second substrates are different outer substrates of a plurality of stacked substrates disposed within the processing chamber as a stack so that the first and second layers are deposited on opposite sides of the stack. Deposition of the first layer and deposition of the second layer are performed simultaneously.Type: ApplicationFiled: April 14, 2006Publication date: October 18, 2007Applicant: Applied Materials, Inc.Inventors: David Bour, Sandeep Nijhawan, Lori Washington, Jacob Smith, David Eaglesham
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Publication number: 20070240631Abstract: Apparatus and methods are described for fabricating a compound nitride semiconductor structure. Group-III and nitrogen precursors are flowed into a first processing chamber to deposit a first layer over a substrate with a thermal chemical-vapor-deposition process. The substrate is transferred from the first processing chamber to a second processing chamber. Group-III and nitrogen precursors are flowed into the second processing chamber to deposit a second layer over the first layer with a thermal chemical-vapor-deposition process. The first and second group-III precursors have different group-III elements.Type: ApplicationFiled: April 14, 2006Publication date: October 18, 2007Applicant: Applied Materials, Inc.Inventors: Sandeep Nijhawan, David Bour, Lori Washington, Jacob Smith, Ronald Stevens, David Eaglesham
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Publication number: 20070241351Abstract: A compound nitride semiconductor substrate includes a substrate having a first side and a second side. A first layer overlies the first side of the substrate and a second layer overlies the second side of the substrate. The first layer includes a first group-III element and nitrogen. The second layer includes a second group-III element and nitrogen.Type: ApplicationFiled: April 14, 2006Publication date: October 18, 2007Applicant: Applied Materials, Inc.Inventors: Sandeep Nijhawan, David Eaglesham, Lori Washington, David Bour, Jacob Smith
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Publication number: 20070243693Abstract: A process is provided for depositing an silicon oxide film on a substrate disposed in a process chamber. A process gas that includes a halogen source, a fluent gas, a silicon source, and an oxidizing gas reactant is flowed into the process chamber. A plasma having an ion density of at least 1011 ions/cm3 is formed from the process gas. The silicon oxide film is deposited over the substrate with a halogen concentration less than 1.0%. The silicon oxide film is deposited with the plasma using a process that has simultaneous deposition and sputtering components. The flow rate of the halogen source to the process chamber to the flow rate of the silicon source to the process chamber is substantially between 0.5 and 3.0.Type: ApplicationFiled: October 27, 2006Publication date: October 18, 2007Applicant: Applied Materials, Inc.Inventors: Srinivas D. Nemani, Young S. Lee, Ellie Y. Yieh, Anchuan Wang, Jason Thomas Bloking, Lung-Tien Han
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Publication number: 20070240977Abstract: The present invention concerns a device and a method for coating substrates by means of sputtering a coating material in the form of a target, wherein the target is cooled during sputtering by means of a cooling medium fed at the target or past the region of the target or through the target, and the cooling medium has a feed temperature of less than 20° C.Type: ApplicationFiled: February 20, 2007Publication date: October 18, 2007Applicant: Applied Materials GmbH & Co. KGInventors: Joerg Krempel-Hesse, Anke Hellmich, Gerd Orgeich, Thomas Hegemann
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Publication number: 20070243702Abstract: Methods are provided of fabricating a nitride semiconductor structure. A group-III precursor and a nitrogen precursor are flowed into a processing chamber to deposit a first layer over one side of the substrate with a thermal chemical-vapor-deposition process. A second layer is similarly deposited over an opposite side of the substrate using the group-III precursor and the nitrogen precursor. The substrate is cooled after depositing the first and second layers without substantially deforming a shape of the substrate.Type: ApplicationFiled: April 14, 2006Publication date: October 18, 2007Applicant: Applied MaterialsInventors: Sandeep Nijhawan, David Eaglesham, Lori Washington, David Bour, Jacob Smith
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Patent number: 7282427Abstract: An implanter provides two-dimensional scanning of a substrate relative to an implant beam so that the beam draws a raster of scan lines on the substrate. The beam current is measured at turnaround points off the substrate and the current value is used to control the subsequent fast scan speed so as to compensate for the effect of any variation in beam current on dose uniformity in the slow scan direction. The scanning may produce a raster of non-intersecting uniformly spaced parallel scan lines and the spacing between the lines is selected to ensure appropriate dose uniformity.Type: GrantFiled: May 4, 2006Date of Patent: October 16, 2007Assignee: Applied Materials, Inc.Inventors: Adrian Murrell, Bernard Harrison, Peter Ivor Tudor Edwards, Peter Kindersley, Craig Lowrie, Peter Michael Banks, Takao Sakase, Marvin Farley, Shu Satoh, Geoffrey Ryding
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Patent number: 7282097Abstract: Embodiments of the invention generally provide a slit valve door seal. In one embodiment, a slit valve door seal includes a ring-shaped base having a center axis and at least one finger extending from the base. The finger is oriented substantially parallel to the center axis, wherein the base and the finger define a single, one-piece seal member. The seal is particularly suitable for using in sealing substrate access passages formed in load lock chambers.Type: GrantFiled: June 14, 2004Date of Patent: October 16, 2007Assignee: Applied Materials, Inc.Inventors: Yoshiaki Tanase, William Norman Sterling, Paul Andrew Haworth
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Publication number: 20070238399Abstract: A chemical-mechanical polishing apparatus including a table top, a transfer station mounted on the table top, a plurality of polishing stations mounted on the table top, a plurality of washing stations, and a plurality of carrier heads supported by a support member rotatable about an axis. Each washing station is located between a first polishing station and either a second polishing station or the transfer station, and the transfer station and the plurality of polishing stations are arranged at approximately equal angular intervals about the axis.Type: ApplicationFiled: June 7, 2007Publication date: October 11, 2007Applicant: Applied Materials, Inc.Inventors: Robert Tolles, Norm Shendon, Sasson Somekh, Ilya Perlov, Eugene Gantvarg, Harry Lee
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Patent number: 7279049Abstract: In one embodiment, the invention is a guard ring for reducing particle entrapment along a moveable shaft of a substrate support. In one embodiment, the guard ring comprises a substantially annular guard ring positioned within a step formed in a sleeve that circumscribes the shaft. The guard ring is positioned to substantially seal a gap separating the shaft from the sleeve, so that the amount of particles and foreign matter that travel within or become trapped in the gap is substantially reduced. In another embodiment, a guard ring comprises a base portion having an inner perimeter and an outer perimeter, a first flange coupled to the inner perimeter, a second flange coupled to the outer perimeter, and a continuous channel separating the first flange from the second flange. The first flange is adapted to function as a spring that accommodates displacement of the shaft.Type: GrantFiled: February 5, 2004Date of Patent: October 9, 2007Assignee: Applied Materials, Inc.Inventors: Andrzej Kaszuba, Sophia M. Velastegui, Visweswaren Sivaramakrishnan, Pyongwon Yim, Mario David Silvetti, Tom K. Cho, Indrajit Lahiri, Surinder S. Bedi
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Patent number: 7278911Abstract: Embodiments of a polishing article for polishing a substrate are provided. In one embodiment, the polishing article includes a ring-shaped upper layer having a polishing surface, and a conductive layer coupled to the upper layer and forming a replaceable assembly therewith.Type: GrantFiled: August 30, 2005Date of Patent: October 9, 2007Assignee: Applied Materials, Inc.Inventors: Paul D. Butterfield, Liang-Yuh Chen, Yonqi Hu, Antoine P. Manens, Rashid Mavliev, Stan D. Tsai, Feng Q. Liu, Ralph Wadensweiler, Lizhong Sun, Siew S. Neo, Alain Duboust
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Patent number: 7279432Abstract: An apparatus and method for forming an integrated barrier layer on a substrate is described. The integrated barrier layer comprises at least a first refractory metal layer and a second refractory metal layer. The integrated barrier layer is formed using a dual-mode deposition process comprising a chemical vapor deposition (CVD) step and a cyclical deposition step. The dual-mode deposition process may be performed in a single process chamber.Type: GrantFiled: April 15, 2003Date of Patent: October 9, 2007Assignee: Applied Materials, Inc.Inventors: Ming Xi, Michael Yang, Hui Zhang
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Patent number: 7279689Abstract: A method for process monitoring includes receiving a sample having a first layer that is at least partially conductive and a second layer formed over the first layer, following production of contact openings in the second layer by an etch process, the contact openings including a plurality of test openings having different, respective transverse dimensions. A beam of charged particles is directed to irradiate the test openings. In response to the beam, at least one of a specimen current flowing through the first layer and a total yield of electrons emitted from a surface of the sample is measured, thus producing an etch indicator signal. The etch indicator signal is analyzed as a function of the transverse dimensions of the test openings so as to assess a characteristic of the etch process.Type: GrantFiled: July 13, 2005Date of Patent: October 9, 2007Assignee: Applied Materials, Israel, Ltd.Inventors: Alexander Kadyshevitch, Chris Talbot, Dmitry Shur, Andreas G. Hegedus
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Patent number: 7279721Abstract: A thermal processing apparatus and method in which a first laser source, for example, a CO2 emitting at 10.6 ?m is focused onto a silicon wafer as a line beam and a second laser source, for example, a GaAs laser bar emitting at 808 nm is focused onto the wafer as a larger beam surrounding the line beam. The two beams are scanned in synchronism in the direction of the narrow dimension of the line beam to create a narrow heating pulse from the line beam when activated by the larger beam. The energy of GaAs radiation is greater than the silicon bandgap energy and creates free carriers. The energy of the CO2 radiation is less than the silicon bandgap energy so silicon is otherwise transparent to it, but the long wavelength radiation is absorbed by the free carriers.Type: GrantFiled: April 13, 2005Date of Patent: October 9, 2007Assignee: Applied Materials, Inc.Inventors: Dean Jennings, Haifan Liang, Mark Yam, Vijay Parihar, Abhilash Mayur, Aaron Hunter, Bruce Adams, Joseph Michael Ranish