Patents Assigned to Bayer MaterialScience LLC
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Patent number: 7060750Abstract: An adhesive, sealant or coating composition that includes: a) 20 to 80% by weight, based on the weight of a), b), and c) of a polyether urethane containing two or more reactive silane groups and one or more polyether segments, b) 20 to 80% by weight, based on the weight of a), b), and c) of a polyether urethane containing one reactive silane group and one or more polyether segments, and c) 1 to 60% by weight, based on the weight of a), b), and c) of a pigment having a BET surface area of from 15 to 100 m2/g and an oil absorption of from 40 to 110 cc/100 g; where the sum of a), b), and c) does not exceed 100% by weight. The composition can be used to bond and/or coat substrates.Type: GrantFiled: April 28, 2004Date of Patent: June 13, 2006Assignee: Bayer MaterialScience LLCInventors: Craig E. Jansen, Kurt C. Frisch, Richard R. Roesler, Dinesh Pethiyagoda, Kevan E. Hudson
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Patent number: 7057000Abstract: The present invention relates to two-component coating compositions containing a) a polyisocyanate component, b) an isocyanate-reactive component that contains less than 3% by weight, based on the weight of component b), of an aromatic polyamine and c) 0.1 to 1.8 wt. %, based on the weight of components a) and b), of a compound containing at least one epoxy group and at least one alkoxysilane group. The present invention also relates to substrates coated with these coating compositions, in particular metal substrates.Type: GrantFiled: August 13, 2002Date of Patent: June 6, 2006Assignee: Bayer Materialscience LLCInventors: Richard R. Roesler, P. Richard Hergenrother
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Polyurethane elastomers having improved physical properties and a process for the production thereof
Patent number: 7045650Abstract: A polyol composition having a number average molecular weight of from about 1,000 to about 3,000 Daltons is made up of (1) at least 60% by weight of a low monol polyoxypropylene polyol having a number average molecular weight of from about 2,000 to 12,000 Da and a degree of unsaturation less than or equal to 0.02 meq/g and (2) no more than 40% by weight of a polyol having a number average molecular weight of from about 400 to about 1,000 Da and a polydispersity index greater than 1.1. This polyol composition is reacted with a diisocyanate, a polyisocyanate, an isocyanate-terminated prepolymer or an isocyanate-terminated quasi-prepolymer to produce polyurethane elastomers having good physical and mechanical properties. Any of the known processes for producing polyurethane elastomers, including one-shot processes, may be used to produce elastomers in accordance with the present invention.Type: GrantFiled: September 2, 2004Date of Patent: May 16, 2006Assignee: Bayer Materialscience LLCInventors: Bruce D. Lawrey, Kurt C. Frisch, Nigel Barksby -
Patent number: 7045573Abstract: Isocyanate-functional polyurethane prepolymers and aqueous dispersions therefrom which are useful for the production of flat materials having excellent resistance to alcoholic solvents are described. The prepolymers are prepared by reacting: A) an isocyanate selected from the group consisting of i) an aliphatic and/or a cycloaliphatic isocyanate, ii) a mixture of an aromatic isocyanate and an aliphatic and/or a cycloaliphatic isocyanate, B) a di- or polyhydroxy compound having a number average molecular weight of from 700 to about 16,000, and C) optionally, a dihydroxy and/or polyhydroxyl compound having a number average molecular weight of less than 700, with the provisos that a) at least one of components A), B or C) has a functionality of more than 2 and b) if both component A) and component B) are difunctional, component C) cannot be a trihydroxy component of the formula: R—(OH)3 ?where R is a saturated straight chain or branched chain aliphatic group of from 2 to 8 carbon atoms.Type: GrantFiled: October 2, 2003Date of Patent: May 16, 2006Assignees: Bayer MaterialScience LLC, Bayer MaterialScience AGInventors: Eduard Mayer, Thomas Muenzmay, Yuliya Berezkin, Poli C. Yu, Richard R. Roesler, Mary A. Crisci
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Patent number: 7045090Abstract: The present invention is directed to a method of preparing an article of manufacture. The method includes bringing at least a portion of a heated thermoplastic sheet into contact with at least a portion of the first surface of a support having a plurality of perforations. A vacuum is formed on the second surface of the support, and portions the heated thermoplastic sheet are drawn through the perforations of the support and to the second surface side of the support. Thermoplastic attachment heads are formed on the second surface side of the support, from the thermoplastic material of the sheet that is drawn through the perforations. The thermoplastic sheet and the support are fixedly attached one to the other by means of the edges of the perforations being embedded in the thermoplastic material of the sheet drawn therethrough, and the thermoplastic attachment heads. Also disclosed are articles of manufacture, such as interior and exterior automotive body panels and components.Type: GrantFiled: June 6, 2003Date of Patent: May 16, 2006Assignee: Bayer MaterialScience LLCInventors: Norman J. Brozenick, Olaf Zoellner
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Patent number: 7041858Abstract: The present invention is directed to a process for the isothermal nitration of aromatic organic compounds, wherein an aromatic organic compound is brought into contact and reacted with a mixture of sulfuric acid and nitric acid. The mixture of sulfuric acid and nitric acid, and the aromatic organic compound are brought into contact with each other through a mixing nozzle which comprises a substantially cylindrical tubular reactor and an annular gap which surrounds the tubular reactor. The aromatic organic compound flows through the tubular reactor, and the mixture of sulfuric acid and nitric acid flows through the annular gap, and they are mixed together upon emerging from the tubular reactor and the annular gap, wherein the ratio of the average rates of flow of the aromatic organic compound in the tubular reactor, and of the mixture of sulphuric acid and nitric acid in the annular gap ranges from 0.5:1 to 10:1.Type: GrantFiled: February 9, 2005Date of Patent: May 9, 2006Assignees: Bayer MaterialScience LLC, Bayer MaterialScience AGInventors: Juergen Muennig, Bernd Pennemann, Dietmar Wastian, Volker Michele, Jesse Caravaggio, John F. Gisch, Jr.
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Patent number: 7041732Abstract: A compatible blend of polycarbonate resin with a vinyl (co)polymer blending partner is disclosed. The preparation of inventive blend comprise reactive blending of polycarbonate, a vinyl (co)polymer and a novel compatibilizer in the presence of a transesterification catalyst and under conditions of time and temperature designed to promote transesterification. The compatibilizer is the polymerized reaction product of at least one vinyl monomer that contains no hydroxy groups and a hydroxyl containing monomer conforming to (I) where R denotes H or C1–C4 alkyl, R1 denotes H, Cl, Br, C1–C4 alkyl, cyclohexyl, or C1–C4 alkoxy, a is 0 or 1, b is 0 or 1, c is 0 or 1, n is an integer of 0 to 4 and X is an OH group. The compatible blends of the invention are characterized by their improved properties.Type: GrantFiled: December 8, 2003Date of Patent: May 9, 2006Assignee: Bayer MaterialScience LLCInventors: Daniel H. Bolton, Pierre Moulinie, David M. Derikart, Nicanor Kohncke
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Patent number: 7041708Abstract: Ultraviolet (UV)-curable polyurethane compositions are provided which are made by reacting an isocyanate with an ultraviolet (UV)-curable polyol that is made by co-polymerizing an alkylene oxide, an unsaturated carboxylic acid or anhydride and a hydroxy functional compound and which has an ultra-low level of unsaturation. The inventive ultraviolet (UV)-curable polyurethane compositions may find use in or as coatings, adhesives, sealants, elastomers and the like.Type: GrantFiled: October 29, 2004Date of Patent: May 9, 2006Assignee: Bayer MaterialScience LLCInventors: Bi Le-Khac, Karl W. Haider, Ramesh Subramanian, Charles A. Gambino, James Edward Kassner
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Patent number: 7030274Abstract: The present invention relates to an improved process for the production of carbodiimide modified organic isocyanate, preferably a polymethylene polyphenylisocyanate, and most preferably diphenylmethane diisocyanate. This process includes (1) neutralizing acidic impurities in an organic isocyanate, (2) partially carbodiimidizing isocyanate groups of the neutralized organic isocyanate, and (3) terminating the carbodiimidization reaction.Type: GrantFiled: June 17, 2004Date of Patent: April 18, 2006Assignee: Bayer MaterialScience LLCInventors: James William Rosthauser, James Thomas Garrett, Jeffrey S. Bolton
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Patent number: 7026031Abstract: The present invention relates to an improved process for the production of artificial turf, and the improved artificial turf. In accordance with this process, fibers are treated via corona discharge, tufted into a primary backing to form a greige good, and a precoat is applied to the back surface the greige good. Suitable fibers are polyolefins, and suitable precoats are reactive polyurethane mixtures. The fibers may be treated by corona discharge either before they are tufted into the primary backing to form the greige good or after the are tufted into the primary backing. Artifical turfs of the present invention comprise a greige good having fibers tufted into a primary backing, with the fibers being treated by corona discharge either before or after being tufted into the primary backing, and a precoat which is attached by its face surface to the back surface of the greige good.Type: GrantFiled: December 5, 2002Date of Patent: April 11, 2006Assignee: Bayer MaterialScience LLCInventors: Ulrich B. Holeschovsky, Jeffrey L. Robbins, Harry Stefanou
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Publication number: 20060052568Abstract: A process for preparing a moisture-curable, polyether urethane containing terminal cyclic urea/reactive silane groups by reacting at an NCO:OH equivalent ratio of 1.5:1 to 2.5:1 a) a hydroxyl component containing i) a polyether containing two hydroxyl groups and one or more polyether segments, wherein the polyether segments have a number average molecular weight of at least 3000 and a degree of unsaturation of less than 0.04 milliequivalents/g, and ii) a polyether containing one hydroxyl group and one or more polyether segments having a number average molecular weight of 1000 to 15,000, with b) an isocyanate component containing i) a compound containing two isocyanate groups, and ii) a compound containing one isocyanate group, and subsequently reacting this reaction product at an equivalent ratio of isocyanate groups to isocyanate-reactive groups of 0.8:1 to 1.Type: ApplicationFiled: December 5, 2003Publication date: March 9, 2006Applicant: Bayer MaterialScience LLCInventors: Richard Roesler, Derek Crawford
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Patent number: 7005552Abstract: The present invention relates to processes for preparing ethylene oxide (EO)-capped polyols in which removal of catalyst residues or salts formed by the neutralization of the basic catalyst is not required prior to discharging the polyol from the reactor because neutralization occurs during or after the starter charge of a subsequent batch. The inventive processes allow for the preparation of DMC-catalyzed intermediates and their base-catalyzed EO caps within the same reactor. Polyols produced by the processes of the invention have a high content of primary hydroxyl groups and may be useful for producing polyurethane foams, elastomers, sealants, coatings, adhesives and the like.Type: GrantFiled: November 3, 2003Date of Patent: February 28, 2006Assignee: Bayer Materialscience LLCInventor: Bryan D. Kaushiva
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Patent number: 7001634Abstract: The present invention relates to a process for suppressing the foaming of an aqueous system which involves combining water and at least one defoamer composition which has a hydroxyl equivalent molecular weight of at least 4000 Da and a cloud point less than or equal to 30° C. in 1% aqueous solution. The high hydroxyl equivalent molecular weight defoamers of the present invention exhibit excellent defoaming properties at a low cloud point. Additionally, defoamers of the present invention exhibit defoaming properties which are better than those of defoamers having the same cloud point which are based on polyoxyalkylene copolymers prepared in the presence of potassium hydroxide. The superior defoaming properties of the defoamers of the present invention are particularly useful in the manufacture or processing of food items.Type: GrantFiled: November 7, 2002Date of Patent: February 21, 2006Assignee: Bayer Materialscience LLCInventor: Edward P. Browne
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Patent number: 6998459Abstract: The present invention relates to a polyether urethane containing one reactive silane group and one or more polyether segments having a number average molecular weight of 1000 to 15,000, wherein the reactive silane groups are incorporated by the reaction of an isocyanate group with a compound corresponding to the formula wherein X represents identical or different organic groups which are inert to isocyanate groups below 100° C., provided that at least two of these groups are alkoxy or acyloxy groups, Y represents a linear or branched alkylene group containing 1 to 8 carbon atoms and R1 represents an organic group which is inert to isocyanate groups at a temperature of 100° C. or less.Type: GrantFiled: October 22, 2003Date of Patent: February 14, 2006Assignee: Bayer MaterialScience LLCInventors: Richard R. Roesler, Derek L. Crawford, Kurt C. Frisch, Dinesh Pethiyagoda, Karsten Danielmeier
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Patent number: 6995212Abstract: A flame-retardant thermoplastic molding composition is disclosed. The composition contains aromatic polycarbonate resin and sufficient amounts of poly(tetrafluoroethylene) and sulfo-modified polyester, that are effective to impart to the composition flame resistance that in accordance with UL-94 standard is rated V-0 at 1/16? thick specimens.Type: GrantFiled: August 8, 2003Date of Patent: February 7, 2006Assignee: Bayer MaterialScience LLCInventors: James Y. J. Chung, Winfried G. Paul
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Patent number: 6994735Abstract: A process for tinting a molded article is disclosed. The process entails applying by spraying or by flow coating a hot, dye-solution onto at least a portion of the surface of a molded article to obtain a tinted article and washing the tinted article. In addition to the dissolved dye, the dye solution that is substantially free of particulate matter contains an aqueous solution of a carrier and an optional emulsifier. The article is one molded of a thermoplastic molding composition. In an embodiment of the invention, the dye solution is prepared by filtering a hot aqueous solution through a bag filter that contains a dye to obtain a hot, dye-solution. In a further embodiment, activated carbon is used to purify the dye solution to obtain a dye-free aqueous solution.Type: GrantFiled: May 8, 2003Date of Patent: February 7, 2006Assignee: Bayer Materialscience LLCInventors: Robert A. Pyles, David M. Derikart, Rick L. Archey, Michael Nikolakopoulos
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Patent number: 6991746Abstract: The present invention relates to a new high functionality MDI. In particular, this invention relates to polymeric allophanates based on diphenylmethane diisocyanate having an NCO group content of 12 to 30%, prepolymers thereof, and processes for the production of these compositions. The prepolymers are stable liquids having NCO group contents of about 10 to about 28%.Type: GrantFiled: March 4, 2005Date of Patent: January 31, 2006Assignee: Bayer MaterialScience LLCInventors: William E. Slack, Hersel T. Kemp, II, William E. Miller
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Patent number: 6984715Abstract: The present invention relates to novel aspartates, their method of production and the use of these mono and polyaspartates as reactive components for polyisocyanates in two-component polyurethane coating compositions and for preparing polyurethane prepolymers.Type: GrantFiled: October 3, 2003Date of Patent: January 10, 2006Assignee: Bayer MaterialScience LLCInventors: Richard R. Roesler, Douglas A. Wicks, Terrell Dean Wayt, Brian Long, Karsten Danielmeier, Charles A. Gambino
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Patent number: 6974874Abstract: The invention relates to a process for reducing the monomeric aziridine content in a polyaziridine forming reaction mixture by adding to the polyaziridine forming reaction mixture an excess of a carbodiimide scavenger wherein the excess is based on the equivalent ratio of scavenger to monomeric aziridine, and to a product obtained by this process and to a coating composition containing the product obtained by the process.Type: GrantFiled: October 31, 2002Date of Patent: December 13, 2005Assignee: Bayer MaterialScience LLCInventors: Lanny D. Venham, Myron W. Shaffer, Karsten Danielmeier, Karen M. Henderson
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Patent number: 6949127Abstract: A process of dyeing a molded article is disclosed. The process entails immersing at least a portion of the article in a dyeing bath, retaining the portion in the bath for a period of time sufficient to allow an amount of dye to diffuse into the article, and removing said article from the bath. The molded article comprises a polymeric resin such as (co)polyester, (co)polycarbonates, acrylonitrile-butadiene-styrene, polyamide, polyurethane, polyalkyl(meth)-acrylate, allyldiglycol carbonate and styrene copolymers. The dyeing bath contains in addition to dye, water, a plasticizing agent and a leveling agent.Type: GrantFiled: March 9, 2004Date of Patent: September 27, 2005Assignee: Bayer MaterialScience LLCInventors: Robert A. Pyles, Rick L. Archey