Abstract: A substrate transport apparatus having a drive section, two independently movable arm assemblies connected to the drive section on a common axis of rotation, and substrate holders connected to the arm assemblies. The drive section includes three coaxial drive shafts with a pulley connected to one of the shafts. The arm assemblies are connected to respective ones of the two other shafts.

Abstract: A method of transferring semi-conductor substrates from a first location to a second location. The first and second locations are adapted to hold a plurality of the substrates in individual support area. The method comprises use of a transfer mechanism with two substrate holding end effectors which each have support areas adapted to individually support different maximum numbers of substrates thereon. The substrates are transferred from the first location to the second location with the first end effector and, when empty individual support areas in the second location or substrates at the first location are less than the maximum number of support areas on the first end effector, transferring substrates from the first location to the second location with use of the second end effector.

Abstract: A substrate transport apparatus comprising a drive section and an articulated arm assembly. The articulated arm assembly is pivotably mounted to the drive section. The arm assembly has a first end connected to the drive section and a second end opposite the first end. An end effector is supported from the second end of the arm assembly. The articulated arm comprises a pair of opposing forearms on opposite sides of an axis of translation of the end effector. The axis of translation extends substantially over a center of the first end of the drive assembly. When the arm assembly is retracted to a home position the second end of the arm assembly is over the center of the first end of the arm assembly. Also, when the arm assembly is retracted to its home position, the opposing forearms are angled relative to the axis of translation at an angle of about 90°.

Abstract: A temperature control system for a thermal reactor is disclosed that addresses many of the problems in the art. In accordance with one aspect of the disclosed control system, a plurality of temperature controllers are employed. Each temperature controller employs one or more dynamic models that are optimized for a given temperature range. The temperature range over which a particular controller is optimized is preferably generally exclusive of the temperature ranges over which other controllers of the plurality of temperature controllers are optimized. In accordance with another aspect of the control system, the control system employs enhanced ramp trajectory logic. In accordance with another aspect of the control system, the control system employs a virtual temperature sensor in the event of a hardware failure of the corresponding non-virtual temperature sensor.

Abstract: In order to achieve a higher compaction ratio with a wafer transfer apparatus for transferring wafers stacked in an interspaced manner in a first holding device, e.g.

Abstract: A robot with a base, a first link connected to the base by a shoulder joint, and a second link connected to the first link by an elbow joint. A shoulder motor drives the shoulder joint, and an elbow motor drives the elbow joint. An upper elbow pulley is coupled to the first link. An end effector pulley coupled to the upper elbow pulley, and a dual-bladed end effector driven by the end effector pulley. The diameter of the upper elbow pulley and the diameter of the end effector pulley are related by a 1:2 ratio. Ferro-fluid seals are used to seal each joint. A static seal joins the seams of the links. Each arm link has a particle filter. The robot can communicate electrical signals through the revolute joints with a conductive slip-ring assembly. Alternately, the joint may have an inner cylinder and an outer cylinder, and a cable may be coiled between the cylinders.

Abstract: A module for use in a system for processing articles, in which the system includes a plurality of machine tools for processing articles, a pod for carrying the articles to be processed by the machine tools from one machine tool to another, a host processing controller associated with the machine tools for controlling the operation thereof, a robot connected to each machine tool for receiving a pod, opening the pod and for transporting the articles from within the pod into position on the machine tool for processing. An identification device is carried by the pod for identifying a particular pod and the articles carried in the pod. The module includes a single wire connection between the identification system, the host controller and the robot. The module has a microprocessor to identify the source of a signal and for routing the signal between the identification system and the host controller and between the host controller and the robot depending on its source.

Abstract: A method for scheduling the allocation of resources in a semiconductor object processing tool. The method comprises identifying a conflict in a resource allocation schedule for the processing of a plurality of semiconductor objects through the tool over time. The schedule utilizes a fundamental period for scheduling the periodic introduction of the objects into the tool for processing. A conflict arising when a transport mechanism adapted to move the objects to and from the resources in the tool is scheduled to execute more than one transport action in a given time interval. The time blocks associated with the conflict are rescheduled from a present time interval to a different time interval such that the rescheduling of the time block does not violate a post-processing residency constraint for a residency time that the object spends in the resource whose time block is rescheduled.

Abstract: A load port module is mounted adjacent a process tool for loading semiconductor wafers to the process tool and unloading them from the process tool. The module includes a mounting frame having a charging opening therein for entry into the process tool, a platform having an upper surface for supportively receiving a cassette containing the semiconductor wafers to be passed though the charging opening into the process tool, a selectively operable closure movable between a first position withdrawn from the charging opening allowing the passage therethrough of the semiconductor wafers and a second position overlying the charging opening preventing the passage therethrough of the semiconductor wafers, and a shroud movable between a retracted position fully exposing the platform and its associated cassette and an advanced position fully encompassing the platform and the cassette adjacent the process tool. The shroud serves as a barrier against the passage of particulate matter into the process tool.

Abstract: A device and a method for detecting and distinguishing between shelf-forming supports in cassettes and disk-shaped objects deposited thereon are provided for increasing accuracy in the determination of the position of shelves and objects as well as reliability of detection in distinguishing between cassette types without a disruptive influence being exerted on the objects by the inserted protective supports. The objects and different types of supports for the objects which are distinguished through an offset arrangement in the measurement plane pass through measurement beam bundles with their end sides, wherein each of the measurement beam bundles is situated in the region of only one type of support. The extension of the end sides of the supports in the measurement plane is completely detected by the measurement beam bundle. The device is used for the fabrication of integrated circuits.

Abstract: In a loading and unloading station for semiconductor processing installations, the object of the present invention is to ensure charging proceeding from transporting containers under clean room conditions. These transporting containers themselves serve as magazines for disk-shaped objects and are open laterally. It should also be possible, optionally, to load and unload a greater quantity of such transporting containers, wherein the exchange of transporting containers must be effected under favorable ergonomic conditions. According to the invention, the transporting container for loading, unloading and reloading of disk-shaped objects is coupled in a stationary manner by the container cover with the closure by means of an adhering engagement. The charging opening and the transporting container are opened simultaneously in that the container cover and the closure are moved down jointly into the semiconductor processing installation.

Abstract: A system for loading and unloading semiconductor wafers includes a frame having a charging opening, a platform mounted on the frame and movable between a deployed position and a retracted position, and a movable closure for the charging opening for opening and closing a horizontal path through the charging opening. In the deployed position, the platform has a generally level orientation adjacent the charging opening and projects away from the frame for receiving thereon a cassette adapted to support therein a plurality of the semiconductor wafers to be passed though the charging opening. In one embodiment, the platform is elevationally movable on the frame between a retracted lowered position distant from the charging opening and a deployed raised position adjacent the charging opening.

Abstract: An apparatus for moving substrates between a loading section and a working chamber includes at least two loading locations at which the substrates may be supplied or received in stacked form therein. Load locks are provided at a second station each located directly oppositely of the locations at the loading station and corresponding in number to those locations. A substrate handling mechanism is disposed between the loading and the second stations for picking up and moving the substrates between the loading and second stations and includes linear positioning apparatus movable along a track of given width for positioning the handling mechanism along the given line, and the loading and second stations being separated from one another substantially only by the given width of the linear positioning apparatus.

Abstract: A non contact isolation seal assembly for rotary and linear sealing for use in semiconductor manufacturing automation. The noncontact isolation seal assembly employs a seal having an aperture with a shaft extending through the aperture. A gap region is maintained between the outside surface of the shaft and the aperture of the seal. A gas source is connected to the interior of the gap region whereby gas pressure in the gap region is maintained at a higher pressure than gas pressure surrounding the shaft. The flow of gas and differential pressure prevents fluids, gasses, and contaminants from passing through the gap region preventing contamination of the drive mechanism.

Abstract: A substrate processing apparatus substrate transport and load lock assembly comprising a first load lock, a first substrate elevator, and a transport robot. The substrate elevator has a first vertical drive and a first substrate support connected to the vertical drive. The support is vertically movable by the vertical drive along a path including a first position outside of the load lock and a second position inside the load lock. The transport robot has a movable arm for supporting at least one substrate thereon. The arm is movable into and out of the path while the support is located in the load lock.

Abstract: A load lock has a substrate carrier movable between one position and another position each position vertically separated from the other, to locate the carrier at vertically discrete positions to load substrates onto the carrier or remove substrates from the carrier. A ring seal is provided around the substrate carrier for opening and closing the load lock chamber to the vacuum transport apparatus by controllably vertically positioning it between an uppermost and a lowermost position within the load lock.

Abstract: A substrate processing apparatus having a supply of substrates, a substrate transport module, and a substrate processing module. The transport module has a movable arm assembly and two substrate holders mounted to the movable arm assembly. The substrate holders each have two separate holding areas for simultaneously holding two substrates. The movable arm assembly has two pairs of driven arms. Each pair of driven arms is connected to a separate one of the holders for extending and retracting the holders along a radial path relative to a center of the movable arm assembly.

Abstract: A system for shielding a robot arm against being splashed with fluids comprises a protective shell-like cover of thin-walled plastic material impervious to fluids which is removably attached to the robot arm. The protective cover has a contoured shape generally conforming to the configuration of the robot arm and includes an upper member overlying the upwardly facing surfaces of the robot arm and an integral continuous side member proximally overlying the sidewall of the robot arm and extending to a lower rim generally coplanar with the downwardly facing surfaces of the robot arm. The upper member of the protective cover generally overlies the upwardly facing surface of the robot arm while the peripherally extending sidewall generally overlies the outwardly facing surface of the peripherally extending sidewall.

Abstract: A coaxial drive employs a base member which is secured to a housing and is open to atmosphere and mounts rotatably an interior drive shaft about said base member so that rotation of the drive member in either direction in a full 360° circle. An electrical slip ring is provided between the base and the drive member with a ferrofluidic seal disposed proximate the lower end of the interior drive shaft such that atmospheric pressure passing through the base member and through the electrical slip ring is blocked by the ferrofluidic seal which has an opposite end disposed to the vacuum in the central processing apparatus.

Abstract: A substrate processing apparatus having a substrate transport and substrate processing chambers. The substrate transport has a transport chamber and a transport mechanism. The transport mechanism has a rotatable drive, an arm pivotably connected to the drive to pivot in vertical directions, and a substrate holder pivotably connected to an end of the arm by an articulating wrist. The arm can vertically move the substrate holder up and down. The substrate processing chambers are stationarily connected to the transport chamber at two different vertical levels.