Patents Assigned to Brooks Automation, Inc.
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Patent number: 9401270Abstract: In an embodiment, the present invention discloses a EUV cleaner system and process for cleaning a EUV carrier. The euv cleaner system comprises separate dirty and cleaned environments, separate cleaning chambers for different components of the double container carrier, gripper arms for picking and placing different components using a same robot handler, gripper arms for holding different components at different locations, horizontal spin cleaning and drying for outer container, hot water and hot air (70 C) cleaning process, vertical nozzles and rasterizing megasonic nozzles for cleaning inner container with hot air nozzles for drying, separate vacuum decontamination chambers for outgassing different components, for example, one for inner and one for outer container with high vacuum (e.g., <10?6 Torr) with purge gas, heaters and RGA sensors inside the vacuum chamber, purge gas assembling station, and purge gas loading and unloading station.Type: GrantFiled: April 8, 2015Date of Patent: July 26, 2016Assignee: Brooks Automation, Inc.Inventor: Lutz Rebstock
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Patent number: 9378995Abstract: A loadport has a port door and a frame with an opening through which the port door interfaces with a container door of a container for holding semiconductor workpieces. In one embodiment, a movable closure mechanism is connected to the port door and is defined to be movable in a controlled manner relative to both the port door and the frame. In this embodiment, a stationary closure mechanism is disposed on the frame proximate to the opening. In another embodiment, a stationary closure mechanism is connected to the port door, and a movable closure mechanism is disposed on the frame proximate to the opening. In both embodiments, the movable closure mechanism is defined to engage with the stationary closure mechanism such that movement of the movable closure mechanism to engage with the stationary closure mechanism applies a closing force between the port door and the container door.Type: GrantFiled: October 7, 2014Date of Patent: June 28, 2016Assignee: Brooks Automation, Inc.Inventor: Anthony C. Bonora
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Patent number: 9368382Abstract: A substrate processing apparatus is provided. The apparatus has a casing, a low port interface and a carrier holding station. The casing has processing devices within for processing substrates. The load port interface is connected to the casing for loading substrates into the processing device. The carrier holding station is connected to the casing. The carrier holding station is adapted for holding at least one substrate transport carrier so the at least one substrate transport carrier is capable of being coupled to the load port interface without lifting the at least one substrate transport carrier off the carrier holding station. The carrier holding station is arranged to provide a substantially simultaneous swap section for substantially simultaneous replacement of the substrate transport carrier from the carrier holding station.Type: GrantFiled: March 24, 2014Date of Patent: June 14, 2016Assignee: Brooks Automation, Inc.Inventors: Gerald M. Friedman, Michael L. Bufano, Christopher Hofmeister, Ulysses Gilchrist, William Fosnight
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Patent number: 9334859Abstract: A helium management control system for controlling the helium refrigerant supply from a common manifold supplies cryogenic refrigerators with an appropriate helium supply. The system employs sensors to monitor and regulate the overall refrigerant supply. An appropriate supply of helium is distributed to each cryopump. If the total refrigeration supply exceeds the demand, or consumption, excess refrigerant is directed to cryogenic refrigerators which can utilize the excess helium to complete a current cooling function more quickly. If the total refrigeration demand exceeds the total refrigeration supply, the refrigerant supply to some or all of the cryogenic refrigerators will be reduced accordingly so that detrimental or slowing effects are minimized based upon the current cooling function.Type: GrantFiled: October 24, 2014Date of Patent: May 10, 2016Assignee: Brooks Automation, Inc.Inventors: Paul E. Dresens, Gary S. Ash, Allen J. Bartlett, Bruce R. Andeen, Y. Roberto Than, Joseph Chopy, Jr.
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Patent number: 9324594Abstract: A workpiece handling module including a first housing member and a second housing member pivotally movable relative to the first member forming a housing having an access side and a second side opposite the access side and side walls, a first portion of the side walls is carried by the first member and a second portion of the side walls is carried by the second member, and at least one of the first and second housing members includes at least one sealable opening for allowing ingress and egress of workpieces to and from an interior chamber formed by the first and second housing members in a closed configuration, and the second portion of the side walls adjacent the access side and carried by the second member is greater than the first portion of the side walls adjacent the access side and carried by the first member.Type: GrantFiled: December 22, 2011Date of Patent: April 26, 2016Assignee: Brooks Automation, Inc.Inventors: Alexander G. Krupyshev, John Underwood
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Patent number: 9312152Abstract: Methods and systems to reduce the consumption of purge gas for semiconductor substrate containers. The recirculation purging system recycles purge gas back to substrate containers by filtering and purifying gas flow from substrate containers, receiving gas flow from load port, or including a recirculation tank.Type: GrantFiled: December 13, 2014Date of Patent: April 12, 2016Assignee: Brooks Automation, Inc.Inventor: Lutz Rebstock
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Patent number: 9299597Abstract: Scalable storage can be achieved with linear array storage of wafers, comprising two linear arrays of storage compartments on opposite walls, with a middle transfer mechanism. Together with a buffer station for automatic material handling system, a scalable bare wafer stocker can provide flexible and uninterrupted services to a fabrication facility.Type: GrantFiled: June 30, 2014Date of Patent: March 29, 2016Assignee: Brooks Automation, Inc.Inventor: Lutz Rebstock
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Patent number: 9297728Abstract: A storage unit for biological samples has a horizontal footprint and multiple storage compartments separated by partitions and enclosed by a frame. The storage compartments have first and second openings and are fitted to the shape of a biopsy cassette or a glass slide and have a retention mechanism preventing the substantially vertical cassettes or slides in the storage compartments from falling out through the first opening and/or the second opening. A transfer system allows at least two storage units or at least one storage unit and one collection unit to be situated one above the other in alignment and displaced in relation to one another. The transfer system has a manipulator by which a biopsy cassette or a glass slide may be pushed from one storage unit to another, or into the collection unit.Type: GrantFiled: November 5, 2010Date of Patent: March 29, 2016Assignee: Brooks Automation, Inc.Inventors: Donat Elsener, Dietmar Reisch
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Patent number: 9275885Abstract: A spiral cam has a tubular shaped portion defined by an interior cavity and an exterior surface that includes a cam contour. A linear slide assembly having a length defined along a rotational axis is defined to slide lengthwise into the interior cavity of the spiral cam. The linear slide assembly allows for movement of the spiral cam along the rotational axis and prevents rotation of the spiral cam relative to the linear slide assembly. A cam roller is fixed at a position proximate to the exterior surface of the spiral cam. The cam roller is disposed separate from the linear slide assembly and within the cam contour of the spiral cam. The cam roller engages the cam contour to move of the spiral cam along the rotational axis when the linear slide assembly and spiral cam are rotated in unison about the rotational axis relative to the cam roller.Type: GrantFiled: April 26, 2012Date of Patent: March 1, 2016Assignee: Brooks Automation, Inc.Inventor: Anthony C. Bonora
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Patent number: 9266039Abstract: A cryopump system includes a cryopump having a first cooling stage and a second cooling stage connected to the first cooling stage, the second cooling stage including a gas adsorber having a hydrogen adsorbing capacity of at least about 2 standard liters. The thermal storage capacity of the second cooling stage is sufficient to enable control of hydrogen pressure within the cryopump to satisfy ignition safety limits and limits on hydrogen flow rate in an exhaust line to be within limits of an abatement system to be coupled to the cryopump, upon warming of the second cooling stage during regeneration of up to a fully loaded cryopump.Type: GrantFiled: November 23, 2011Date of Patent: February 23, 2016Assignee: Brooks Automation, Inc.Inventors: Michael J. Eacobacci, Jr., Allen J. Bartlett, John J. Casello, Jeffrey A. Wells
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Patent number: 9266038Abstract: A cryopump has a simple-to-manufacture frontal baffle plate with improved gas distribution and has a large-area second-stage array plate to capture Type II gases. The cryopump has a first-stage frontal baffle plate having orifices and flaps bent from and attached to the orifices. The cryopump has a second-stage top plate that is larger in area than cooling baffles of the second stage array.Type: GrantFiled: February 8, 2012Date of Patent: February 23, 2016Assignee: Brooks Automation, Inc.Inventors: Sergei Syssoev, Allen J. Bartlett, John J. Casello, Jeffrey A. Wells, Michael J. Eacobacci, Jr.
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Patent number: 9248568Abstract: A substrate transport apparatus comprising a drive section, a controller, an upper arm, forearm and substrate holder. A proximate end of the upper arm being rotatably mounted to the drive section at a shoulder joint. A proximate end of the forearm being rotatably mounted to a distal end of the upper arm at an elbow joint. The substrate holder being rotatably mounted to a distal end of the forearm at a wrist joint. The upper arm and the forearm being unequal in length from joint center to joint center. The substrate transport arm is adapted to transport substrate to and from at least two substrate holding areas with the drive section of the transport apparatus remaining in a fixed position relative to the holding areas. Each of the upper arm, forearm and substrate holder being independently rotatable with respect to each other.Type: GrantFiled: July 11, 2005Date of Patent: February 2, 2016Assignee: Brooks Automation, Inc.Inventors: Robert T. Caveney, David Martin, Ulysses Gilchrist
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Patent number: 9230841Abstract: A substrate processing apparatus including a frame, a first SCARA arm connected to the frame, including an end effector, configured to extend and retract along a first radial axis; a second SCARA arm connected to the frame, including an end effector, configured to extend and retract along a second radial axis, the SCARA arms having a common shoulder axis of rotation; and a drive section coupled to the SCARA arms is configured to independently extend each SCARA arm along a respective radial axis and rotate each SCARA arm about the common shoulder axis of rotation where the first radial axis is angled relative to the second radial axis and the end effector of a respective arm is aligned with a respective radial axis, wherein each end effector is configured to hold at least one substrate and the end effectors are located on a common transfer plane.Type: GrantFiled: December 22, 2014Date of Patent: January 5, 2016Assignee: Brooks Automation, Inc.Inventors: Ulysses Gilchrist, Robert T. Caveney, Jayaraman Krishnasamy, Mitchell Drew, Jairo T. Moura
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Patent number: 9224628Abstract: In accordance with an exemplary embodiment a semiconductor workpiece processing system having at least one processing tool for processing semiconductor workpieces, a container for holding at least one semiconductor workpiece therein for transport to and from the at least one processing tool and a first transport section elongated and defining a travel direction. The first transport section has parts, that interface the container, supporting and transporting the container along the travel direction to and from the at least one processing tool. The container is in substantially continuous transport at a substantially constant rate in the travel direction, when supported by the first transport section. A second transport section is connected to the at least one process tool for transporting the container to and from the at least one processing tool.Type: GrantFiled: September 24, 2012Date of Patent: December 29, 2015Assignee: Brooks Automation. Inc.Inventors: Michael L. Bufano, Ulysses Gilchrist, William Fosnight, Christopher Hofmeister, Daniel Babbs, Robert C. May
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Patent number: 9222821Abstract: Disclosed is a method of determining a volume of liquid in a sample tube, comprising the steps of capturing an image of the sample tube, determining a first region of interest within the sample tube based upon pre-stored information concerning dimensional properties of the sample tube, scanning the first region of interest to detect the position of a meniscus indicative of an upper extent of the liquid, and using said meniscus position together with certain pre-stored properties of the sample tube to determine a volume of liquid in the tube, and outputting said volume. Also disclosed is an apparatus for performing the method.Type: GrantFiled: February 25, 2013Date of Patent: December 29, 2015Assignee: Brooks Automation, Inc.Inventors: Christopher Walsh, David Charles Lee, Martin Geoffrey Short
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Patent number: 9186799Abstract: A substrate transport apparatus including a frame, at least one arm link rotatably connected to the frame and a shaftless drive section. The shaftless drive section including stacked drive motors for rotating the at least one arm link relative to the frame through a shaftless interface, each of the stacked drive motors including a stator having stator coils disposed on a fixed post fixed relative to the frame and a rotor substantially peripherally surrounding the stator such that the rotor is connected to a respective one of the at least one arm link for rotating the one of the at least one arm link relative to the frame causing an extension or retraction of the one of the at least one arm link, where the stacked drive motors are disposed in the at least one arm link so that part of each stator is within a common arm link.Type: GrantFiled: July 12, 2012Date of Patent: November 17, 2015Assignee: Brooks Automation, Inc.Inventor: Robert T. Caveney
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Patent number: 9190304Abstract: A workpiece container storage and handling system includes a base, a number of wheels connected to the base, and a container handling system connected to the base. The wheels provide for movement of the base. The container handling system is defined to hold at least two containers in a vertically overlying orientation relative to each other. The container handling system is defined to provide for controlled vertical travel of the at least two containers in unison relative to the base. Also, the container handling system is defined to provide for controlled and independent horizontal travel of each of the at least two containers relative to the base.Type: GrantFiled: May 18, 2012Date of Patent: November 17, 2015Assignee: Brooks Automation, Inc.Inventors: Robert B. MacKnight, Anthony C. Bonora
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Patent number: 9184078Abstract: A system and method of transporting substrates includes a loadport system including a frame, an articulating arm, a mini environment and a tower substantially centered in the frame. The tower includes multiple motors, a first motor mechanically coupled to the mini environment for moving the mini environment vertically. A second motors mechanically coupled to the articulating arm for moving the articulating arm vertically. A tower enclosure is also included. The tower enclosure enclosing the motors separate from the mini environment.Type: GrantFiled: May 4, 2012Date of Patent: November 10, 2015Assignee: Brooks Automation, Inc.Inventors: Anthony C. Bonora, Richard Garcia
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Patent number: 9151770Abstract: A storage stack for storing sample containers in a low temperature sample store, each storage stack includes first and second rigid lateral support flanges including a multitude of storage webs for supporting sample containers; a rigid back panel; a rigid bottom plate; and a rigid insulation cover. The insulation cover includes a handling plate and an insulation block. A number of insulation covers of all storage stacks of a storage stack array form an essentially continuous insulation layer on a storage area of the low temperature sample store. For all storage stacks, carrying elements are provided that statically connect the bottom plate of each individual storage stack with a bottom structure of the storage area, carry the entire weight of the individual storage stack and all sample containers inserted therein, and confer this entire weight to a bottom structure of the storage area of the low temperature sample store.Type: GrantFiled: October 18, 2010Date of Patent: October 6, 2015Assignee: Brooks Automation, Inc.Inventor: Beat Reuteler
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Patent number: 9147590Abstract: A substrate transport apparatus having a drive section and a scara arm operably connected to the drive section to move the scara arm. The scara arm has an upper arm and at least one forearm. The forearm is movably mounted to the upper arm and capable of holding a substrate thereon. The upper arm is substantially rigid and is adjustable for changing a predetermined dimension of the upper arm.Type: GrantFiled: February 15, 2013Date of Patent: September 29, 2015Assignee: Brooks Automation, Inc.Inventors: Antonio F. Pietrantonio, Anthony Chesna, Hakan Elmali, Ulysses Gilchrist