Abstract: Disclosed is an overload protection device to be placed between a robot and a tool to be used by the robot to prevent damage when the tool encounters an obstacle. The overload protection device comprises a housing, a cam, and a piston. The housing includes an internal cavity and an external opening to the cavity. The cam includes a head portion retained within the cavity and a neck portion extending through the opening. The neck portion and the opening include matching conical surfaces adapted to mate with one another. The piston is disposed within the cavity and tends to urge the cam toward a home position. When the tool is displaced in the x, y, z, or rotational directions during an overload condition, the cam is displaced from the home position. The piston then urges the cam to return to the home position regardless of the direction of displacement. A single sensor is provided to detect an overload condition.

Abstract: A lid handling system employs a lid alignment assembly for aligning lids randomly placed on a rotating input disc, a lid separation assembly for separating lids spinning on a pair of horizontal spin bars into a counted stack, a vacuum pickup assembly for picking up a counted stack of lids, a pick and place assembly for transporting and placing stacks of lids into trays having upwardly bent side members, and a conveyor for conveying filled trays toward a carton.

Abstract: A crossbar or trip bar for spanning the poles of a multi-pole electric circuit breaker and a plurality of trip levers each having a slot formed by interior walls with a plurality of tapered ribs for compressing the outer surface of the trip bar and security the trip bar and trip levers together.

Abstract: A substrate processing apparatus having a substrate transport and substrate processing chambers. The substrate transport has a transport chamber and a transport mechanism. The transport mechanism has a rotatable drive, an arm pivotably connected to the drive to pivot in vertical directions, and a substrate holder pivotably connected to an end of the arm by an articulating wrist. The arm can vertically move the substrate holder up and down. The substrate processing chambers are stationarily connected to the transport chamber at two different vertical levels.

Abstract: A control system allows a user to access a programmable logic controller (PLC). system over a communication network such as an Internet network using a web browser. The system includes an Internet web interface between the network and the programmable logic controller. The Web interface serves Web pages from an Ethernet interface on a PLC and includes an HTTP protocol interpreter and a TCP/IP stack. The Web interface provides access to the PLC by a user at a remote location through the Internet. The interface translates the industry standard Ethernet, TCP/IP and HTTP protocols used on the Internet into data recognizable to the PLC. Using this interface, the user can retrieve all pertinent data regarding the operation of the programmable logic controller system.

Abstract: A substrate load lock comprising a frame and a substrate support movably mounted to the frame. The frame forms at least three chambers. The substrate support has at least two separate support areas. The first one of the support areas is movable between the first one of the chambers. A second one of the support areas is movable between the second chamber and a third one of the chambers.

Abstract: Size constraints imposed by riveting of the laminations of a sensing core transformer that cost constraint imposed through the use of adhesive in assembling laminations together in a sensing core along with the use of additional fasteners are eliminated through the use of two lamination assemblies, that are interference fitted at complementary surfaces to form a series of lamination assemblies to which a coil assembly may be applied. Individual laminations may be held together by stake holding structure.

Abstract: An automated device for releasing items within a confined space, particularly an automated pickup head which is used to grip egg cartons or trays and place those egg cartons or trays in stacks in a shipping container or basket. The device includes a pickup head which may be mounted on any known or conventional apparatus for moving and orienting the pickup head to grasp individual items such as, e.g., egg cartons or trays and to transfer those items to, and insert those items within, a confined space such as, e.g., a shipping container or basket. Mounted on the pickup head is an actuation device such as, e.g., two air cylinders, each having one end connected to the pickup head and another end connected to a first link. The first links are pivotally mounted on the pickup head, and are pivotally attached at one end to an upper end of a gripping finger. A biasing element biases the gripping fingers to an open position.

Abstract: A substrate heating apparatus having a chamber, a device for adding gas into the chamber and a substrate heater is provided. The substrate heater is located within the chamber and includes a first plate having a bottom surface. The bottom surface of the first plate has at least one groove. The at least one groove forms at least two thermal zones on the first plate. The substrate heater further includes a heater element and a second plate. The heater element is located between the bottom surface of the first plate and the second plate and thus enables heating of the substrate by radiation and gas conduction.

Abstract: An electrical feed through for use in a high temperature oven such as the oven in a gas chromatograph. The feed through includes printed circuit boards which are maintained in compression to prevent the boards from physically separating at the elevated temperatures used in the oven. The structure that provides the compression also does not allow any flexure, torsional or longitudinal stress on the boards. The boards include an enhanced connector pad which is made from a continuous annular copper ring which is connected to all of the conductive layers of the board.

Abstract: The present invention provides a hot air welding apparatus that provides accurate and repeatable control of the drive wheel speed. To afford very precise control of the speed and relative rotation of the drive wheels at all times during the welding process, the present invention is provided with a computer control system and two high torque stepper motors, one for each drive wheel. The computer control system allows the speed and position of the drive wheels to be regulated with a very high accuracy. The computer control system allows the drive wheel settings to be adjusted while the seam is being welded and further includes an automatic ramp capability, a repeat mode, and a test strip mode. Further, the computer control system is capable of controlling the temperature of the air used in the welding process.

Abstract: A hoist system including a roller assembly which is allowed to pivot as a suspending member is rolled up around a drum compensates for lateral forces and allows a load on the suspending member to remain centered under the roller assembly. The drum has a shaft mounted through the center with a resilient coupling between the shaft and the drum which allows transfer of rotational torque while allowing the drum to pivot. Such a coupling can be furnished by a pair of concentric rings around the shaft having pivot holes orthogonal to the shaft axis. The innermost ring is connected by a pair of pivot pins to the shaft. The outermost ring is connected to the innermost ring by another pair of pivot pins perpendicular to the pivot pins through the shaft. The outermost ring is attached to the inside of the drum.

Abstract: An electric circuit protection device comprising an interruptable current path for interrupting current flow to a load including trip means for tripping the interruptable current path upon occurrence of a load fault, the interruptable current path comprising first and second electrically conductive parts that have been joined by ultrasonic welding to establish electric conductivity between them, the first part comprising non-alloying material, the second part comprising non-ferrous material, and a brazing material that has been acted upon by the ultrasonic welding to join the parts, the brazing material being selected to comprise at least two materials, one of the two materials being elemental copper, and the elemental copper being the largest single constituent of the brazing material.

Abstract: An adjustable pallet for securing a plurality of elongated workpieces to the work-table of a machine tool. The pallet comprises a rectangular, substantially planar base having three horizontally-disposed plates attached thereto. Each of the three plates has an array of apertures therethrough arranged in a predetermined grid pattern. The grid patterns on the three plates correspond to one another. The middle of the three plates is adjustably slidable with regard to the top and bottom plates, which are fixedly attached to one another. The top and bottom plates are attached to one another with their respective apertures in registry or alignment. The pallet utilizes thumb-nut assemblies to threadedly adjust the displacement of the middle plate with regard to the top and bottom plates. The middle plate is adjustably movable to a position that allows the apertures therein to be in registry or alignment with those of the top and bottom plates.

Abstract: In an apparatus for feeding and delivering a thin web in a longitudinal direction, a web guide for precisely controlling the lateral position of the web includes an assembly formed of a platen and mating cover. The platen is provided with an upper surface having a shallow channel formed therein, the channel being sufficiently deep to receive the thickness of the web. The channel includes opposed parallel edges, either one of which may be designated a reference edge. The channel is dimensioned to be wider than the thin web or film. The platen includes a plurality of shallow grooves extending laterally across the upper surface of the platen and the bottom surface of the channel and spaced longitudinally therealong. The cover includes a generally planar bottom surface that mates with the platen to seal the top of the channel. Air is introduced into the shallow grooves at like ends thereof that are opposite the designated reference edge of the channel.

Abstract: A substrate heating apparatus having a housing forming a substrate receiving chamber and a heater located inside the chamber. The heater has a thin film flat ribbon heater element sandwiched between two glass-ceramic panels.

Abstract: A gripper assembly with an integrated heat shield. The integrated heat shield is in the form of a shell having one or more openings through which a gas may flow into and out of in order to create a cooling current flow. Two axially aligned and opposed cylinders, each having a main portion, are individually mounted to the shell and the shell substantially surrounds the main portion of each cylinder. Each cylinder has a piston and each piston has a piston rod. Each piston rod is coupled to a jaw and each jaw is supported by one or more guide rods slidably received in one or more sleeves mounted to the shell. The jaws are positioned substantially parallel to one another and operable to grasp and release objects of interest. Motion of the jaws is synchronized by a synchronization mechanism.

Abstract: Problems associated with delta motors and motor controllers being subjected to increased motor torques and overcurrent conditions as well as with time consuming troubleshooting are eliminated in a motor controller that automatically inhibits operation of the delta motor when it detects common wiring errors that occur during the installation process.

Abstract: A system for ensuring correct orientation of a threaded insert being inserted into a threaded bore of an aluminum workpiece such as an engine block. The system comprises a threaded insert supply, a feeder for transporting inserts dispensed from the insert supply, and an orient subassembly for dispensing the insert supplied from the feeder into a workpiece bore. The orient subassembly dispenses the insert into the workpiece bore in a tang-down orientation if the insert is supplied to the orient subassembly in a tang-down position. The orient subassembly reorients the insert if the insert is supplied to the orient subassembly in a tang-up position before the insert is dispensed into the workpiece bore.

Abstract: A method for graphically displaying a menu for selection and viewing of the load related parameters of a load connected to an AC load control device, comprising the steps of: (a) monitoring the load related parameters of the load connected to the AC load control device using a voltage shifter coupled to a sensor to bias the voltage above a ground potential by a predetermined voltage to produce a full-wave biased voltage signal; (b) displaying on a graphical display device a menu of a plurality of indicia representing the monitored load related parameters; (c) scrolling through each indicia on said menu; and (d) selecting an item from said menu thereby causing the load related parameters relating to the said indicia to appear on said graphical display device as a signal representation.