Abstract: A wastegate assembly for controlling flow of exhaust gas includes a valve element having a valve body and a valve shaft. The wastegate assembly further includes a spindle having a head defining an opening for receiving the valve shaft. The wastegate assembly further includes a washer coupled to the valve shaft and spaced from the spindle such that the spindle is disposed between the valve body and the washer. The spindle head or the washer includes a raised lip extending towards the other of the spindle head or the washer, with the other of the spindle head or the washer defining a notch configured to at least partially receive the raised lip and configured to cooperate with the raised lip to shield the biasing member from exhaust gas and high temperatures.

Abstract: The present invention relates to a disk clutch comprising a first disk set (32) which is connected rotationally fixed to a first disk carrier (18) and a second disk set (42) which is connected rotationally fixed to a second disk carrier (24), wherein the disks (34 through 40, 46 through 52) of the two disk sets (32, 42) may be brought into frictional engagement with one another via friction surfaces (54, 56), wherein recesses and/or grooves are provided in at least one or more friction surfaces (54, 56) of the disks (34 through 40; 46 through 52) of the first and/or second disk sets (32; 42). A first type of recesses and/or grooves (68) is thereby provided, which is generated by a material shaping and/or a material casting and/or a non-material removing first manufacturing method, and a second type of recesses and/or grooves (70) is provided, which is generated by a material removing second manufacturing method.

Abstract: A turbine wheel (100) for a turbocharger includes a hub (110) and blades (120). The hub includes a primary outer surface (116), a back wall surface (115), a peripheral edge (119) extending between the primary outer surface and the back wall surface, and a central axis (111). The hub has a back wall thickness measured parallel to the central axis from the primary outer surface to the back wall surface. The blades (120) extend from the primary outer surface of the hub and are integrally formed with the hub by casting. Each blade has a blade thickness measured tangential to the central axis between opposed surfaces of the blade. A maximum diameter of the peripheral edge is 60 mm or more. Over a majority of a radially outer region (117), a thickness ratio of the blade thickness to the back wall thickness varies by 25% or less. The radially outer region extends from the peripheral edge to a 25% meridional.

Abstract: A valve assembly that can be employed in a variable camshaft timing (VCT) phaser assembly. The valve assembly includes a metal sleeve and a check valve. The check valve, in an implementation, has an integral construction with the metal sleeve. The integral construction has multiple designs, one of which includes an overmolded construction of the check valve with the metal sleeve. The valve assembly can also include a valve housing which, in the implementation of the VCT phaser assembly, is a center bolt.

Abstract: A system includes a divided volute turbocharger that delivers compressed air to an internal combustion engine and receives exhaust gas from the internal combustion engine. The turbocharger includes a turbine housing, a first and second volute, and a turbine housing outlet. The system also includes turbine wheel disposed in the turbine housing and a vane ring disposed in the turbine housing between the turbine wheel and the volutes. The vane ring includes a plurality of vanes having an asymmetric vane pattern disposed on a vane ring surface of an annular disk that receives the turbine wheel therewithin to direct and control the flow of exhaust from the volutes into the turbine wheel with generally equal flow while significantly reducing HCF forcing function.

Abstract: A solenoid-actuated valve includes a solenoid portion extending along a longitudinal axis. The solenoid portion includes a solenoid housing defining a solenoid interior, a coil, and an armature, with the armature being moveable along the longitudinal axis in response to energization of the coil. The solenoid-actuated valve also includes a valve portion coupled to the solenoid portion. The valve portion includes a valve member moveable by the armature. The solenoid-actuated valve further includes a valve filter disposed in the solenoid interior and/or coupled to the solenoid housing and configured to separate the solenoid interior from a hydraulic circuit when the valve portion is coupled to a valve housing for allowing fluid to flow into and out of the solenoid interior upon actuation of the armature.

Abstract: An electric machine including a housing, and a stator mounted to the housing. The stator includes a plurality of laminations, a first end turn and a second end turn. A rotor shaft extends through the housing. A hybrid rotor module is coupled to the rotor shaft. The hybrid rotor module includes a clutch basket having a rotor carrier. The clutch basket houses one or more clutch assemblies. A rotor is mounted to the rotor carrier, and one or more openings are formed in the rotor carrier. The one or more openings direct coolant onto at least one of the stator, the first end turn, and the second end turn.

Abstract: A turbocharger includes a shaft, a compressor wheel, a turbine wheel, and a bearing assembly. The bearing assembly includes an inner race coupled to the shaft, and first and second outer races spaced radially from the inner race. The bearing assembly also includes a first rolling element disposed between the first outer race and the inner race, and a second rolling element disposed between the second outer race and the inner race. The bearing assembly further includes a first biasing member coupled to the first outer race and configured to bias the first outer race toward the second outer race and against the first rolling element to preload the first rolling element, and a second biasing member coupled to the second outer race and configured to bias the second outer race toward the first outer race and against the second rolling element to preload the second rolling element.

Abstract: A hydraulic tensioner for an internal combustion engine for tensioning a span of a chain or a belt has a piston with an internal reservoir connected to a high pressure chamber through a check valve assembly. The check valve assembly has a disk seat formed by an internal bulge within the piston; a check valve retainer within the piston, and a moveable disk that is received between the disk seat formed by the internal bulge and the check valve retainer and is moveable between a first position and a second position, and a check valve spring that is received between the check valve disk and the check valve retainer.

Abstract: A check valve for controlling the flow of a fluid into a variable camshaft timing phaser.

Abstract: The present invention relates to a triple clutch device (2) for arrangement in a drivetrain of a motor vehicle having a double clutch device comprising a first disk clutch (40) for selective torque transmission between a first input-side disk carrier (52) and a first output-side disk carrier (54) and a second disk clutch (42) for selective torque transmission between a second input-side disk carrier (56), which is connected rotationally fixed to the first input-side disk carrier (52), and a second output-side disk carrier (58), and having a separating clutch device comprising a third disk clutch (44) for selective torque transmission between a third input-side disk carrier (60) and a third output-side disk carrier (62), wherein the first input-side disk carrier (52) is connected rotationally fixed to the third output-side disk carrier (62), and a first disk set (46) of the first disk clutch (40) and a third disk set (50) of the third disk clutch (44) are arranged nested in the radial directions (8, 10).

Abstract: The invention relates to a turbocharger for an internal combustion engine, comprising a housing (1) with an exhaust-gas-side and an air-side turbine blade (2), a shaft (3) connecting the turbine blades, and at least one radially acting rotary bearing for mounting the shaft (3), wherein the rotary bearing is designed as a hydrodynamic floating bearing, wherein a lubricant flows in a completely surrounding bearing gap (8) of the rotary bearing in the direction of rotation and has a local lubricant pressure, the bearing gap (8) has a contouring (10, 11, 10a, 11a, 12, 13, 14, 15) due to which the at least two local maxima (PM1, PM2) of the lubricant pressure are formed at two defined angular positions (W1, W2) in the direction of rotation.

Abstract: A method of installing a winding in a stator includes forming a first multi-conductor winding including a first plurality of terminal leads and a second plurality of terminal leads, forming a second multi-conductor winding including a third plurality of terminal leads and a fourth plurality of terminal leads, introducing the first multi-conductor winding into a plurality of stator slots of a stator body, introducing the second multi-conductor winding into the plurality of stator slots of the stator body radially inwardly of the first multi-conductor winding, and connecting the second plurality of terminal leads with the third plurality of terminal leads to form a twelve conductor stator winding.

Abstract: The present invention relates to a waste gate component for a turbo charger comprising an alloy comprising about 30 to about 42 wt.-% Ni, about 15 to about 28 wt.-% Cr, about 1 to about 5 wt.-% Cr, about 1 to about 4 wt.-% Ti, and at least about 20 wt.-% Fe, and to processes for preparing such a waste gate component.

Abstract: An electric machine having a field coil and a rotatable armature coil. A rotatable commutator is conductively coupled with the armature coil and has a plurality of contacts. A plurality of brushes are conductively engageable with the plurality of contacts wherein rotation of commutator about the rotational axis causes the plurality of contacts to sequentially engage the plurality of brushes as the plurality of contacts rotate about the rotational axis. The plurality of brushes includes at least one positive brush and at least one negative brush, the at least one positive brush being a multi-layer brush and the negative brush being a single layer block brush. The multi-layer brush may include a high-copper layer and a low-copper layer with the low-copper layer forming the trailing edge of the brush. The single layer brush may have a copper content greater than the high-copper layer of the multi-layer brush.

Abstract: An electric machine having a stator with windings all having the same length. The stator includes a plurality of slots. A plurality of windings are mounted in the slots of the stator core and define a plurality of poles circumferentially distributed about the stator core. Each winding defines at least a first wrap and a second wrap wherein each of the first and second wraps circumscribes the stator core. Each of the first and second wraps includes a wire segment disposed in a slot in each pole. The first wrap of each winding is primarily disposed in one of the layers and the second wrap of each winding is primarily disposed in a different one of the layers. The first wrap of each winding defines a first linear length and the second wrap of each winding defines a second linear length that differs from the first linear length.

Abstract: A rotatable inner race is disclosed. The inner race may include a plurality of arcuate segments each having a first end with a first end geometry and a second end with a second end geometry. The first and second end geometries may be complimentary to each other to join adjacent arcuate segments at an interlocking joint. The rotatable inner race may further include a plurality of race engagement notches extending radially from an outer circumferential surface of each arcuate segment and the plurality of arcuate segments are joined together at the interlocking joints to form a race ring and the plurality of race engagement notches of each arcuate segment align with one another to define an array of race engagement notches around an outer circumference of the race ring.

Abstract: A linkage extends between an actuator and a valve in a turbocharger. The linkage comprises two spaced member bodies having central portions with opposing curved shapes that extend between ends translatable along and rotatable about spaced pivots. Translation of one member toward the other member compresses the central portions, increasing overall stiffness of the linkage, and translation of one member away from the other member creates a gap between the central portions, allowing independent translation of the ends along the spaced pivots to compensate for misalignment between the actuator and the valve caused by heat and vibration. Another linkage extending between an actuator and a valve in a turbocharger includes two planar spaced member bodies extending between ends translatable along and rotatable about spaced pivots. The two member bodies have different thicknesses.

Abstract: A variable camshaft timing (VCT) assembly includes an independent VCT device that can couple with a first camshaft and change an angular position of the first camshaft relative to the angular position of a crankshaft. The independent VCT device has a stator and an output fixedly coupled with the first camshaft. The VCT assembly also includes a dependent VCT device that angularly adjusts a second camshaft in response to angular adjustment of the first camshaft. The dependent VCT device has a camshaft link coupled with the output of the independent VCT device; the camshaft link has a slot positioned radially outwardly from an axis of camshaft rotation.

Abstract: A turbocharger includes a shaft extending between a first shaft end coupled to a turbine wheel, and a second shaft end coupled to a compressor wheel. The turbocharger also includes a bearing housing assembly including a bearing housing presenting an interior surface having a first diameter. The interior surface defines a bearing housing interior. A bushing is disposed in the bearing housing interior, extends between first and second bushing ends, is coupled to the shaft, and includes a first anti-rotation component. A retention shoulder extends away from the interior surface and radially inward proximate to one of the first and second bushing ends, and presents an inner surface having a second diameter less than the first diameter to limit axial movement of the bushing. The retention shoulder includes a second anti-rotation component engagable with the first anti-rotation component to limit rotational movement between the bushing and the bearing housing.