Patents Assigned to Brooks Automation
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Patent number: 6751834Abstract: An apparatus and method for automatically inserting a cable into a protective jacket. A longitudinal cut is made in the protective jacket and the cable is inserted into the longitudinal cut. The cable and jacket are transported through the apparatus along an arcuate guide path formed by a friction wheel.Type: GrantFiled: March 26, 2002Date of Patent: June 22, 2004Assignee: Brooks Automation, Inc.Inventor: Steven J. Gordon
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Patent number: 6748280Abstract: A method for a run-to-run (R2R) control system includes processing materials using a process input and producing a process output, storing the process input in a database, the storing including using a timestamp, and storing at least one measurement of the process output in the database aligned with each process input using the timestamp. The method further includes iterating over the data in the database to estimate one or more coefficients for a model, and, if one or more measurements is missing, replacing the missing measurements based on a prediction from said model. The model is updated with said coefficient estimates. The method additionally includes iterating over the data from the database to estimate a process state, and, if one or more of the measurements is missing from the database, replacing the missing measurements based on prediction from the model. The model is updated with said process state estimate.Type: GrantFiled: June 14, 2002Date of Patent: June 8, 2004Assignee: Brooks Automation, Inc.Inventors: Jianping Zou, James A. Mullins, Keith A. Edwards
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Patent number: 6737826Abstract: A substrate processing apparatus comprising a frame, a drive section, an articulated arm, and at least one pair of end effectors. The drive section is connected to the frame. The articulated arm is connected to the drive section. The articulated arm has a shoulder and a wrist. The arm is pivotally mounted to the drive section at the shoulder. The drive section is adapted to rotate the articulated arm relative to the frame about an axis of rotation at the shoulder, and to displace the wrist relative the shoulder. The pair of end effectors is connected to the articulated arm. The pair of end effectors is pivotally jointed to the wrist of the articulated arm to rotate relative to the articulated arm about a common axis of rotation at the wrist. Each end effector is independently pivotable relative to each other about the common axis of rotation at the wrist. At least one end effector is independently pivotable about the common axis of rotation of the wrist relative to the articulated arm.Type: GrantFiled: July 15, 2002Date of Patent: May 18, 2004Assignee: Brooks Automation, Inc.Inventor: Ulysses Gilchrist
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Patent number: 6736582Abstract: In a device for manipulating an object for loading and unloading a clean room, the problem is to reduce the hardware expense for adjustment devices and for air conditioning while maintaining ergonomic benefits and to further improve the clean room conditions in the device. The device contains a stationary outer part (3) of a housing (2) as well as an inner part (4) that can extend telescopically from it and a receptacle element (11) in the roof area of the inner part (4). For the telescopic extension of the inner part and for the lowering of the receptacle element into the inner part, a common guide rail (16) and a common drive (20) are provided. The receptacle element connected to the drive engages with a driver of the inner part for the telescopic extension of the inner part by vertical upward movement and after reaching an access level (E2, E2), at which the inner part is secured, it can be lowered in the inner part.Type: GrantFiled: October 9, 2001Date of Patent: May 18, 2004Assignee: Brooks Automation, Inc.Inventors: Andreas Mages, Andreas Birkner, Alfred Schulz, Klaus Schultz
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Patent number: 6725098Abstract: A method for a run-to-run (R2R) control system includes processing materials using a process input and producing a process output, storing the process input in a database, the storing including using a timestamp, storing at least one measurement of the process output in the database aligned with each process input using the timestamp, iterating over the data from the database to estimate a process state, and, if one or more of the measurements is missing from the database, predicting the missing measurements for the database based on a model, and determining an error for calculating a next process input, the error based on the data in the database.Type: GrantFiled: October 23, 2001Date of Patent: April 20, 2004Assignee: Brooks Automation, Inc.Inventors: Keith A. Edwards, Jianping Zou, James A. Mullins
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Patent number: 6721801Abstract: A method for providing data paths between a sending computer and a receiving computer. The method is comprised of steps of periodically receiving broadcasted data through a first subnet data path and through a second subnet data path, and reception of the broadcasted data on either of the subnets indicates status of the respective subnet. The method continues on to change local data routing tables in the sending computer and the receiving computer based upon the status of at least one of the subnets, providing high reliability in a peer-to-peer environment.Type: GrantFiled: December 26, 2000Date of Patent: April 13, 2004Assignee: Brooks AutomationInventor: Joseph N. Najjar
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Patent number: 6719517Abstract: A substrate processing apparatus comprising a frame, at least one processing module, and a substrate transport apparatus. The frame defines a first chamber with outer substrate transport openings for transporting substrates between the first chamber and an exterior of the frame. The processing module is connected to the exterior of the frame. The processing module communicates with the first chamber of the frame through at least one of the outer openings. The substrate transport apparatus is connected to the frame for transporting substrates between the first chamber and the processing module exterior to the frame. The frame has a second integral chamber formed therein. The second integral chamber communicates with the first chamber through an internal substrate transport opening of the frame. The second integral chamber of the frame has a selectable configuration from a number of predetermined configurations.Type: GrantFiled: December 4, 2001Date of Patent: April 13, 2004Assignee: Brooks AutomationInventors: David R. Beaulieu, Douglas R. Adams, Mitchell Drew, Peter Van Der Meulen
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Patent number: 6673161Abstract: A substrate handling end effector is provided. The substrate handling end effector has a vacuum chuck to support a semiconductor substrate thereon. A vacuum passage and a liquid passage are located in the vacuum chuck. The vacuum passage is adapted to be connected to a vacuum source and the liquid passage is adapted to be connected to a liquid source. The liquid passage is connected to the vacuum passage.Type: GrantFiled: July 3, 2001Date of Patent: January 6, 2004Assignee: Brooks Automation, Inc.Inventors: Tuan T. Ha, Hakan Elmali
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Patent number: 6671570Abstract: A method for monitoring and assessing operation of a semiconductor fabrication facility comprises the steps of connecting a monitoring and assessment system to a system bus which is connected directly or indirectly to a manufacturing execution system and a plurality of semiconductor fabrication tools. Through a user interface, the state models can be configured for the semiconductor fabrication tools where each state model is based upon a set of defined triggers for each tool. During monitoring various messages are transmitted on the system bus between the semiconductor fabrication tools and the manufacturing execution system and the monitoring and assessment system, and appropriate triggers are generated based upon the messages where the triggers are selected from a set of defined triggers. During operation, the state models are updated for each tool affected by one of the triggers and transitions within the state models are recorded in a tracking database.Type: GrantFiled: October 16, 2001Date of Patent: December 30, 2003Assignee: Brooks Automation, Inc.Inventor: Bradley D. Schulze
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Patent number: 6643563Abstract: A method for moving a substrate to a predetermined location with a specified orientation with a robotic manipulator, the robotic manipulator having a plurality of joint actuators and an end-effector for holding the substrate, wherein the end-effector is independently rotatable with respect to the remaining robotic manipulator. The method can select a reference point on the end-effector for determining a position of the end-effector, wherein the reference point is offset from a wrist of the robotic manipulator, determining a motion path for movement of the end-effector of robotic arm toward predetermined location with specified orientation, and generating motion profiles for translational and rotational components of movement of the end-effector of robotic manipulator along the motion path.Type: GrantFiled: July 15, 2002Date of Patent: November 4, 2003Assignee: Brooks Automation, Inc.Inventors: Martin Hosek, Hakan Elmali
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Patent number: 6641348Abstract: A device for coupling containers at a loading and unloading port with a horizontally displaceable platform for receiving the container has the object of increasing protection against faulty operation and faulty loading in a simple manner while guaranteeing technical cleanroom requirements and without limiting the clear space of the platform. An arrangement for detecting the presence of a container and for distinguishing between containers with different contents is provided for an expectancy area above the platform. The device is used for the loading and unloading at machining or processing stations of objects that are to be transported in a container, especially objects in the fabrication process for integrated circuits.Type: GrantFiled: November 2, 1998Date of Patent: November 4, 2003Assignee: Brooks Automation GmbHInventors: Klaus Schultz, Alfred Schulz, Marlies Mages
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Patent number: 6619359Abstract: The invention features an apparatus for mounting a pellicle to a reticle. The apparatus includes: a base; a first holder coupled to the base and including two edges positioned to support a first object below its center of gravity and secure the first object in substantially vertical alignment with the base, the first object including one of the pellicle and the reticle; a second holder slidably coupled to the base and including two edges positioned to support a second object below its center of gravity and secure the second object in substantially vertical alignment with the base, the second object including the other of the pellicle and the reticle; and a pressure applicator assembly slidably coupled to the base to adjustably apply pressure to a periphery of the second object held in the second holder and drive it against a corresponding periphery of the first object held in the first holder. In additional embodiments, the apparatus provides automated mounted of the pellicle and reticle.Type: GrantFiled: February 16, 2001Date of Patent: September 16, 2003Assignee: Brooks Automation, Inc.Inventors: Shane P. Ballard, Robert J. Viola, Carl E. Merkel, Robert Teissler
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Patent number: 6609876Abstract: In a loading and unloading station for semiconductor processing installations, the object of the present invention is to ensure charging proceeding from containers under clean room conditions. These transporting containers under clean room conditions. These transporting containers themselves serve as magazines for disk-shaped objects and are open laterally. It should also be possible, optionally, to load and unload a greater quantity of such transporting containers, wherein the exchange of transporting containers must be effected under favorable ergonomic conditions. According to the invention, the transporting container for loading, unloading and reloading of disk-shaped objects is coupled in a stationary manner by the container cover with the closure by using an adhering engagement. The charging opening and transporting container are opened simultaneously in that the container cover and the closure are moved down jointy into the semiconductor processing installation.Type: GrantFiled: November 13, 2001Date of Patent: August 26, 2003Assignee: Brooks Automation, Inc.Inventors: Andreas Mages, Werner Scheler, Herbert Blaschitz, Alfred Schulz, Heinz Schneider
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Patent number: 6587744Abstract: A automated run-to-run controller for controlling manufacturing processes comprises set of processing tools, a set of metrology tools for taking metrology measurements from the processing tools, and a supervising station for managing and controlling the processing tools. The supervising station comprises an interface for receiving metrology data from the metrology tools and a number of variable parameter tables, one for each of the processing tools, collectively associated with a manufacturing process recipe. The supervising station also includes one or more internal models which relate received metrology data to one or more variables for a processing tool, and which can modify variables stored in the variable parameter table to control the process tools using feedback and/or feed-forward control algorithms. Feed-forward control algorithms may, in certain embodiments, be used to adjust process targets for closed loop feedback control.Type: GrantFiled: June 20, 2000Date of Patent: July 1, 2003Assignee: Brooks Automation, Inc.Inventors: Kevin D. Stoddard, Bradley D. Schulze, Konstantinos Tsakalis
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Patent number: 6585470Abstract: A system for transporting substrates into a clean room is provided. The system has an isolation chamber located between the clean room and a staging area. A first movable closure is coupled to the staging area side of the isolation chamber and is adapted to open a substrate shipping container. A second movable closure is coupled to the clean room side of the isolation chamber and is adapted to open a substrate interprocess container. A substrate transfer robot is located within the isolation chamber and is adapted to transfer substrates from the substrate shipping container, opened by the first movable closure, to the substrate interprocess container opened by the second movable closure.Type: GrantFiled: June 19, 2001Date of Patent: July 1, 2003Assignee: Brooks Automation, Inc.Inventor: Peter Van Der Meulen
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Patent number: 6567711Abstract: A system for extracting a signal component from an output signal of a dynamic system. The system comprises a state observer and a corrector filter. The state observer is adapted to track a signal component that represents dominant dynamics in the output signal of the dynamic system and provide an estimation signal representing an estimated signal component in the output signal of the dynamic system. The corrector filter is adapted to compensate for a mismatch between the estimation signal and the actual signal component that represents the dominant dynamics in the output signal. A combination of the estimation signal with an output signal of the corrector filter can provide a synthesized signal including the signal component that represents the dominant dynamics in the output signal.Type: GrantFiled: August 28, 2000Date of Patent: May 20, 2003Assignee: Brooks AutomationInventors: Martin Hosek, Jairo Terra Moura, Hakan Elmali
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Patent number: 6551049Abstract: In a device for controlling the drive of mechanisms operating separately from one another, the object is to minimize the operating effort and expense of driving alternatively operating mechanisms. Furthermore, it is ensured by the device that the mechanisms are only allowed to be put into operation if they are in a specific state and that this state is maintained throughout their operation. The device has power transmission capabilities different from one another for adjusting the control system to different states of the mechanisms. Arrangements provided for this purpose operate in different settings, determined by control signals, of which a first setting prevents a power transmission and further settings respectively permit power transmission to one of the mechanisms. The arrangement for power transmission is equipped with a signal-receiving device, with which a reception of the control signals dependent on the state of the mechanisms takes place.Type: GrantFiled: January 31, 2001Date of Patent: April 22, 2003Assignee: Brooks Automation GmbHInventors: Lawrence R. Gravell, John C. Pflueger
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Patent number: 6547510Abstract: A substrate transport apparatus having a drive section and a movable arm assembly connected to the drive section. The drive section has a coaxial drive shaft assembly with independently rotatable drive shafts. The movable arm assembly has two scara arms. Each scara arm has an inner arm connected to a separate respective one of the drive shafts. An outer arm of each scara arm is connected to a rotationally stationary pulley on the drive section by respective transmission belts.Type: GrantFiled: May 4, 1998Date of Patent: April 15, 2003Assignee: Brooks Automation Inc.Inventor: David R. Beaulieu
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Patent number: 6530732Abstract: A load lock and related method of handling a substrate involves placing a substrate onto a vertically movable poppet and moving the poppet between two vertically opposed subchambers such that in moving the poppet toward one of the subchambers, that subchamber is sealed to atmosphere. The two subchamber system allows one substrate to be placed into a buffer and another substrate to be cooled at the same time. Also, the system allows for a slow vacuum to be made on the substrate in a subchamber to avoid undesirably loading the substrate by the otherwise immediate drop in pressure.Type: GrantFiled: May 26, 1998Date of Patent: March 11, 2003Assignee: Brooks Automation, Inc.Inventors: Victor J. Theriault, Mark Ives
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Patent number: 6510688Abstract: A safety device for a moving system with a drive in which a pneumatically operated piston, by linear movement in a cylinder, moves a transported object past a stationary part in at least one direction has the aim of generating a switching signal at every point of a through-opening when an obstacle is located between the moving object and the edge of the through-opening, regardless of the movement direction of the object and the geometrical construction of the through-opening. The cylinder has, at its ends, devices for measuring the pressure of the air flowing out of the cylinder in the movement direction of the piston, wherein a drop in the otherwise substantially constant pressure below a threshold value serves as a switching signal at least for switching off the system. The device is useful for safety purposes during the transport of objects, particularly when the objects form shearing edges with neighboring objects.Type: GrantFiled: September 22, 1998Date of Patent: January 28, 2003Assignee: Brooks Automation, Inc.Inventors: Erich Adler, Andreas Berger, Marlies Mages