Patents Assigned to Bayer MaterialScience LLC
  • Publication number: 20110045219
    Abstract: The present invention relates to an aqueous polyurethane coating composition comprising: 1) 1 to 99 wt. % of the reaction product of: a) a polyol component, which is soluble or dispersible in water and is the reaction product of a polyisocyanate component containing 50 to 100 wt. % of an aliphatic diisocyanate, a polyol component containing one or more polyether polyols and having an OH number of 25 to 350 mg KOH/g solids and an isocyanate-reactive component containing at least one group capable of salt formation; and b) polyisocyanate component, which is soluble or dispersible in water, has blocked isocyanate groups and is the reaction product of one or more polyisocyanates having an isocyanurate group content of 2 to 30 wt. %, a reversible, monofunctional blocking agent for isocyanate groups, a nonionic hydrophilic component and a stabilizing component which has 1 to 2 hydrazide groups and a molecular weight of 70 to 300; and 2) 1 to 99 wt.
    Type: Application
    Filed: August 18, 2009
    Publication date: February 24, 2011
    Applicant: Bayer MaterialScience LLC
    Inventors: Raymond Stewart, Scott A. Grace, Dennis Postupack, Louis Mattos, JR., Ramesh Subramanian, Abdullah Ekin, Sterling L. Steward, Christopher R. Mubarak
  • Publication number: 20100331517
    Abstract: The present invention relates to a polyether carbonate polyol made by copolymerizing a starter molecule with carbon dioxide, at a pressure ranging from about 10 psia to about 2,000 psia, and an alkylene oxide, at a temperature ranging from about 50° C. to about 190° C. and in the presence of from about 0.001 Wt. % to about 0.2 wt. % of a substantially non-crystalline double metal cyanide (DMC) catalyst, wherein the polyol has an incorporated carbon dioxide content of from about 1 wt. % to about 40 wt. %, wherein the ratio of cyclic carbonate by-product to total carbonate is less than about 0.3 and wherein the weight percentages are based on the weight of the polyol. The inventive polyether carbonate polyols may find use in producing polyurethane foams, elastomers, coatings, sealants and adhesives with improved properties.
    Type: Application
    Filed: September 13, 2010
    Publication date: December 30, 2010
    Applicant: Bayer MaterialScience LLC
    Inventors: Karl W. Haider, Kenneth G. McDaniel, John E. Hayes, Jianzhong Shen
  • Publication number: 20100324340
    Abstract: The present invention provides a process for the polyoxyalkylation of a starter involving establishing oxyalkylation conditions in an oxyalkylation reactor in the presence of a double metal cyanide (DMC) catalyst, continuously introducing into the reactor at least one alkylene oxide and an acidified, ultra-low water content starter, in which the starter contains greater than about 100 ppm and less than or equal to about 500 ppm water, based on the weight of the starter, and recovering an oxyalkylated low molecular weight starter polyether product. The inventive process allows the production of short chain polyether polyols which have hydroxyl numbers of from greater than 250 up to about 500, from hygroscopic initiators, such as glycerin, without DMC catalyst deactivation.
    Type: Application
    Filed: June 23, 2009
    Publication date: December 23, 2010
    Applicant: Bayer MaterialScience LLC
    Inventors: Jose F. Pazos, Edward P. Browne, Anthony Loveday
  • Patent number: 7834082
    Abstract: A method of making a polyether-polydialkylsiloxane block copolymer is provided. The method comprises providing a mixture comprising at least one alkylene oxide and at least one silanol-terminated polydialkylsiloxane; and polymerizing the mixture in the presence of a double metal cyanide complex catalyst, and optionally in the presence of an aprotic solvent and/or an antioxidant. A polyether-polydialkylsiloxane block copolymer having a molecular weight of 150-50,000 g/mole and having a polydispersity index of 1.0 to 1.5 made by the above method is also provided.
    Type: Grant
    Filed: January 17, 2007
    Date of Patent: November 16, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Karl W. Haider, James Y. J. Chung, Jeffrey F. Dormish, Rick V. Starcher, Irene L. Yano, Edwin R. Hortelano
  • Patent number: 7828991
    Abstract: This invention relates to novel polyether polyols which are prepared by alkoxylation of renewable resource materials, and particularly cashew nutshell liquid (CNSL), and to a process for the preparation of these novel polyether polyols. This invention also relates to flexible polyurethane foams prepared from these long chain polyether polyols, and to a process for the production of these flexible polyurethane foams.
    Type: Grant
    Filed: December 8, 2006
    Date of Patent: November 9, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Jack R. Reese, Micah N. Moore, Don S. Wardius, Stanley L. Hager
  • Publication number: 20100279101
    Abstract: The present invention relates to a composite containing a first plastic layer, a second plastic layer and a sprayable elastomeric polyurethane foam made from the reaction product of at least one isocyanate, at least one polyol and water, optionally at least one of blowing agents, surfactants, cross-linking agents, extending agents, pigments, flame retardants, catalysts and fillers, wherein the sprayable elastomeric polyurethane foam is sprayed onto one surface of the first plastic layer and expands to contact and adhere to one surface of the second plastic layer which is oriented parallel to the one surface of the first plastic layer and wherein the sprayable elastomeric polyurethane foam has a free rise density of from about 5 lb/ft3 to about 25 lb/ft3, a reactive cream time of from about 10 seconds to about 120 seconds, an elongation of from about 30% to about 300%, a molded density of from about 25 lb/ft3 to about 65 lb/ft3 and a peel strength of greater than about 2.0 lb/in2.
    Type: Application
    Filed: April 30, 2009
    Publication date: November 4, 2010
    Applicants: Bayer MaterialScience LLC, Arthur Blank & Co.
    Inventors: Ronald A. Cageao, Merle W. Lesko, Keith E. Goldstein
  • Publication number: 20100280139
    Abstract: The present invention relates to a sprayable elastomeric polyurethane foam made from the reaction product of at least one isocyanate, at least one isocyanate-reactive component and water, optionally in the presence of at least one of blowing agents, surfactants, cross-linking agents, extending agents, pigments, flame retardants, catalysts and fillers, wherein the sprayable elastomeric polyurethane foam has a free rise density of from about 5 lb/ft3 to about 25 lb/ft3, a reactive cream time of from about 10 seconds to about 120 seconds, and an elongation of from about 30% to about 300%.
    Type: Application
    Filed: April 30, 2009
    Publication date: November 4, 2010
    Applicant: Bayer MaterialScience LLC
    Inventors: Ronald A. Cageao, Merle W. Lesko
  • Publication number: 20100260941
    Abstract: The present disclosure is directed to a process for forming a reinforced ultraviolet (UV) radiation-curable composite. The composite may be formed by applying reinforcing layers and resin layers to a substrate. The resin composition may include an aliphatic urethane acrylate oligomer, a polyfunctional acrylate monomer, and a photoinitiator. The composite formed on the substrate may be exposed to UV radiation to cure the composite on the substrate. The composite may be characterized in that it is cured within 10 minutes of exposure to UV radiation and does not exhibit oxygen inhibition effects, such as, for example, surface tack. The reinforced UV-curable composite may find utility, for example, as a rapid field repair patch in aerospace applications, among others.
    Type: Application
    Filed: April 8, 2009
    Publication date: October 14, 2010
    Applicant: Bayer MaterialScience LLC
    Inventors: Alan D. Bushmire, Jan L. Clatty, Michael J. Dvorchak, Charles A. Gambino, Christine Mebane
  • Patent number: 7799868
    Abstract: A thermoplastic molding composition characterized in improved impact performance and flame resistance is disclosed. The composition contains (a) aromatic polycarbonate, (b) thermoplastic polyester and (c) halogenated acrylate containing repeat structural units conforming to wherein R1, R2, R3, R4, and R5 independently one of the others denote hydrogen an alkyl or aryl group, n is 0 to 5, m is 10 to 10000, and R denotes halogen, (d) an impact modifier, (e) a phosphorous-containing compound, and (f) fluorinated polyolefin.
    Type: Grant
    Filed: February 22, 2006
    Date of Patent: September 21, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Xiangyang Li, James P. Mason
  • Patent number: 7799848
    Abstract: A thermoplastic molding composition characterized by its flame retardance and impact strength is disclosed. The composition contains (A) linear aromatic (co)polycarbonate, (B) a graft (co)polymer having core-shell morphology, the shell containing polymerized alkyl(meth)acrylate and the core containing interpenetrated and inseparable polyorganosiloxane and poly(meth)alkyl acrylate components, (C) a phosphorous-containing flame retardant compound, (D) fluorinated polyolefin and (E) a boron compound, and optionally SAN. The composition is further characterized in that it contains no polyalkylene terephthalate.
    Type: Grant
    Filed: February 6, 2008
    Date of Patent: September 21, 2010
    Assignee: Bayer Materialscience LLC
    Inventor: Marina Rogunova
  • Publication number: 20100234647
    Abstract: The process of the present invention provides for the manufacture of lower molecular weight DMC-catalyzed polyols than is possible using non-acidified continuous addition of starter (CAOS) feeds, by adding excess acid to a starter feed stream over that required for mere neutralization of the basicity of the starter. The benefits of the invention also extend to starters which do not contain basicity. Polyether polyols made by the inventive process may be used to produce improved polyurethane products such as coatings, adhesives, sealants, elastomers, foams and the like.
    Type: Application
    Filed: May 25, 2010
    Publication date: September 16, 2010
    Applicant: Bayer MaterialScience LLC
    Inventor: Edward P. Browne
  • Publication number: 20100233431
    Abstract: The present invention relates to a cleanable, waterborne polyurethane dispersion comprising the reaction product of: A) one or more OH-functional acrylate dispersions and B) one or more CAPS-modified polyisocyanates.
    Type: Application
    Filed: February 9, 2010
    Publication date: September 16, 2010
    Applicant: Bayer MaterialScience LLC
    Inventors: Kathy J. Allen, Kurt E. Best, Jeanette J. Eastman
  • Publication number: 20100222524
    Abstract: Transparent thermoplastic polyurethanes characterized by high impact resistance, high flexural modulus, high chemical resistance and a deflection temperature under load of at least 50° C. at 264 psi are produced by blending a polyurethane reaction product with from 3 to 20 parts by weight, per 100 parts by weight of total blend, of a thermoplastic polyurethane. The polyurethane reaction product is prepared from a diphenylmethane diisocyanate and at least one chain extender at an NCO/OH ratio of from 0.95:1 to 1.10:1 in the absence of any isocyanate-reactive material having a molecular weight greater than 400.
    Type: Application
    Filed: February 27, 2009
    Publication date: September 2, 2010
    Applicant: Bayer MaterialScience LLC
    Inventors: Bruce D. Lawrey, Leslie J. Vescio
  • Publication number: 20100216903
    Abstract: An isocyanate-reactive composition containing a blowing agent that includes HFC 134a and water characterized by a vapor pressure which is lower than that of comparable compositions which do not include the stabilizing composition of the present invention. The stabilizing composition of the present invention includes an ethoxylated nonylphenol and propylene carbonate. This stabilizing composition is included in the isocyanate-reactive composition in an amount sufficient to promote the solubility of the blowing agent. The isocyanate-reactive composition may be stored at ambient conditions rather than under pressure and may be hand mixed with an isocyanate to produce a foam. The isocyanate-reactive composition containing blowing agent of the present invention may be used to produce foams having good physical properties after storage at ambient temperature and pressure for periods as long as 3 months.
    Type: Application
    Filed: February 20, 2009
    Publication date: August 26, 2010
    Applicant: Bayer MaterialScience LLC
    Inventor: Michael A. Dobransky
  • Patent number: 7776969
    Abstract: This invention relates to novel ethylenically unsaturated macromers, preformed stabilizers prepared from these novel macromers, polymer polyols prepared from either the novel ethylenically unsaturated macromers or the preformed stabilizers, and to processes for the preparation of these compositions.
    Type: Grant
    Filed: December 4, 2006
    Date of Patent: August 17, 2010
    Assignee: Bayer MaterialScience LLC
    Inventor: Rick L. Adkins
  • Patent number: 7772353
    Abstract: This invention relates to polyurethane elastomers and to a process for their production. These elastomers comprise the reaction product of a (cyclo)aliphatic isocyanate component having an NCO group content of about 20 to about 45%, with an isocyanate-reactive component comprising one or more polyether polyols which is free of amine groups, and a low molecular weight organic compound containing two hydroxyl groups and which is free of amine groups, in the presence of one or more catalysts.
    Type: Grant
    Filed: December 15, 2005
    Date of Patent: August 10, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Stephen J. Harasin, Richard R. Roesler, Rick V. Starcher, Carol L. Kinney, James T Garrett
  • Patent number: 7759452
    Abstract: A functional aspartate prepared by A) reacting an aziridine with a Michael-acceptor molecule to form an aziridinyl aspartate, and B) reacting the aziridinyl aspartate with an active hydrogen containing compound to form the functional aspartate. The functional aspartate can be used in adhesive, sealant or coating compositions that also include an isocyanate functional material. The composition can be used in a method of bonding a first substrate to a second substrate that includes applying a coating of the above-identified adhesive composition to at least one surface of the first substrate or the second substrate, and contacting a surface of the first substrate with a surface of the second substrate, where at least on of the contacting surfaces has the coating applied thereto. The composition can also be used to coat substrates.
    Type: Grant
    Filed: January 15, 2009
    Date of Patent: July 20, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Karsten Danielmeier, Douglas A. Wicks, Karen Marie Henderson, Evan Randall Minnich, John J. McLafferty, Stephanie A. Strazisar, Kurt C. Frisch, Jr.
  • Patent number: 7759447
    Abstract: The present invention is directed to polyisocyanate addition compounds which i) are substantially free from isocyanate groups and are prepared from one or more a) polyisocyanate adducts and/or b) NCO prepolymers, ii) contain urethane groups, iii) contain fluorine in an amount of 0.01 to 50% by weight, and iv) contain ethylenically unsaturated groups in an amount of 2 to 40% by weight, wherein the preceding percentages are based on the solids content of the polyisocyanate addition compounds. The fluorine is incorporated by reacting an isocyanate group with a compound containing two or more carbon atoms, one or more hydroxyl groups and one or more fluorine atoms to form urethane and optionally allophanate groups. More than 50 mole % of the groups that incorporate fluorine into the addition compounds are urethane groups. The polyisocyanate addition compounds are useful in coating compositions that are curable by free radical polymerization.
    Type: Grant
    Filed: November 17, 2005
    Date of Patent: July 20, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Carol L. Kinney, Richard R. Roesler, James T. Garrett, Aaron Lockhart
  • Patent number: 7759423
    Abstract: The present invention relates to ultra-high solids content polymer polyols which have good filterability while maintaining a reasonable viscosity, and to a process for the preparation of these ultra-high solids contents polymer polyols. These polymer polyols comprise the free-radical polymerization product of (A) a base polyol, (B) a pre-formed stabilizer, (C) at least one ethylenically unsaturated monomer, (D) at least one free-radical polymerization initiator, and (E) at least one chain transfer agent. The solids contents varies from 60% to about 85% by weight.
    Type: Grant
    Filed: August 2, 2004
    Date of Patent: July 20, 2010
    Assignee: Bayer MaterialScience LLC
    Inventor: Shriniwas S. Chauk
  • Patent number: 7754793
    Abstract: A thermoplastic molding composition that releases upon burning a limited amount of smoke is disclosed. The composition includes 95 to 60 percent aromatic (co)polycarbonate, 5 to 40 percent bromine-substituted oligocarbonate, and 0.04 to 0.2 percent alkali or alkaline-earth salt of perfluoroalkane sulfonic acid, the percents all occurrences being relative to the weight of the composition.
    Type: Grant
    Filed: August 7, 2007
    Date of Patent: July 13, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: James Y. J. Chung, Rudiger Gorny