Patents Assigned to Bayer MaterialScience LLC
  • Patent number: 7750058
    Abstract: The present invention is directed to a process for preparing water-blown rigid polyurethane foams having at least an 80% closed-cell content which involves reacting a) at least one polyol mixture which is composed of (i) at least one polymer polyol; (ii) at least one polyol having a hydroxyl value within the range of from about 200 to about 800; and (iii) optionally, at least one polyol having a hydroxyl value within the range of from about 25 to about 115; with b) at least one polymeric isocyanate and/or a prepolymer thereof; in the presence of c) optionally, at least one catalyst; d) water; and e) optionally, at least one additive or auxiliary agent. The present invention is also directed to the closed-cell water blown rigid polyurethane foams produced by the process of the present invention. The invention is further directed to a polyurethane-foam forming mixture which is used to produce the water-blown rigid polyurethane foams of the present invention.
    Type: Grant
    Filed: September 30, 2008
    Date of Patent: July 6, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Karl W. Haider, Neil H. Nodelman, John P. Forsythe, Brian R. Suddaby
  • Patent number: 7750072
    Abstract: The present invention provides compositions such as a polymer grout, a molded plastic part, a void-filling plastic material, a concrete-anchoring material and a polymeric casting made from a thermosetting polymer chosen from vulcanized rubbers, polyoxybenzylmethylen-glycolanhydride (“Bakelite”), novolac resins, resole phenolic resins, duroplast, bismaleimide resins, polyimide resins, melamine, acrylic resins, polyester resins, cyanate ester resins, phenolic triazine resins, paracyclophane resins and epoxy resins and at least one phase change material (“PCM”). The compositions of the present invention have a lowered exotherm compared to compositions made from the same thermosetting polymer without the addition of a phase change material. Also provided are improved processes for producing the inventive compositions.
    Type: Grant
    Filed: November 27, 2006
    Date of Patent: July 6, 2010
    Assignees: Bayer MaterialScience LLC, de neef Construction Chemicals, Inc.
    Inventors: James A. Thompson-Colon, Brian Iske
  • Publication number: 20100124652
    Abstract: Microcellular polyurethane flexible foams having densities no greater than 0.3 g/cc which are suitable for use as lightweight shoe sole components are produced with carbon dioxide in an amount such that the polyurethane-forming mixture has a free rise density of from about 0.03 to about 0.3 g/cc. At least a portion of that carbon dioxide is dissolved as a gas into one or both of the reaction components. The amount of dissolved carbon dioxide must be such that the froth density of the isocyanate and/or isocyanate-reactive component(s) in which the carbon dioxide is dissolved will be from about 0.1 to about 0.8 g/cc. Additional carbon dioxide may be formed by the reaction of water and isocyanate during the polyurethane-forming reaction but the total amount of CO2 present should be controlled to ensure that the polyurethane-forming mixture has a free rise density of from about 0.03 to 0.3 g/cc.
    Type: Application
    Filed: January 19, 2010
    Publication date: May 20, 2010
    Applicant: Bayer MaterialScience LLC
    Inventors: Usama E. Younes, David M. Baily, Charles R. Carpenter
  • Patent number: 7718730
    Abstract: A two-component adhesive, sealant, or coating composition containing (i) a first component containing a portion of an alkoxysilane-functional urethane and water; and (ii) a second component containing the remaining portion of the alkoxysilane-functional urethane and a catalyst. The alkoxysilane-functional urethane includes the reaction product of (a) the reaction product of a hydroxy functional compound and a polyisocyanate, that contains isocyanate groups; with (b) an amine functional aspartate. The composition is used in a method of bonding a first substrate to a second substrate. The method includes (a) combining component i) and component ii) to form a mixture, applying a coating of the mixture to at least one surface of the first substrate or the second substrate, and contacting a surface of the first substrate with a surface of the second substrate. The method is used make an assembly.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: May 18, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Richard R. Roesler, Kurt C. Frisch, Craig E. Jansen, Dinesh Pethiyagoda, Kevan E. Hudson
  • Patent number: 7705087
    Abstract: The present invention relates to polyurethane/ureas wherein the polyurethane/ureas contain 0.5 to 6% by weight, based on the weight of the polyurethane/ureas, of alkoxysilane groups (calculated as Si, MW 28), which have been incorporated by the reaction of isocyanate groups with a dihydroxy compound containing urea and alkoxysilane groups, and wherein the polyurethane/ureas optionally contain hydrophilic groups and are optionally dispersed in an aqueous medium. The present invention also relates to a process for preparing these polyurethane/urea and to their use for preparing coatings.
    Type: Grant
    Filed: May 18, 2005
    Date of Patent: April 27, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Richard R. Roesler, Lyubov K. Gindin
  • Patent number: 7678840
    Abstract: This invention relates to reactive systems for the production of cavity filling polyurethane foams for NVH (noise vibration and harshness) application areas in which the system exhibits reduced isocyanate emissions. These foams comprises a polyisocyanate comprising a polymethylene poly(phenylisocyanate).
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: March 16, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Jack W. Jenny, David A. Radovich
  • Patent number: 7670501
    Abstract: Microcellular polyurethane flexible foams having densities no greater than 0.3 g/cc which are suitable for use as lightweight shoe sole components are produced with carbon dioxide in an amount such that the polyurethane-forming mixture has a free rise density of from about 0.03 to about 0.3 g/cc. At least a portion of that carbon dioxide is dissolved as a gas into one or both of the reaction components. The amount of dissolved carbon dioxide must be such that the froth density of the isocyanate and/or isocyanate-reactive component(s) in which the carbon dioxide is dissolved will be from about 0.1 to about 0.8 g/cc. Additional carbon dioxide may be formed by the reaction of water and isocyanate during the polyurethane-forming reaction but the total amount of CO2 present should be controlled to ensure that the polyurethane-forming mixture has a free rise density of from about 0.03 to 0.3 g/cc.
    Type: Grant
    Filed: May 27, 2005
    Date of Patent: March 2, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Usama E. Younes, David M. Baily, Charles R. Carpenter
  • Patent number: 7666971
    Abstract: This invention relates to novel liquid, storage-stable, amide-modified diphenylmethane diisocyanates and to a process for the production of these liquid, storage-stable diphenylmethane diisocyanates.
    Type: Grant
    Filed: November 14, 2006
    Date of Patent: February 23, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Rick L. Adkins, William E. Slack
  • Publication number: 20100041831
    Abstract: The present invention relates to a thermoplastic molding composition containing an aromatic polycarbonate, a polylactic acid and an impact modifying amount of a non-functionalized ethylene/(meth)acrylate copolymer. The inventive composition is characterized by its higher impact resistance, flexural and tensile properties than those of corresponding compositions where the copolymer is functionalized.
    Type: Application
    Filed: August 15, 2008
    Publication date: February 18, 2010
    Applicant: BAYER MATERIALSCIENCE LLC
    Inventors: JAMES Y.J. CHUNG, James P. Mason
  • Patent number: 7632911
    Abstract: This invention relates to novel liquid, storage-stable diisocyanates and to a process for the preparation of these liquid, storage-stable diisocyanates. These comprise diphenylmethane diisocyanate and at least one compound which contains both an amide group and a hydroxyl group and which corresponds to one of two specified formulas.
    Type: Grant
    Filed: November 14, 2006
    Date of Patent: December 15, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: Rick L. Adkins, William E. Slack, Hersel Kemp, II, Lewis S. Newman
  • Publication number: 20090292036
    Abstract: This invention relates to stable liquid, trimer and allophanate-modified isocyanates, a process for the production of these isocyanates, foams prepared from these isocyanates and a process for the production of these foams.
    Type: Application
    Filed: July 27, 2009
    Publication date: November 26, 2009
    Applicant: Bayer MaterialScience LLC
    Inventors: James Garrett, Richard R. Roesler, Jan L. Clatty, Rick V. Starcher, John R. Sebroski, Jason W. Miller, Micheal A. Blaskiewicz, Michael A. Masciantonio, Michael T. Wellman
  • Patent number: 7619014
    Abstract: A rigid polyurethane foam having lose density without an increased k-factor can be produced by adding small amounts of butyl alcohol to a polyurethane composition containing an isocyanate, at least one polyol, a catalyst and a gaseous blowing agent.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: November 17, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: Steven L. Schilling, Edward E. Ball
  • Patent number: 7601761
    Abstract: The present invention provides a rigid polyurethane foam made from the reaction product, at an isocyanate index of from about 90 to about 400, of a polyisocyanate, and a polyol component containing about 20 to about 80 wt. %, based on the weight of the polyol component, of a double metal cyanide (DMC)-catalyzed polyether polyol having a number average molecular weight of greater than about 1000 Daltons (Da), about 80 to about 20 wt. %, based on the weight of the polyol component, of a sucrose-based polyol having a functionality of from about 2.5 to about 6 and a molecular weight of from about 350 to less than about 1,000, and about 0 to about 40 wt. %, based on the weight of the polyol component, of a low molecular weight organic compound having a number average molecular weight of less than about 600 Da, in the presence of water, polyvinylchloride (PVC) particles having a diameter of from about 0.
    Type: Grant
    Filed: February 26, 2007
    Date of Patent: October 13, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: Jan L. Clatty, Timothy R. Whelan, Susanne Whelan, legal representative, Michael T. Wellman, John W. Liddle, Marie W. Urick
  • Patent number: 7601762
    Abstract: The present invention provides a rigid polyurethane foam comprising the reaction product, at an isocyanate index of from about 90 to about 400, of a polyisocyanate and a polyol component comprising, about 20 wt. % to about 80 wt. %, based on the weight of the polyol component, of a double metal cyanide (DMC)-catalyzed polyether polyol having a number average molecular weight of greater than about 1,000 Daltons (Da), about 80 wt. % to about 20 wt. %, based on the weight of the polyol component, of a sucrose-based polyol having a functionality of from about 2.5 to about 6 and a number average molecular weight of from about 350 Da to less than about 1,000 Da, and about 0 wt. % to about 40 wt. %, based on the weight of the polyol component, of a low molecular weight organic compound having a number average molecular weight of less than about 600 Da in the presence of water, polyvinylchloride (PVC) particles having a diameter of from about 0.
    Type: Grant
    Filed: July 27, 2007
    Date of Patent: October 13, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: Jan L. Clatty, Michael T. Wellman, Michael A. Masciantonio
  • Patent number: 7585681
    Abstract: A method and apparatus for determining binder distribution on a sample in which a selected sample is contacted with a transfer medium in a manner such that at least 15% of any fluorescing binder present on the surface of the sample will be transferred to the transfer medium, a digital image of the transfer medium is generated and analyzed for binder distribution.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: September 8, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: Robert N. Hunt, Theodore S. Frick
  • Patent number: 7560515
    Abstract: A thermoplastic alloy of a melt processible crosslinked olefin thermoplastic elastomer dispersed in a PVC matrix. Improved compatibility of the alloyed components may be achieved through the use of a chlorinated olefin thermoplastic elastomer. The thermoplastic alloy is characterized by lessened mechanical deterioration from heat aging, and improved performance under low temperature conditions.
    Type: Grant
    Filed: March 30, 2006
    Date of Patent: July 14, 2009
    Assignee: Bayer MaterialScience LLC
    Inventor: William J. Tansey
  • Patent number: 7555917
    Abstract: High boiling contaminants such as chloro-aromatic compounds are removed from a gas by compressing the gas containing the contaminant, cooling the compressed gas to reduce the temperature of the gas to at least 20° C. above the outlet temperature of a second cooling stage but above the freezing point of the highest melting compound in the first cooling stage, further cooling the gas in a second cooling stage to at least ?20° C., returning cooled gas from the second cooling stage to the first cooling stage, and recovering condensate streams which contain the contaminant compound from the first and second cooling stages. An apparatus suitable for carrying out this process is also disclosed. The process of the present invention is particularly useful for removing chloro-aromatic compounds from anhydrous hydrogen chloride gas.
    Type: Grant
    Filed: February 26, 2004
    Date of Patent: July 7, 2009
    Assignees: Bayer MaterialScience LLC, Bayer MaterialScience AG
    Inventors: Bill L. Brady, Jr., Guenther Weymans, Berthold Keggenhoff, Friedhelm Steffens
  • Patent number: 7553963
    Abstract: This invention relates to storage-stable, liquid, partially trimerized and allophanized polyisocyanates having an NCO group content of 15 to 41% by weight, and comprising 5 to 85% by weight of toluene diisocyanate, 5 to 85% by weight of a polyisocyanate of the diphenyl-methane series and an organic compound or mixture thereof. The present invention also relates to a process for the preparation of the storage-stable, liquid, partially trimerized and allophanized polyisocyanates; to storage-stable, liquid urethane prepolymers of these partially trimerized and allophanized polyisocyanates; and to a process for the production of these storage-stable, liquid, urethane prepolymers.
    Type: Grant
    Filed: October 29, 2003
    Date of Patent: June 30, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: William E. Slack, Hersel T. Kemp, II
  • Patent number: 7547801
    Abstract: Isocyanates are produced by reacting an organic amine with phosgene in process which includes at least three stages. The first stage is carried out in a dynamic mixer. The second stage is carried out in at least one reactor. The third stage is carried out in at least one material separating apparatus. The pressure in the reactor of the second stage must be greater than or equal to the pressure in the dynamic mixer. The pressure in the third stage material separating apparatus must be lower than the pressure in the second stage reactor.
    Type: Grant
    Filed: June 26, 2006
    Date of Patent: June 16, 2009
    Assignees: Bayer MaterialScience LLC, Bayer MaterialScience AG
    Inventors: Fritz Pohl, Ricardo Serra, Matthias Ehlers, Jeffrey S. Bolton, Gary B. Solak, Kirk J. Bourgeois, Gregory L. McCullough, Amber R. Hicks, Richard G. Hillman, James E. Sager, Xiaoyan Wang, Spotswood Miller, Ralf Ochel, Sara DeLucia
  • Patent number: 7541418
    Abstract: A transparent antimicrobial thermoplastic molding composition is disclosed. The composition contains aromatic polycarbonate resin and 0.01 to 3.8 of an antimicrobial compound conforming to formula (I) AgaM1bM22(PO4)3??(I) wherein M1 is at least one ion selected from the group consisting of alkali metal ion, alkaline earth metal ion, ammonium ion and hydrogen ion, M2 a tetravalent metal selected from the group consisting of Ti, Zr and Sn, and where a and b are positive numbers where a+mb=1 where m is a valence of M1, the percent being relative to the weight of the polycarbonate. The composition is suitable for molding articles having good appearance and surface qualities.
    Type: Grant
    Filed: December 27, 2005
    Date of Patent: June 2, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: Michael A. Gerace, James P. Mason, John J. Charles