Abstract: An electrically-actuated variable camshaft timing (VCT) device, comprising: an input configured to receive rotational force from an electric motor; an output configured to couple with a camshaft of an internal combustion engine; a planet gear having radially outwardly extending gear teeth configured to engage ring gears and a radially-inwardly-facing surface; a planet pin, supporting the planet gear, having an outer surface and an axis of rotation about which the planet gear rotates; and a spring applying force in a substantially axial direction along the axis of rotation that moves the planet gear in a radial direction.

Abstract: An electric machine includes a stator assembly and a bus bar assembly. The stator assembly includes a core with windings positioned on the core. The windings include in-slot portions, end turns, and leads. The leads extend from the in-slot portions at one of the ends of the core with ends of the leads extending axially past the end turns. The leads include a first plurality of leads positioned on a first side of the stator opposite a second plurality of leads positioned on a second side of the stator. The bus bar is substantially circular in shape and positioned radially inward from the end turns. The bus bar assembly includes three bus bars, each bus bar connecting at least one of the first plurality of leads to at least one of the second plurality of leads.

Abstract: A permanently engaged starter system for use in a vehicle includes a duel-mass flywheel. The vehicle includes crankshaft, an engine block, and a transmission. The dual-mass flywheel includes an engine side primary, a transmission side primary mass, and a secondary mass. The permanently engaged starter system also includes a one-way clutch including an outer race disposed about the axis, and an inner race disposed about the axis and disposed between the outer race and the axis. The permanently engaged starter system additionally includes a ring gear rotatably coupled to one of the inner race and the outer race of the one-way clutch, with the other of the inner race and the outer race being rotatably coupled to the transmission side primary mass of the dual-mass flywheel. The one-way clutch is nested within the dual-mass flywheel with respect to the axis.

Abstract: A bearing assembly for supporting rotation of a shaft in a turbocharger includes an inner race extending along an axis. The inner race is configured to be coupled to the shaft. The bearing assembly also includes an outer race spaced radially from the inner race and a cage disposed radially between the inner race and the outer race. The bearing assembly further includes a rolling element disposed radially between the outer race and the inner race. The rolling element is disposed within the cage for supporting rotation of the shaft. The outer race defines a lubricant passageway configured to direct lubricant toward the cage.

Abstract: The present invention relates to an adjustment mechanism (100) for variably adjusting the cross-section of a compressor inlet (22) and further relates to a corresponding compressor (20) including such an adjustment mechanism (100). The adjustment mechanism (100) comprises a plurality of rotatable orifice elements (110) and an actuation ring (120). The actuation ring (120) is mechanically coupled to the plurality of orifice elements 110 such that rotation of the actuation ring 120 causes movement of the orifice elements 110. The movement of the orifice elements (110) thereby adjusts the cross-section of a compressor inlet (22). The adjustment mechanism (100) further comprises a plurality of support members (140) which are arranged axially between the plurality of orifice elements (110) and the actuation ring (120). Additionally, the adjustment mechanism (100) comprises a spring (130), more specific a ring-shaped wave spring.

Abstract: A transfer case having, a transmission mount, an input shaft received through the transmission mount, an electric propulsion motor, a transfer case portion and a transmission portion. The transfer case portion has a transfer case portion input, a first transfer case portion output, a second transfer case portion output, and a power transfer mechanism, the first transfer case portion output being drivingly coupled to the transfer case input portion, the power transfer mechanism drivingly coupling the second transfer case portion output to the first transfer case output portion. the transmission portion has a first coupling, which is selectively operable for drivingly connecting the input shaft to the transfer case portion input, and a second coupling that is selectively operable for drivingly connecting a rotor of the electric propulsion motor to the transfer case portion input.

Abstract: A powertrain arrangement for a transverse mounted motor for an electric powered automotive passenger vehicle including opposing wheel shafts for powering two parallel mounted wheels, the shafts rotating about a first axis, the shafts having at least one end torsionally connected with a differential, an electrical rotor torsionally connected with the wheel shafts via a planetary gear train, an electrical stator surrounding the rotor, a casing supporting the rotor and the wheel shafts, the casing encompassing the stator, the casing having a floor forming a lubricant reservoir, and a baffle located in the lubricant reservoir. The baffle forming a wall with a portal allowing flow through the formed wall, and wherein an increase of fluid pressure throttles flow through the formed wall.

Abstract: The invention relates to a bearing unit for a turbocharger rotor. The bearing unit comprises a bearing housing and a bearing bush which is arranged in a central bore for radially mounting a turbocharger rotor in the bearing housing. In the region of a first axial end, the bearing bush has a radially outwardly extending projection. The projection is designed to interact with the bearing housing as an anti-rotation safeguard for the bearing bush.

Abstract: A transfer case includes a primary shaft, a secondary shaft radially offset from the primary shaft, and a torque transfer mechanism. The primary shaft includes a central channel and an inclined fluid channel. The torque transfer mechanism is configured to selectively transfer torque from the primary shaft to the secondary shaft, and includes a primary sprocket coupled to the primary shaft for transferring torque to the secondary shaft. The inclined fluid channel is associated with the primary sprocket, and includes an outlet that axially overlaps the primary sprocket.

Abstract: An electric power dissipater assembly for an electrically-actuated turbocharger that includes: a power switch configured to be electrically connected to an electric power output of an electrically-actuated turbocharger; at least one resistor that is electrically connected to the power switch such that, when the power switch is in a closed position and connected to the electric power output, the at least one resistor is electrically coupled to the electric power output so that electric power provided by the electrical power output is received at and dissipated by the at least one resistor; a controller that controls whether the power switch is in the closed position or an open position; and a substrate that is physically coupled to the at least one resistor and that includes a coolant path that is used to cool the at least one resistor when coolant is received within the coolant path.

Abstract: A turbocharger is used within a vehicle and includes an electronic actuator assembly. The electronic actuator assembly includes an actuator housing coupled to at least one of the turbine housing, the compressor housing, and the bearing housing, and an accelerometer coupled to the actuator housing. The accelerometer is adapted to detect vibration of at least one of the turbine housing, the compressor housing, the bearing housing, and the actuator housing thereby obtaining acceleration data of at least one of the turbine housing, the compressor housing, the bearing housing, and the actuator housing to determine rotational speed of the turbocharger shaft. Another embodiment includes a vibration detection assembly having an accelerometer coupled to a vehicle component and the vehicle component is one or more of a turbocharger, a valve assembly, an electronically driven compressor, and a turbocharger having an integral electric motor.

Abstract: A valve assembly includes a valve housing defining a flow passage configured to receive exhaust gas from an internal combustion engine, and defining a bore extending along a bore axis and fluidly coupled to said flow passage. The valve assembly also includes a valve body for controlling the flow of exhaust gas through the bore, and a shaft coupled to the valve body. The valve body is moveable between a closed position and an open position when the shaft rotates about the axis. The vale assembly additionally includes a first biasing member coupled to the shaft and configured to bias the shaft along the shaft axis in a first direction, and a second biasing member coupled to the shaft and configured to bias the valve body in the first direction along the shaft axis.

Abstract: A turbocharger includes a shaft, a compressor wheel, a turbine wheel, and a bearing assembly including an inner race, a first outer race spaced from the inner race, a second outer race spaced from the inner race, a first rolling element disposed between the first outer race and the inner race, and a second rolling element disposed between the second outer race and the inner race. The bearing assembly includes a first biasing member configured to bias the first outer race toward the second outer race and against the first rolling element, and preload the first rolling element with a preloading force, and a second biasing member configured to bias the second outer race toward the first outer race and against the second rolling element, and preload the second rolling element with a second preloading force. The first preloading force is different than the second preloading force.

Abstract: A cooling manifold assembly that is configured to cool power modules in a vehicle includes a planar cooling chamber with a supply inlet and a return outlet; a supply chamber in an upper portion of the planar cooling chamber that is in fluid communication with the supply inlet and configured to couple to adjacent planar cooling chambers at the supply inlet; a return chamber in a lower portion of the planar cooling chamber that is in fluid communication with the return outlet and configured to couple to adjacent planar cooling chambers at the return outlet; and an opening at a distal end of the planar cooling chamber fluidly connecting the supply chamber with the return chamber.

Abstract: An actuator assembly for a variable turbine geometry (VTG) turbocharger is disclosed. The actuator assembly may include an actuator and an actuator linkage having a first end coupled to the actuator and a second end defining a linkage joint. The actuator assembly may further include a VTG lever having a ball stud bore extending through the VTG lever. Additionally, the actuator assembly may include a ball stud including a first end partially disposed within the linkage joint and a second threaded end extending axially through the ball stud bore. Furthermore, a nut may be aligned with the ball stud bore and movably attached to the VTG lever prior to extending the ball stud through the ball stud bore, wherein the ball stud engages with the nut and fastens the ball stud to the VTG lever to operatively couple the VTG lever to the actuator linkage.

Abstract: A stack of disk springs are placed between a second piston of a dual hydraulic variable force tensioner system and a hydraulic tensioner arm to allow much higher spring rates if desired. The springs may be stacked in multiple configurations to provide different spring rates. Package space can be reduced depending on the number of springs and orientations of said springs within the tensioner arm.

Abstract: A transmission system includes an input shaft, a transmission housing, and a planetary gear system rotatably coupled to the input shaft. The planetary gear system has a first and second gear ratio. The transmission system additionally includes an output shaft, a first electric machine, a second electric machine, and a shifting assembly. The shifting assembly includes a first stationary clutch element and a second stationary clutch element. The first electric machine is configured to apply rotational torque to the planetary gear system to synchronize rotational speed of the planetary gear system when moving between the first and second gear ratios, and the second electric machine is configured to provide rotational torque to the output shaft when the first electric machine applies rotational torque to the planetary gear system to synchronize rotational speed of the planetary gear system when moving between the first and second gear ratio.

Abstract: A turbocharger includes a turbine wheel rotatable about an axis and a turbine housing disposed about the turbine wheel. The turbine housing has an inlet portion defining a turbine housing inlet and has a volute portion defining a turbine housing interior. The volute portion has a first volute wall, a second volute wall spaced from the first volute wall, and a tongue separating the turbine housing inlet and the turbine housing interior. The tongue has a first tongue portion extending from the first volute wall substantially toward the second volute wall along the axis, a second tongue portion extending from the first tongue portion substantially circumferentially about the axis, and a third tongue portion extending from the second tongue portion substantially toward the second volute wall along the axis to reduce high cycle fatigue of the turbine wheel.

Abstract: One aspect of the present disclosure relates to a power electronics device for an electrically-driven charging device for an engine, said power electronics device comprising one or more power electronics components which are designed to operate an electrically-driven charging device for an engine, first and second conductors for guiding current for the one or more power electronics components, and a choke for filtering electromagnetic interference. The choke has a magnetic core which forms a closed ring about the first and second conductors and comprises a tongue which extends, arising from the closed ring, between the first and second conductors.

Abstract: A turbocharger for an internal combustion engine, comprises a housing (2) with a compressor blade (3) on the air side, a shaft (1) driving the compressor blade (3), and at least one radially acting rotary bearing (5) for mounting the shaft (3), wherein the rotary bearing (5) is designed as a hydrodynamic sliding bearing, wherein a stationary bearing element (6) is penetrated by the shaft (1) and a first mounting is formed on one first side of the bearing element (6) and acts axially against a bearing collar (7) rotating with the shaft, wherein an oil supply (9) for supplying the mountings is designed in the bearing element (6), wherein a plurality of flow surfaces (10) with a height (h) varying in the circumferential direction is formed on one surface of the bearing element (6) facing the bearing collar (7) in the axial direction, wherein an individually dimensioned throttle element (11, 12) is designed in the oil supply (9) for each of the two mountings.