Patents Assigned to BorgWarner
-
Patent number: 12012861Abstract: A cartridge for use in a pulse energy enhanced turbine of a turbocharger. At least first and second fixed separating blades (12) are provided between a nozzle ring (6) and a disk (29), the separating blades (12) maintaining separation of exhaust gas flows through a guide grid between a divided volute and a turbine wheel (11). Exhaust pulsation energy from different cylinders or cylinder groups of an engine or engine bank are kept separated up to the turbine wheel, so that the turbine wheel reacts to individual pulses of exhaust gas flow from engine exhaust ports.Type: GrantFiled: September 8, 2016Date of Patent: June 18, 2024Assignee: BorgWarner Inc.Inventors: Sascha Karstadt, Sascha Weiske, Cathrin Bergner, Marc Gugau, Ahmet Coksen, Uwe Tomm, Frank Kruse
-
Patent number: 12000432Abstract: A radial air bearing device includes a bearing plate, a spring steel sheet, and a bearing receptacle. The bearing plate includes one or more bearing plate parts with an inner main side and two wide sides. First and second retaining lugs are provided on each wide side and are bent to the outside. The spring steel sheet includes one or more spring steel sheet parts. The bearing receptacle includes a recess with an inner wall and a first groove and a second groove which extend outwards from the recess. The first groove is arranged axially offset with respect to the second groove. The bearing plate parts and the spring steel sheet parts are arranged along the inner wall so that the spring steel sheet runs between the bearing plate and the inner wall and so that the first and second retaining lugs engage in the first or second groove.Type: GrantFiled: May 13, 2022Date of Patent: June 4, 2024Assignee: BorgWarner Inc.Inventor: Sebastian Dauscher
-
Patent number: 12000315Abstract: A variable cam timing phaser of a variable cam timing system includes a housing and a rotor moveable with respect to the housing. The rotor and the housing define advance and retard chambers. The variable cam timing phaser also includes a control valve assembly. The control valve assembly includes a valve housing defining a valve housing interior, a supply port, first and second working ports, and an exhaust port. The control valve assembly also includes a piston moveable for controlling flow of the hydraulic fluid through the valve housing interior. The exhaust port is fluidly connectable with a sump through a vent path that is defined by at least one of the valve housing and the rotor. The vent path is configured to prevent air from being sucked into the variable cam timing phaser through the vent path.Type: GrantFiled: June 17, 2022Date of Patent: June 4, 2024Assignee: BorgWarner Inc.Inventors: Braman C. Wing, Keith Feldt, Adam Bruce, Chris Thomas
-
Patent number: 12004332Abstract: The present disclosure relates generally to methods and devices for the cooling (or removal of heat from) power electronics modules in automotive vehicles, wherein the cooling is done by positioning the power electronics module in a housing, directing a fluid into the housing, and impinging the fluid onto the power electronics module and/or an electrical connection in contact with the power electronics module.Type: GrantFiled: January 11, 2022Date of Patent: June 4, 2024Assignees: Alliance for Sustainable Energy, LLC, BorgWarner, Inc.Inventors: Gilberto Moreno, Sreekant Venkat Jagannath Narumanchi, Xuhui Feng, Ammar Osman, Steve Michael Myers, Brian James Kelly, Paul Philip Paret
-
Patent number: 11988255Abstract: A multiple disk clutch with a multiple disk pack and a power transmission device for transmitting an actuating force through openings in a wall of the multiple disk clutch to the multiple disk pack, wherein the power transmission device has transmission fingers that extend through the openings. The openings are at least partially arranged in a first wall section of the wall extending in the axial direction. In addition, the present invention relates to a dual clutch device having at least one such multiple disk clutch.Type: GrantFiled: April 25, 2023Date of Patent: May 21, 2024Assignee: BorgWarner Inc.Inventors: Frederik Johann Metzdorf, Andreas Klassen
-
Patent number: 11976572Abstract: High cycle fatigue (HCF) in a turbine wheel of a sector-divided dual volute turbocharger, particularly a turbocharger where the tongue-to-blade gap is as small as from 1-3% of the wheel diameter, is reduced, by locally increasing the volute cross-sectional area just upstream of the tongues. Thereby, it becomes possible to reduce the force function of the exhaust gas pressure onto the turbine wheel blades. Modifying how the pressure presents itself to the wheel reduces blade excitation and, ultimately, HCF of turbine wheels. In another aspect of the invention, the angle of the tongues are modified to direct the exhaust more directly onto the turbine wheel than conventional tongues. It is surprising that this approach not only accomplishes the desired result, but does this without significant loss of turbine stage efficiency.Type: GrantFiled: August 18, 2022Date of Patent: May 7, 2024Assignee: BorgWarner Inc.Inventors: Kai Tanaka, Tim Weiland
-
Publication number: 20240146094Abstract: A method may include receiving a discharge request to perform discharge of a capacitor of an electric vehicle; closing a first switch a first circuit provided in parallel with a second circuit of the electric vehicle; determining a voltage drop of the capacitor, based on closing the first switch; and closing a second switch of the second circuit to perform the discharge of the capacitor, based on the determining the voltage drop of the capacitor indicating that a battery of the electric vehicle is disconnected from the capacitor.Type: ApplicationFiled: October 31, 2022Publication date: May 2, 2024Applicant: BorgWarner Luxembourg Automotive Systems S.A.Inventors: Walter Kiefer, Tillasthanam V. Sriram
-
Patent number: 11965470Abstract: In accordance with one aspect of the present disclosure, a turbocharger includes a compressor having a compressor wheel, a turbine provided within a housing, and an exhaust gas recirculation (EGR) flow path. The EGR flow path includes a first fluid connection in the housing and located in proximity to the turbine, a second fluid connection located in proximity to a trailing edge of the compressor wheel, an EGR control valve disposed between the first fluid connection and the second fluid connection, the EGR control valve configured to selectively operate the turbocharger in a low-heat mode having an EGR up to 50% and an operational mode having an EGR rate typically less than 35%.Type: GrantFiled: June 28, 2022Date of Patent: April 23, 2024Assignee: BorgWarner Inc.Inventors: Joseph Powell McHenry, Paul Troxler, Robert Malcolm Wallace, Michael Harris, Robert Lotz, Michael J. Burkett
-
Publication number: 20240128849Abstract: A system comprises: a high voltage (HV) direct current (DC) to DC converter (HVDC) including: one or more transformers; a bridge driver connected to a primary side of the one or more transformers; and one or more bridge rectifiers connected to a secondary side of the one or more transformers, the one or more bridge rectifiers including one or more bridge rectifier switches; a low voltage (LV) DC to DC converter (LVDC) connected to the HVDC; and a boost converter including: an inductor connected to the one or more bridge rectifier switches; and one or more boost configuration switches operable, in combination with the one or more bridge rectifier switches, to configure the boost converter into each of a bypass configuration and a boost configuration, to regulate a voltage at the LVDC.Type: ApplicationFiled: October 17, 2022Publication date: April 18, 2024Applicant: BorgWarner Luxembourg Automotive Systems S.A.Inventors: Venkata Jaya Sai Praneeth AMMANAMANCHI, Joseph ENGEL, Julien SCHMITT
-
Publication number: 20240130007Abstract: The present invention relates to a heating plate particularly suitable for devices for heating a thermal fluid. The heat generated in this device is conveyed to other locations through the thermal fluid, where the heat is given off, for example, through a heat exchanger configured as a radiator. The heating plate is characterized by an electronics-free safety solution intended to automatically cause the generation of heat to cease when temperatures above a preestablished safety temperature are reached.Type: ApplicationFiled: October 11, 2023Publication date: April 18, 2024Applicant: Borgwarner Emissions Systems Spain, S.L.U.Inventors: Miguel Folgar, Rafael Juliana, Alberto Blanco
-
Patent number: 11959385Abstract: The present invention concerns an adjustment mechanism (200) for variable adjustment of an inlet cross-section (321) of a compressor inlet (322). The adjustment mechanism comprises a plurality of rotatably mounted baffle elements (210) which are arranged in a circumferential direction (26) and are adjustable between a first position and a second position. At least one baffle element (210) of the plurality of baffle elements (210) comprises an eddy-reducing feature (220).Type: GrantFiled: October 7, 2021Date of Patent: April 16, 2024Assignee: BorgWarner Inc.Inventors: Jason Walkingshaw, Sascha Karstadt, Ahmet Coksen
-
Publication number: 20240118042Abstract: The present description relates to a flat heat exchanger of the types which use a single working fluid circulating continuously through the inside of one or a plurality of heat transmission conduits for cooling one or more electric or electronic components or the like located in a position close to or in contact with a region of the outer part of at least one heat transmission conduit.Type: ApplicationFiled: October 4, 2023Publication date: April 11, 2024Applicant: Borgwarner Emissions Systems Spain, S.L.U.Inventors: Xoán Hermida, Francisco Lozano, David Lago, Manuel Lorenzo González, Óscar Abelairas
-
Patent number: 11953393Abstract: A method of measuring torque is provided in a six phase electrical motor which includes a motor-stator including two electrically independent stator winding arrangements which each have three combined windings such that the winding arrangements are symmetrical and offset by an angle to each other and such that each combined winding of the second stator arrangement has a corresponding combined winding in the first stator arrangement and offset thereto by an angle. The method includes a) determining the current in the three combined windings of the first stator arrangement and/or the current in the three combined windings of the second stator arrangement and b) determining the torque from the currents.Type: GrantFiled: March 16, 2020Date of Patent: April 9, 2024Assignee: BorgWarner Luxembourg Automotive Systems SAInventor: Felix Mandoux
-
Patent number: 11946395Abstract: A variable cam timing phaser includes a housing disposed about an axis and having an inner housing surface defining a housing interior. The variable cam timing phaser includes a rotor moveable between an advance position and a retard position. The rotor includes a hub and a vane, with the rotor and the housing defining a chamber. The vane further defines the chamber into an advance chamber and a retard chamber. The variable cam timing phaser also includes a control valve assembly including a valve housing and a control piston. The variable cam timing phaser also includes a chamber biasing assembly disposed in one of the advance and the retard chambers and configured to bias the rotor into a predetermined position between the advance and the retard positions. The chamber biasing assembly includes a chamber piston, a chamber biasing member, and a chamber check valve.Type: GrantFiled: February 9, 2023Date of Patent: April 2, 2024Assignee: BorgWarner Inc.Inventors: Anand Barve, Timothy Wilton Kunz
-
Patent number: 11950398Abstract: A cooling system for a capacitor may include a housing for the capacitor, the housing comprising of a bottom surface, a top surface, and at least one side surface connecting the bottom surface and the top surface, the housing further including: a bottom inlet manifold and a bottom outlet manifold extending along the bottom surface; an inlet side channel extending along the side surface, the inlet side channel being in fluid communication with the bottom inlet manifold; an outlet side channel extending along the side surface, the outlet side channel being in fluid communication with the bottom outlet manifold; a top inlet manifold extending along the top surface, the top inlet manifold being in fluid communication with the inlet side channel; and a top outlet manifold extending along the top surface, the top outlet manifold being in fluid communication with the outlet side channel.Type: GrantFiled: January 20, 2022Date of Patent: April 2, 2024Assignee: BorgWarner Luxembourg Automotive Systems SAInventors: Pascal David, Mark Alan Ebenhart, Marc Cipriano
-
Patent number: 11943903Abstract: A cooling system for a capacitor may include a housing for the capacitor, the housing comprising of a bottom surface, a top surface, and at least one side surface connecting the bottom surface and the top surface, the housing further including: a bottom inlet manifold and a bottom outlet manifold extending along the bottom surface; an inlet side channel extending along the side surface, the inlet side channel being in fluid communication with the bottom inlet manifold; an outlet side channel extending along the side surface, the outlet side channel being in fluid communication with the bottom outlet manifold; a top inlet manifold extending along the top surface, the top inlet manifold being in fluid communication with the inlet side channel; and a top outlet manifold extending along the top surface, the top outlet manifold being in fluid communication with the outlet side channel.Type: GrantFiled: January 20, 2022Date of Patent: March 26, 2024Assignee: BorgWarner Luxembourg Automotive Systems SAInventors: Pascal David, Mark Alan Ebenhart, Marc Cipriano
-
Patent number: 11933314Abstract: A compressor wheel for a compressor of a turbocharger has a hub and a multiplicity of blades on the hub. In intermediate spaces of the multiplicity of blades, a channel is in each case formed between a suction side and a pressure side. The channel guides fluid that flows in axially in relation to a rotation axis radially or radially-axially outward. The hub in relation to the rotation axis is contoured such that the hub has a rotationally symmetrical portion and a non-rotationally symmetrical portion. On the non-rotationally symmetrical portion, a transition between the hub and each of the blades is embodied with a radiused connection and facing the suction side has a region of modified thickness. A region formed by control rays is generated in at least one channel between the suction side and the pressure side on the hub. A method produces the compressor wheel.Type: GrantFiled: August 29, 2022Date of Patent: March 19, 2024Assignee: BorgWarner Inc.Inventors: Martin Schön, Markus Eisenbarth, Manfred Krämer
-
Patent number: 11920605Abstract: A rotating machine includes a shaft, a first impeller wheel, and a second impeller wheel. The rotating machine also includes a first seal assembly including a first carbon ring disposed about the shaft, with the first carbon ring having a first carbon surface. The first seal assembly also includes a first mating ring disposed about the shaft, with the first mating ring having a first mating surface facing and configured to contact the first carbon surface. The rotating machine additionally includes a second seal assembly including a second carbon ring disposed about the shaft, with the second carbon ring having a second carbon surface. The second seal assembly also includes a second mating ring disposed about the shaft, with the second mating ring having a second mating ring surface facing and configured to contact the second carbon surface.Type: GrantFiled: June 8, 2022Date of Patent: March 5, 2024Assignee: BorgWarner Inc.Inventors: Tyler Ransom Garrard, Erwin Perry Ellwood, III, Frederick Michael Huscher
-
Patent number: 11920480Abstract: A turbine (10) for a charging device (1) with a turbine housing (100) with a feed duct assembly (200), a turbine outlet duct (110) and a receptacle space (120). The feed duct assembly (200) includes a first feed duct (210) having a first fluid inlet portion (211) and a first fluid outlet portion (212), and a second feed duct (220) having a second fluid inlet portion (221) and a second fluid outlet portion (222). The first fluid outlet portion (212) extends across a first angular range (?1) about the guide installation (400). The second fluid outlet portion (222) extends across a second angular range (?2) about the guide installation (400). The first angular range (?1) is larger than the second angular range (?2). The first fluid inlet portion (211) and the second fluid inlet portion (221) are mutually spaced apart in the circumferential direction (26).Type: GrantFiled: February 9, 2023Date of Patent: March 5, 2024Assignee: BorgWarner Inc.Inventors: Patrick Werner, Oliver Haase, Tim Weiland
-
Patent number: 11920490Abstract: A charging device (10) for an internal combustion engine or a fuel cell, including a compressor (100) with a compressor housing (110) and a compressor wheel (120) arranged therein. The charging device (10) also includes a shaft (200) which is coupled to the compressor wheel (120), and a bearing housing (300) which is connected to the compressor housing and in which the shaft (200) is rotatably mounted. The bearing housing (300) includes a thrust bearing (400) for axial mounting of the shaft (200). The thrust bearing (400) has a bearing gap (410) which extends at least partially in a radial direction (24) relative to the shaft (200). The thrust bearing (400) is fluidically connected to the compressor (100) and arranged such that when the compressor (100) is in operation, a fluid stream from the compressor (100) flows at least partially in the radial direction (24) through the bearing gap (410). The thrust bearing (400) is fluidically connected to a pressure side (130) of the compressor (100).Type: GrantFiled: September 19, 2022Date of Patent: March 5, 2024Assignee: BorgWarner Inc.Inventor: Sebastian Dauscher