Patents Assigned to BorgWarner, Inc.
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Patent number: 11280228Abstract: A variable camshaft timing (VCT) assembly includes an independent VCT device that can couple with a first camshaft and change an angular position of the first camshaft relative to the angular position of a crankshaft. The independent VCT device has a stator and an output fixedly coupled with the first camshaft. The VCT assembly also includes a dependent VCT device that angularly adjusts a second camshaft in response to angular adjustment of the first camshaft. The dependent VCT device has a camshaft link coupled with the output of the independent VCT device; the camshaft link has a slot positioned radially outwardly from an axis of camshaft rotation.Type: GrantFiled: July 7, 2020Date of Patent: March 22, 2022Assignee: BORGWARNER, INC.Inventor: Chad McCloy
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Patent number: 11280218Abstract: A turbocharger includes a shaft extending between a first shaft end coupled to a turbine wheel, and a second shaft end coupled to a compressor wheel. The turbocharger also includes a bearing housing assembly including a bearing housing presenting an interior surface having a first diameter. The interior surface defines a bearing housing interior. A bushing is disposed in the bearing housing interior, extends between first and second bushing ends, is coupled to the shaft, and includes a first anti-rotation component. A retention shoulder extends away from the interior surface and radially inward proximate to one of the first and second bushing ends, and presents an inner surface having a second diameter less than the first diameter to limit axial movement of the bushing. The retention shoulder includes a second anti-rotation component engagable with the first anti-rotation component to limit rotational movement between the bushing and the bearing housing.Type: GrantFiled: March 24, 2020Date of Patent: March 22, 2022Assignee: BorgWarner Inc.Inventor: Jason Paul Moscetti
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Patent number: 11277089Abstract: Examples described herein provide a rotary system that includes a rotor having an axis of rotation, a position sensor to measure an angular position of the rotor with respect to the axis of rotation, and a processing system to perform operations. The operations include receiving an output from the position sensor, the output being a measure of an angular position of the rotor with respect to the axis of rotation. The operations further include generating, based on the output from the position sensor, an error signal, an estimated angular velocity, and an estimated position. The operations further include performing a position sensor harmonic adaptation based at least in part on the error signal, the estimated angular velocity, and the estimated position to generate adaptation coefficients. The operations further include performing a position sensor harmonic compensation based on the adaptation coefficients and the estimated position to generate a difference in position.Type: GrantFiled: July 30, 2020Date of Patent: March 15, 2022Assignee: BORGWARNER INC.Inventors: Caleb Wayne Secrest, Siddharth Ballal
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Patent number: 11274577Abstract: A variable camshaft timing (VCT) assembly for controlling the angular position of concentric camshafts includes an independent VCT device that is configured to couple with a first concentric camshaft and change an angular position of the first concentric camshaft relative to an angular position of a crankshaft; and one or more dependent VCT devices mechanically linking an output of the independent VCT device with a second concentric camshaft, wherein the dependent VCT device(s) change(s) an angular position of the second concentric camshaft relative to the angular position of the first concentric camshaft based on angular movement of the output of the independent VCT device.Type: GrantFiled: November 7, 2019Date of Patent: March 15, 2022Assignee: BORGWARNER, INC.Inventor: Daniel Brown
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Patent number: 11267349Abstract: A common transformer used with an electric vehicle that includes a transformer core configured to receive electrical windings from a plurality of electrical circuits; an alternating current (AC) synchronous rectification (SR) circuit electrically connected to the transformer core via an AC winding; a high-voltage SR DC circuit electrically connected to the transformer core via a high-voltage DC winding; and a low-voltage DC SR circuit electrically connected to the transformer core via a low-voltage DC winding.Type: GrantFiled: December 23, 2019Date of Patent: March 8, 2022Assignee: BORGWARNER, INC.Inventors: Robert Keefover, Nicola Rosano
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Patent number: 11261873Abstract: To solve the problems of compressor wheel blade flow separation causing surge type noises when an exhaust gas recirculation (EGR) duct introduces into the compressor exhaust gases to be returned to the engine, the exhaust gas is fed into an annular volume, defined between inner and outer walls or an annular transition cavity shaped as a radially expanded, axially flattened cylindrical space in the compressor inlet, so that the generally unidirectional radial flow from an EGR duct is re-directed and organized as it is turned from generally radial to generally axial, merging with the general inlet flow and presenting the compressor wheel with airflow of “circumferentially uniform” flow velocity.Type: GrantFiled: October 22, 2018Date of Patent: March 1, 2022Assignee: BorgWarner Inc.Inventors: Paul K. Anschel, David G. Grabowska, Brock Fraser
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Patent number: 11261779Abstract: A turbine arrangement for controlling a gas flow, in particular for a fuel cell (2) or for an internal combustion engine (3), and a charging device having such a turbine arrangement, is described, in which the gas flow supplied by an inlet (10) can be controlled by an adjustable slide bushing (48) covering an entry opening (43) to form a turbine wheel (38) arranged in a turbine housing (30) between a closed position and an open position, such that, in the closed position, the gas flow is throttled and, in the at least partially open position, a controllable proportion of the gas flow drives the turbine wheel (38) arranged on a shaft (22) of an electric engine (18) functioning as a generator for recuperating energy, wherein the slide bushing (48) releases a wall opening (64) in the turbine housing (30) above a predetermined value of the gas flow, such that a bypass channel emerges in order to guide gas flow past the turbine wheel (38) directly to an outlet opening (24).Type: GrantFiled: October 26, 2020Date of Patent: March 1, 2022Assignee: BorgWarner Inc.Inventor: Dietmar Metz
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Patent number: 11255255Abstract: A turbocharger includes a turbine housing and a wastegate assembly. The turbine housing has a wastegate duct defining a wastegate channel and a valve seat disposed about the wastegate channel. The wastegate assembly has a valve body engageable with the valve seat and a shaft fixed to the valve body at a connection interface for selectively engaging the valve body with the valve seat at a first plane. The connection interface has a centroid and a second plane tangential to the centroid. A second axis is normal to the second plane and is angularly tilted relative to a first axis normal to the first plane at which the valve body and the valve seat are engaged.Type: GrantFiled: April 10, 2020Date of Patent: February 22, 2022Assignee: BorgWarner Inc.Inventor: Matthew Brian Cooley
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Patent number: 11239787Abstract: A control system and method of controlling a multi-phase electric machine for controlling the flow of electrical current between a voltage source and the multi-phase electric machine or other application/load. The control system includes, between each phase of the multi-phase electric machine and the voltage source: a high side diode and a high side switch positioned in parallel between a positive terminal of the voltage source and the electric machine with the high side diode being reverse biased with regard to the positive terminal; and a low side diode and a low side switch positioned in parallel between a negative terminal of the voltage source and the electric machine with the low side diode being reverse biased with regard to the electric machine. The control system operates the high side and low side switches to provide efficient operation of the electric machine.Type: GrantFiled: September 3, 2020Date of Patent: February 1, 2022Assignee: BorgWarner Inc.Inventor: Caleb W. Secrest
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Patent number: 11236666Abstract: The invention concerns a flap arrangement 10 for a turbine 2 of an exhaust-gas turbocharger 2, in particular for a wastegate valve of the turbine, having a spindle 100 for rotatable mounting of the flap arrangement 10 in a turbine housing 3, a lever arm 200, the lever arm 200 being coupled to the spindle 100, and a flap plate 300, the flap plate 300 being coupled to the lever arm 200. The flap plate 300 has a flexible part 330 in a radially outer region of the flap plate 300, such that by applying a closing force to the flap arrangement 10 when the flap plate 300 is in contact with a flap seat 500 in the turbine housing 3, elastic and/or plastic deformation of the flexible part 330 of the flap plate 300 can be caused to compensate for thermal deformation of the turbine housing 3, exhaust deposits and/or wear.Type: GrantFiled: December 3, 2019Date of Patent: February 1, 2022Assignee: BorgWarner Inc.Inventors: Marcel Golz, Jason Robert Walkingshaw, Jens Watanpour, Anna Gilbert
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Patent number: 11239581Abstract: An electrical connector includes a blade terminal configured to establish an electrical circuit. The electrical connector also includes a receiving terminal coupled to the blade terminal. The receiving terminal includes a bridge portion, a first leg extending from the bridge portion, and a second leg extending from the bridge portion and separated from the first leg by a slot defined by the bridge portion, the first leg, and the second leg. Moreover, at least one of the first leg and the second leg include a geometric feature extending into the slot such that the slot is configured to prevent insertion of a second electrical connector into the slot.Type: GrantFiled: May 5, 2020Date of Patent: February 1, 2022Assignee: BorgWarner Inc.Inventors: Martin P. Bogen, Johannes A. Preiss
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Patent number: 11230950Abstract: An electrically-actuated variable camshaft timing (VCT) phaser is employed for use with an internal combustion engine (ICE). The electrically-actuated VCT phaser includes a gear set assembly and a fixture. The gear set assembly has an input gear and an output gear, among other possible components. The input gear receives rotational drive input from an engine crankshaft, and the output gear transmits rotational drive output to an engine camshaft. The fixture is secured in the gear set assembly. Amid installation of the electrically-actuated VCT phaser on the ICE, the fixture constrains rotational movement of the gear set assembly. After installation, the fixture can be removed from the gear set assembly.Type: GrantFiled: January 22, 2021Date of Patent: January 25, 2022Assignee: BORGWARNER, INC.Inventors: Chad McCloy, Mark Wigsten
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Patent number: 11233435Abstract: A method of forming a stator winding including forming a first conductor having a first end, a second end, and a first plurality of end turns therebetween, the plurality of end turns having at least a first winding pitch, forming a second conductor having a first end portion, a second end portion, and a second plurality of end turns therebetween, the plurality of end turns having at least the first winding pitch, bending a first section of the first conductor at a select one of the plurality of end turns, overlaying the second conductor onto a second section of the first conductor, and unbending the first section of the first conductor such that a first portion of the second conductor is below the first section of the first conductor and a second portion of the second conductor is atop the second section of the first conductor forming a first conductor pair.Type: GrantFiled: August 9, 2019Date of Patent: January 25, 2022Assignee: BORGWARNER INC.Inventors: Suk-Chun Yoon, Seyun Kim
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Patent number: 11233436Abstract: A multi-phase electric machine having plurality of windings are mounted on the stator core that define a plurality of phases wherein, for each phase, the windings include at least two parallel windings, each winding comprising a pair of continuous wires. For each pole, the parallel windings fill one or more central slots and two outer slots. Each winding fills each central slot twice the number of times that the winding fills each outer slot to thereby define a slot fill ratio of 2:1 between central slots and outer slots and wherein each wire of the wire pair forming a winding fills the slots in a ratio that differs from the slot fill ratio. Each of the parallel windings includes a phase shift end loop that shift the windings from one outer slot to the other outer slot.Type: GrantFiled: January 20, 2020Date of Patent: January 25, 2022Assignee: BorgWarner Inc.Inventors: Kirk E. Neet, Seong Taek Lee
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Patent number: 11220955Abstract: The invention relates to a compressor for inducting an internal combustion engine, comprising an electric motor (3) for driving a first compressor wheel (4), wherein, in at least one operating state, an inlet-side, first gas flow (5a) of the internal combustion engine (1) is compressed by the compressor (2), wherein the compressor (2) comprises a first compressor path (5) for the first gas flow (5a) and a second compressor path (6) for a second gas flow (6a), wherein the second gas flow (6a), in particular, in at least one operating state, opens into an exhaust gas flow (8) of the internal combustion engine (1) as a secondary air flow (6a).Type: GrantFiled: December 20, 2019Date of Patent: January 11, 2022Assignee: BorgWarner Inc.Inventors: Patric Hoecker, Cathrin Bergner, Uwe Tomm, Alexander Studnev
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Patent number: 11220908Abstract: A turbine wheel for a turbine of an exhaust gas turbocharger. The turbine wheel has a base body comprising a back wall and a plurality of turbine blades, connected to the base body, which each comprise a leading edge. The leading edges are designed to be wave shaped.Type: GrantFiled: April 19, 2017Date of Patent: January 11, 2022Assignee: BorgWarner Inc.Inventor: Marc Gugau
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Patent number: 11215242Abstract: A shifting system for a vehicle transmission includes an input member and a selectable one-way clutch rotatably coupled to the input member. The selectable one-way clutch is moveable between first, second, and third clutch positions. The shifting system also includes a disconnect coupled to the input member and moveable between first and second disconnect positions, and an output member selectively rotatable with the input member. The shifting system further includes a shifting assembly for selectively rotatably coupling the input and output members. The shifting assembly includes an input hub coupled to the input member, having a disconnectable component engageable with the disconnect, and having a clutch engagement component. Clutch plates are coupled to the clutch engagement component and are moveable between engaged and disengaged positions. A clutch plate carrier is coupled to the clutch plates and output member to transmit torque from the clutch engagement component to the output member.Type: GrantFiled: December 9, 2020Date of Patent: January 4, 2022Assignee: BorgWarner Inc.Inventors: Calahan B. Campton, R. Keith Martin
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Patent number: 11214852Abstract: Turbocharger components comprising a relatively light-weight nicked-based superalloy having an amount of ??-phase domains that is greater than 40% after aging the component at 1000° C. for 300 hours.Type: GrantFiled: February 2, 2018Date of Patent: January 4, 2022Assignee: BorgWarner Inc.Inventors: Gerald Schall, Alexandra Ziegler
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Patent number: 11208894Abstract: A turbine wheel, in particular in a charging device for use in an internal combustion engine, is specified, wherein the turbine wheel (10) comprises a plurality of blades (12) on a hub (16) that forms a rear wall (14), wherein adjacent blades (12) form an inlet surface (18) having two leading edges (20) and an outlet surface (22) having two trailing edges (24) and situated substantially axially inward, wherein a surface (26) of a blade (12) is configurable by way of an angle (T) and a length (Z0) of a plurality of curvatures (30, . . . , 38) situated next to one another between the leading edge (20) and the trailing edge (24), wherein, for each of the curvatures (30, . . . , 38), the angle (T) of the leading edge (20) initially increases or remains constant and then decreases as the length (Z0) increases so as to form a maximum (40, 40?, 40?).Type: GrantFiled: October 10, 2019Date of Patent: December 28, 2021Assignee: BorgWarner Inc.Inventor: Martin Schön
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Patent number: 11208914Abstract: The invention relates to a flap arrangement for a turbine of a turbocharger, in particular for a wastegate valve of the turbine, having a spindle for mounting the flap arrangement in a rotatable manner in a turbine housing, having a lever arm, wherein the lever arm is coupled to the spindle, and having a flap disk, wherein the flap disk is coupled to the lever arm. At least part of the lever arm is configured elastically such that applying a closing force to the flap arrangement, when the flap disk is in contact with a flap seat in the turbine housing, provides for relative movement of the flap disk in relation to the spindle, in order to compensate for thermal deformation of the turbine housing and/or wear.Type: GrantFiled: October 11, 2018Date of Patent: December 28, 2021Assignee: BorgWarner Inc.Inventor: Josef Knauf