Patents Assigned to BorgWarner
-
Publication number: 20240146094Abstract: A method may include receiving a discharge request to perform discharge of a capacitor of an electric vehicle; closing a first switch a first circuit provided in parallel with a second circuit of the electric vehicle; determining a voltage drop of the capacitor, based on closing the first switch; and closing a second switch of the second circuit to perform the discharge of the capacitor, based on the determining the voltage drop of the capacitor indicating that a battery of the electric vehicle is disconnected from the capacitor.Type: ApplicationFiled: October 31, 2022Publication date: May 2, 2024Applicant: BorgWarner Luxembourg Automotive Systems S.A.Inventors: Walter Kiefer, Tillasthanam V. Sriram
-
Patent number: 11970958Abstract: Reducing engagement noise in a chain drive or belt drive for an internal combustion engine having a crankshaft having a driving sprocket and at least one shaft having a first driven sprocket and a second driven sprocket, where the driving sprocket and at least one of the first driven sprocket and the second driven sprocket contain a pattern of pitch radii such that the radial variation of the pitch radii excite tensions at non-prevalent orders in a drive system of the internal combustion engine. The non-prevalent engine cycle orders excited by each of the driving sprocket, the first driven sprocket and the second driven sprocket are different.Type: GrantFiled: December 12, 2022Date of Patent: April 30, 2024Assignee: BORGWARNER INC.Inventor: Kevin B Todd
-
Patent number: 11973444Abstract: A method of calibrating an electrical machine to determine an angular offset between a motor sensor indicated position and an actual rotor position, including the steps of: supplying electrical current to stator windings; identifying a quadrant of a rotor where a rotor pole is located; approximating a line between a torque value measured at a lower angular boundary of the identified quadrant and a torque value measured at an upper angular boundary of the identified quadrant; and determining an angular offset by locating an angular position where torque exerted by the rotor is zero.Type: GrantFiled: July 27, 2022Date of Patent: April 30, 2024Assignee: BORGWARNER INC.Inventors: Siddharth Ballal, Arslan Qaiser, Brandon P. Davis
-
Patent number: 11965586Abstract: An electromechanical actuator (100) is provided. The actuator comprises an electrical motor (110) controlling a ball ramp mechanism. The ball ramp mechanism is configured to allow for mutual rotation of a first and second rotational member (120, 30) up to a first torque of the electrical motor (110), and to allow for axial separation of the first and second rotational members (120, 130) at a second torque of the electrical motor (110).Type: GrantFiled: January 25, 2019Date of Patent: April 23, 2024Assignee: BORGWARNER SWEDEN ABInventors: Bo Lundstrom, Lars Severinsson
-
Patent number: 11965439Abstract: An electrically-controlled camshaft phaser with a gearbox assembly, including a sun gear having outwardly-facing gear teeth; at least one planet gear, having outwardly-facing gear teeth, that moves radially relative to an axis of sun gear rotation; at least one pin that carries the planet gear; and a deformable outer ring, carried by the sun gear, that engages the planet gear and moves the planet gear radially toward a ring gear.Type: GrantFiled: October 14, 2022Date of Patent: April 23, 2024Assignee: BORGWARNER INC.Inventor: Douglas Perry
-
Patent number: 11965470Abstract: In accordance with one aspect of the present disclosure, a turbocharger includes a compressor having a compressor wheel, a turbine provided within a housing, and an exhaust gas recirculation (EGR) flow path. The EGR flow path includes a first fluid connection in the housing and located in proximity to the turbine, a second fluid connection located in proximity to a trailing edge of the compressor wheel, an EGR control valve disposed between the first fluid connection and the second fluid connection, the EGR control valve configured to selectively operate the turbocharger in a low-heat mode having an EGR up to 50% and an operational mode having an EGR rate typically less than 35%.Type: GrantFiled: June 28, 2022Date of Patent: April 23, 2024Assignee: BorgWarner Inc.Inventors: Joseph Powell McHenry, Paul Troxler, Robert Malcolm Wallace, Michael Harris, Robert Lotz, Michael J. Burkett
-
Publication number: 20240130007Abstract: The present invention relates to a heating plate particularly suitable for devices for heating a thermal fluid. The heat generated in this device is conveyed to other locations through the thermal fluid, where the heat is given off, for example, through a heat exchanger configured as a radiator. The heating plate is characterized by an electronics-free safety solution intended to automatically cause the generation of heat to cease when temperatures above a preestablished safety temperature are reached.Type: ApplicationFiled: October 11, 2023Publication date: April 18, 2024Applicant: Borgwarner Emissions Systems Spain, S.L.U.Inventors: Miguel Folgar, Rafael Juliana, Alberto Blanco
-
Publication number: 20240128849Abstract: A system comprises: a high voltage (HV) direct current (DC) to DC converter (HVDC) including: one or more transformers; a bridge driver connected to a primary side of the one or more transformers; and one or more bridge rectifiers connected to a secondary side of the one or more transformers, the one or more bridge rectifiers including one or more bridge rectifier switches; a low voltage (LV) DC to DC converter (LVDC) connected to the HVDC; and a boost converter including: an inductor connected to the one or more bridge rectifier switches; and one or more boost configuration switches operable, in combination with the one or more bridge rectifier switches, to configure the boost converter into each of a bypass configuration and a boost configuration, to regulate a voltage at the LVDC.Type: ApplicationFiled: October 17, 2022Publication date: April 18, 2024Applicant: BorgWarner Luxembourg Automotive Systems S.A.Inventors: Venkata Jaya Sai Praneeth AMMANAMANCHI, Joseph ENGEL, Julien SCHMITT
-
Patent number: 11959385Abstract: The present invention concerns an adjustment mechanism (200) for variable adjustment of an inlet cross-section (321) of a compressor inlet (322). The adjustment mechanism comprises a plurality of rotatably mounted baffle elements (210) which are arranged in a circumferential direction (26) and are adjustable between a first position and a second position. At least one baffle element (210) of the plurality of baffle elements (210) comprises an eddy-reducing feature (220).Type: GrantFiled: October 7, 2021Date of Patent: April 16, 2024Assignee: BorgWarner Inc.Inventors: Jason Walkingshaw, Sascha Karstadt, Ahmet Coksen
-
Publication number: 20240118042Abstract: The present description relates to a flat heat exchanger of the types which use a single working fluid circulating continuously through the inside of one or a plurality of heat transmission conduits for cooling one or more electric or electronic components or the like located in a position close to or in contact with a region of the outer part of at least one heat transmission conduit.Type: ApplicationFiled: October 4, 2023Publication date: April 11, 2024Applicant: Borgwarner Emissions Systems Spain, S.L.U.Inventors: Xoán Hermida, Francisco Lozano, David Lago, Manuel Lorenzo González, Óscar Abelairas
-
Patent number: 11953393Abstract: A method of measuring torque is provided in a six phase electrical motor which includes a motor-stator including two electrically independent stator winding arrangements which each have three combined windings such that the winding arrangements are symmetrical and offset by an angle to each other and such that each combined winding of the second stator arrangement has a corresponding combined winding in the first stator arrangement and offset thereto by an angle. The method includes a) determining the current in the three combined windings of the first stator arrangement and/or the current in the three combined windings of the second stator arrangement and b) determining the torque from the currents.Type: GrantFiled: March 16, 2020Date of Patent: April 9, 2024Assignee: BorgWarner Luxembourg Automotive Systems SAInventor: Felix Mandoux
-
Patent number: 11946395Abstract: A variable cam timing phaser includes a housing disposed about an axis and having an inner housing surface defining a housing interior. The variable cam timing phaser includes a rotor moveable between an advance position and a retard position. The rotor includes a hub and a vane, with the rotor and the housing defining a chamber. The vane further defines the chamber into an advance chamber and a retard chamber. The variable cam timing phaser also includes a control valve assembly including a valve housing and a control piston. The variable cam timing phaser also includes a chamber biasing assembly disposed in one of the advance and the retard chambers and configured to bias the rotor into a predetermined position between the advance and the retard positions. The chamber biasing assembly includes a chamber piston, a chamber biasing member, and a chamber check valve.Type: GrantFiled: February 9, 2023Date of Patent: April 2, 2024Assignee: BorgWarner Inc.Inventors: Anand Barve, Timothy Wilton Kunz
-
Patent number: 11950398Abstract: A cooling system for a capacitor may include a housing for the capacitor, the housing comprising of a bottom surface, a top surface, and at least one side surface connecting the bottom surface and the top surface, the housing further including: a bottom inlet manifold and a bottom outlet manifold extending along the bottom surface; an inlet side channel extending along the side surface, the inlet side channel being in fluid communication with the bottom inlet manifold; an outlet side channel extending along the side surface, the outlet side channel being in fluid communication with the bottom outlet manifold; a top inlet manifold extending along the top surface, the top inlet manifold being in fluid communication with the inlet side channel; and a top outlet manifold extending along the top surface, the top outlet manifold being in fluid communication with the outlet side channel.Type: GrantFiled: January 20, 2022Date of Patent: April 2, 2024Assignee: BorgWarner Luxembourg Automotive Systems SAInventors: Pascal David, Mark Alan Ebenhart, Marc Cipriano
-
Patent number: 11942829Abstract: A rotor assembly used in an electric motor, includes a rotor having an inner diameter, an outer diameter, and a plurality of rotor slots; a plurality of permanent magnets received within the rotor slots; and a rotor plate having an inner diameter, an outer diameter, and an outer lip extending away from a radial face of the rotor plate toward the rotor, wherein an adhesive bonds the rotor plate to a radial face of the rotor.Type: GrantFiled: July 26, 2022Date of Patent: March 26, 2024Assignee: BORGWARNER INC.Inventors: John R. Smerczak, Jay A. Steele, Anthony J. Mattord
-
Patent number: 11940030Abstract: A torque-limiting torsion gimbal for connecting an electric motor to a camshaft phaser includes an elongated body configured to extend from an end of a motor shaft of the electric motor to an input of a planetary gear assembly of the camshaft phaser; an angular-displacement-resistant end of the elongated body configured to engage an end of the motor shaft; and a key, positioned at another end of the elongated body opposite to the angular-displacement-resistant end, and configured to be received within and engage a slot at the input of the planetary gear assembly of the camshaft phaser to transmit torque from the electric motor to the planetary gear assembly; the elongated body prevents an angular displacement of the motor shaft relative to the input of the planetary gear assembly and permits the angular displacement of the motor shaft relative to the input of the planetary gear assembly when a mechanical stop of the camshaft phaser is engaged.Type: GrantFiled: October 24, 2022Date of Patent: March 26, 2024Assignee: BORGWARNER INC.Inventor: Chad M. McCloy
-
Patent number: 11943903Abstract: A cooling system for a capacitor may include a housing for the capacitor, the housing comprising of a bottom surface, a top surface, and at least one side surface connecting the bottom surface and the top surface, the housing further including: a bottom inlet manifold and a bottom outlet manifold extending along the bottom surface; an inlet side channel extending along the side surface, the inlet side channel being in fluid communication with the bottom inlet manifold; an outlet side channel extending along the side surface, the outlet side channel being in fluid communication with the bottom outlet manifold; a top inlet manifold extending along the top surface, the top inlet manifold being in fluid communication with the inlet side channel; and a top outlet manifold extending along the top surface, the top outlet manifold being in fluid communication with the outlet side channel.Type: GrantFiled: January 20, 2022Date of Patent: March 26, 2024Assignee: BorgWarner Luxembourg Automotive Systems SAInventors: Pascal David, Mark Alan Ebenhart, Marc Cipriano
-
Patent number: 11933314Abstract: A compressor wheel for a compressor of a turbocharger has a hub and a multiplicity of blades on the hub. In intermediate spaces of the multiplicity of blades, a channel is in each case formed between a suction side and a pressure side. The channel guides fluid that flows in axially in relation to a rotation axis radially or radially-axially outward. The hub in relation to the rotation axis is contoured such that the hub has a rotationally symmetrical portion and a non-rotationally symmetrical portion. On the non-rotationally symmetrical portion, a transition between the hub and each of the blades is embodied with a radiused connection and facing the suction side has a region of modified thickness. A region formed by control rays is generated in at least one channel between the suction side and the pressure side on the hub. A method produces the compressor wheel.Type: GrantFiled: August 29, 2022Date of Patent: March 19, 2024Assignee: BorgWarner Inc.Inventors: Martin Schön, Markus Eisenbarth, Manfred Krämer
-
Patent number: 11932116Abstract: A control system configured to control a rotating electrical machine of a battery electric vehicle (BEV), having one or more microprocessors that execute a low-efficiency mode of operation for the BEV, such that the low-efficiency mode of operation includes determining a high-efficiency mode current command corresponding to operation at a determined physical rotor angular velocity of a rotor of the rotating electrical machine at a commanded torque value, and increasing current supplied to the rotating electrical machine to a level corresponding to operation at an angular velocity higher than the determined physical angular velocity of the rotor at the commanded torque value.Type: GrantFiled: September 14, 2022Date of Patent: March 19, 2024Assignee: BORGWARNER INC.Inventors: Caleb Wayne Secrest, Siddharth Ballal, Vignesh Namasivayam
-
Patent number: 11936264Abstract: An electric machine includes a housing, a rotor rotatably mounted in the housing a stator fixedly mounted to the housing. The stator includes a stator core and a plurality of stator windings supported by the stator core. The stator core surrounds the rotor. A busbar including a plurality of electrically conductive members is coupled to the stator windings and an insulating cover extends across at least a portion of the electrically conductive members. A bracket is coupled to the busbar and one of the stator core and the housing, the bracket supporting the busbar in the housing.Type: GrantFiled: December 16, 2020Date of Patent: March 19, 2024Assignee: BORGWARNER INC.Inventors: Ryan J. Jones, Mariusz J. Kalisz, Scott W. Bitzer, Tim Sailors
-
Patent number: 11927662Abstract: A method of evaluating current sensor measurements of an electric machine system includes acquiring a first current signal corresponding to a first measurement of a first phase current of a three phase electric current supply to an electric machine, and acquiring a second current signal corresponding to a second measurement of a second phase current of the three phase electric current supply. The method also includes determining a machine velocity, shifting the first current signal by a signal processing component to generate a shifted first current signal having a shifted phase, the signal processing component including a tuning parameter that is a function of the machine velocity, calculating an amplitude difference between the shifted first current signal and the second current signal, and determining a plausibility of the first measurement and the second measurement based on the difference.Type: GrantFiled: May 12, 2022Date of Patent: March 12, 2024Assignee: BORGWARNER INC.Inventors: Caleb W. Secrest, James R. Smith