Abstract: A thermoplastic film for airbag covers contains a cover layer and a foam layer. The cover layer is made of at least two layers, having an outer layer and an inner layer, and an elongation at tear of the inner layer of the cover layer and of the foamed layer is considerably less than the elongation at tear of the outer layer of the cover layer.

Abstract: A thermoplastic film for the interior paneling of motor vehicles has a top layer with a structured surface layer and a foamed layer on the underside and with indentations or material weak points introduced on the reverse side. The top layer has a residual thickness of at least 35% in the region of the indentations and the foamed layer has a thickness between 15 and 50% of the density of the compact top layer.

Abstract: A method for producing three-dimensionally structured surfaces of objects, the object surface being created as a reproduction of a three-dimensionally structured original surface with the aid of a machining tool. Accordingly, the topology of the original surface is first determined, a measured depth value being assigned to each surface or grid element, creating a depth map of the original surface. The depth values are evaluated in terms of their influence on the reflective properties of the surface elements and the reflective properties are stored in the form of parameters. The depth values are then modified in accordance with the reflective values and are used as topological data for the electronic control of a machining tool.

Abstract: A method allows analyzing and describing the reflective properties of a three-dimensionally structured original surface. The topology of the original surface is determined and the topological data are stored in the form of a depth map in a first data record and evaluated with respect to the influence of the data on the reflective properties. Each surface element is assigned a reflective value in accordance with the evaluation and the value is stored in a second data record and made available to other machining or inspection systems. There, the reflection values of the second data record are divided into classes and the depth values of the first data record, assigned to the classified reflection values, are varied in accordance with the classification. Finally, the changed depth values are employed as parameters for electronically controlling a tool in order to machine the artificially produced surface.

Abstract: A single-layer or multi-layer plastic skin is formed into a covering for coated objects, such as trim parts of a motor vehicle. Regions in the plastic skin include switching, sensor, or transmission functionality.

Abstract: Multicolored film composites are produced by laminating a support film with at least two different-colored top films. The surface of the top films or of the film composite is provided with a surface structure. The support film is a film of thermoplastic foam material, and the top films are laminated on in temporal succession and in overlapping relationship onto the support film.

Abstract: A method for producing plastic moldings with a distinct grain/three-dimensional surface structure by grain-imparting negative thermoforming. The plastic molding is subjected to a preheating, and the molding is then pressed into/onto a negative mold that is formed with the negative of the three-dimensional surface structure to be applied. Those portions of the plastic molding that face away from the grain side are subjected to electron beam crosslinking before or during the preheating and the grain-imparting negative thermoforming.

Abstract: In a method for producing three-dimensionally structured surfaces of objects as a reproduction of an original surface, the topology of the original surface is determined, and the data are used for controlling a machining tool. The determined topology and a random topology of a reproduction surface are brought closer to one another via a series of proximity comparisons until all items of height information of the reproduction surface are successively replaced by items of height information from the original surface, and that once an established similarity between the topologies of the reproduction surface and the original surface is obtained, the items of height information of the reproduction surface are provided for controlling the machine tool serving to machine the surface of the object.

Abstract: A composite structure is disclosed. The structure includes one or several polyurethane layers, a support layer, in particular a textile support layer, as well as an optional adhesive layer placed between these layers. The composite structure is characterized in that at least one of the polyurethane layers contains a polyurethane having the formula (I) wherein O—R1—O— is the radical of a polyole with primary and/or secondary hydroxyl functional end groups, R1 and R2 independently represent an organic radical which includes aliphatic, cyclo-aliphatic, aromatic and/or heterocyclic groups, and n is an integer number between 1 and 50,000. Also disclosed is a method of manufacturing the composite structure and its use as imitation leather.

Abstract: The invention relates to a foil or molded body based on a transparent and high frequency weldable polymer mixture containing a) (I) a copolymer of ethylene with about 8 to 60% by weight of comonomers, selected from vinyl esters of saturated C2–C8 carboxylic acids saturated C1–C12 alkylacrylates and methacrylates, optionally with carbon monoxide as termonomer, and/or (II) ethylene homopolymer, ethylene copolymer, propylene homopolymer and/or propylene copolymer with about 8 to 60% by weight of grafted units of unsaturated carboxylic acids, dicarboxylic acids, their esters and/or anhydrides or (III) a mixture of two or more of the above mentioned compounds, independently of their allocation to groups, whereby the polymers or their mixture have a melt index MFI (190° C.; 2.16 kg) of about 0.2 to 15.0 g/10 min and b) a copolymer of ethylene with about 10 to 30% by weight of C3–C12–?-olefin with a melt index MFI (190° C., 2.16 kg) of about 0.2 to 15.

Abstract: The invention relates to a pressure and vacuum deformable, grained bonding foil for linings of motor vehicle interiors with at least one support layer, a single or multi-layer bed of polyurethane, and also, if applicable, an adhesion facilitator layer, arranged in between, a primary layer and also additional conventional layers, whereby the layer of polyurethane has a Shore D Hardness of less than 50, specifically less than approximately 48. Subject of the invention is also a method for the manufacture of the bonding foil as well as its utilization for lining the interiors of motor vehicles. Said bonding foil demonstrates excellent manipulation properties and presents outstanding physical/mechanical properties, such as excellent breaking elongation, grain stability, scratch resistance, high resistance to wear and tear, high UV-resistance, excellent solvent resistance as well as very high thermal aging resistance.

Abstract: Method for producing an embossing roller from silicone rubber for the continuous embossing of the surface of a thermoplastic film, with the embossing surface having a negative form of a surface structure to be embossed. An auxiliary roller is provided which is plastic, at least in the region of its circumferential surface. A laser beam is directed onto the circumferential surface and controlled for defining a real imaginary pattern in such a way that a surface structure of the pattern is created as a positive form on the surface. A layer of silicone rubber provided on the surface produces an embossing matrix which is pulled off the surface, turned inside out, and adhered to a surface of an embossing roller, with the negatively structured embossing surface facing outward. Thus, multiple embossing matrices can be created after a one-time structuring of the surface of an auxiliary roller, using a casting process.

Abstract: A textured, layered mold-formed body is produced with a foil laminate in which a top foil of at most partially crosslinked polymer materials and a sub-foil containing a polymer foam material with a density between 35 and 120 grams per liter and a gel content of less than 80 percent are laminated together. The foil laminate is embossed with a texture and treated with electron beams to give the texture enough stability for a subsequent deep-drawing step in which the mold-formed body is produced.

Abstract: A method is provided for producing a molded part that is deep drawn from a thermoplastic foil. An outer surface of the thermoplastic foil is provided with a positive depth structure, under the effect of heat and pressure, by means of a stamping or embossing roller that has a negative depth structure. In at least one extent of a surface of the embossing roller, the negative depth structure of the roller is compressed in such surface regions thereof that effect a stretching of the foil during deep drawing. Subsequently, at least a portion of the foil is deep drawn.

Abstract: A composite structure is disclosed. The structure includes one or several polyurethane layers, a support layer, in particular a textile support layer, as well as an optional adhesive layer placed between these layers. The composite structure is characterized in that at least one of the polyurethane layers contains a polyurethane having the formula (I) wherein O—R1—O— is the radical of a polyole with primary and/or secondary hydroxyl functional end groups, R1 and R2 independently represent an organic radical which includes aliphatic, cyclo-aliphatic, aromatic and/or heterocyclic groups, and n is an integer number between 1 and 50,000. Also disclosed is a method of manufacturing the composite structure and its use as imitation leather.

Abstract: Described is a composite material having a flexible synthetic composite matrix, and a textile support web embedded therein. This composite material is characterized in that the composite matrix is based upon a cross-linked polyurethane, in that a textile support web is integrated into the polyurethane composite matrix, and in that a textile patterned surface is formed on at least one side of the polyurethane composite matrix. The textile support web is preferably comprised of a woven fabric or knitted fabric and is expediently arranged centrally within the polyurethane composite matrix.

Abstract: A composite structure is disclosed. The structure includes one or several polyurethane layers, a support layer, in particular a textile support layer, as well as an optional adhesive layer placed between these layers. The composite structure is characterized in that at least one of the polyurethane layers contains a polyurethane having the formula (I) wherein O—R1—O— is the radical of a polyole with primary and/or secondary hydroxyl functional end groups, R1 and R2 independently represent an organic radical which includes aliphatic, cyclo-aliphatic, aromatic and/or heterocyclic groups, and n is an integer number between 1 and 50,000. Also disclosed is a method of manufacturing the composite structure and its use as imitation leather.

Abstract: The invention concerns a high-frequency weldable and low-temperature flexible polymer mixture containing a copolymer of ethylene with a polar comonomer selected from the group of vinyl esters of saturated C2-C8 carboxylic acids, C1-C12 alkyl acrylates, and/or methacrylates, with the comonomer content being less than approximately 25% by weight, a terpolymer and/or copolymer of ethylene, propylene, and/or butylene, and a polar comonomer, with the comonomer content being less than approximately 25% by weight, and a thermoplastic polyolefin. The invention also provides a sheet or a molded piece containing the polymer mixture according to the invention and use thereof. Articles made with the polymer exhibit a high degree of low-temperature flexibility and favorable thermal stability together with sufficient high-frequency weldability and favorable welding seam strength.

Abstract: A method is provided for producing a molded part that is deep drawn from a thermoplastic foil. An outer surface of the thermoplastic foil is provided with a positive depth structure, under the effect of heat and pressure, by means of a stamping or embossing roller that has a negative depth structure. In at least one extent of a surface of the embossing roller, the negative depth structure of the roller is compressed in such surface regions thereof that effect a stretching of the foil during deep drawing. Subsequently, at least a portion of the foil is deep drawn.

Abstract: The invention concerns a high-frequency weldable and low-temperature flexible polymer mixture containing a copolymer of ethylene with a polar comonomer selected from the group of vinyl esters of saturated C2-C8 carboxylic acids, C1-C12 alkyl acrylates, and/or methacrylates, with the comonomer content being less than approximately 25% by weight, a terpolymer and/or copolymer of ethylene, propylene, and/or butylene, and a polar comonomer, with the comonomer content being less than approximately 25% by weight, and a thermoplastic polyolefin. The invention also provides a sheet or a molded piece containing the polymer mixture according to the invention and use thereof. Articles made with the polymer exhibit a high degree of low-temperature flexibility and favorable thermal stability together with sufficient high-frequency weldability and favorable welding seam strength.