Patents Assigned to Carling Technologies
  • Patent number: 9859084
    Abstract: A circuit breaker having a movable contact arm for opening and closing the circuit which is controlled separately by a circuit breaker mechanism for circuit protection and by a switch lever mechanism which does not require actuation of the circuit breaker mechanism to function. The switch lever may also be activated remotely by a remote actuator, for example, a solenoid. A manual reset mechanism is provided so that, actuation of which, when power has been lost to the remote actuator when the remote actuator is in the off position, moves the remote actuator to the on position, thereby resetting the circuit to the closed state.
    Type: Grant
    Filed: September 12, 2013
    Date of Patent: January 2, 2018
    Assignee: Carling Technologies, Inc.
    Inventors: Michael Fasano, Jianzhuan Lin
  • Patent number: 9799477
    Abstract: A circuit breaker arraignment includes at least two trip mechanisms. The first trip mechanism acts to immediately trip to open contacts of the circuit breaker upon reaching a first threshold current level, and the second trip mechanism acts to trip to open the contacts once both a second current threshold is reached and a time delay has elapsed. The contacts are moved by a linkage assembly that is held under mechanical advantage such that when acted on by one of the two trip mechanisms, the mechanical advantage is released to rapidly open the contacts.
    Type: Grant
    Filed: June 24, 2016
    Date of Patent: October 24, 2017
    Assignee: Carling Technologies, Inc.
    Inventor: Michael Fasano
  • Patent number: 9799476
    Abstract: A circuit breaker having a movable contact arm for opening and closing the circuit which is controlled separately by a circuit breaker mechanism for circuit protection and by a switch lever mechanism which does not require actuation of the circuit breaker mechanism to function. The switch lever may be activated by a solenoid or other suitable means, and various interlocking mechanical states exist among the elements that provide added safety features.
    Type: Grant
    Filed: June 20, 2016
    Date of Patent: October 24, 2017
    Assignee: Carling Technologies, Inc.
    Inventor: Michael Fasano
  • Patent number: 9761387
    Abstract: A circuit breaker assembly includes a plurality of circuit breakers each including a housing with a trip mechanism therein and each having an opening in a side of the respective housing. Each trip mechanism has a coupler disc connected thereto. The plurality of circuit breakers are aligned in an end-to-end fashion with a trip member positioned along a side of the housings and connected to the coupler discs such that if the first trip mechanism actuates from a untripped state to a tripped state the trip member actuates the second trip mechanism from a untripped state to a tripped state and vice versa.
    Type: Grant
    Filed: July 29, 2015
    Date of Patent: September 12, 2017
    Assignee: Carling Technologies, Inc.
    Inventor: Michael Fasano
  • Patent number: 9761399
    Abstract: A circuit breaker includes a housing having a channel formed therein, the channel being defined by at least one side wall having a detent formed therein, a circuit breaker mechanism, a switch handle configured to toggle the circuit breaker, and an actuator module adapted to move the switch handle from the off position to the on position. The module includes a flexible portion having a protrusion formed thereon, the protrusion being sized, shaped and located to engage the detent when the module is mounted within the channel. The module also includes a locking clip moveable from an unlocked position, in which flexing of the at least one flexible portion is permitted, and a locked position, in which flexing of the at least one flexible portion is limited or prevented, such that when the module is mounted within the channel, removal of the module is inhibited.
    Type: Grant
    Filed: April 28, 2016
    Date of Patent: September 12, 2017
    Assignee: Carling Technologies, Inc.
    Inventors: Richard Sorenson, Sr., Michael Fasano, James Bugryn
  • Patent number: 9755447
    Abstract: A USB charging device that is designed for installation in wet and/or environments where corrosive moisture (e.g., saltwater) are prevalent including a water tight enclosure that includes a door that is biased to a closed position to form a water tight seal over a USB receptacle. The device includes an intermediate seal that seals between the USB receptacles and the power electronics situated in the lower portion of the device. The device is also provided such that the lower portion may be slid into the upper portion to form a mechanical interlock and form an electrical connection between the upper and lower portions while simultaneously forming a water tight seal.
    Type: Grant
    Filed: April 2, 2015
    Date of Patent: September 5, 2017
    Assignee: Carling Technologies, Inc.
    Inventors: Brian Joseph Ries, Zoltan Bertalan, Trevor Fitch
  • Patent number: 9679720
    Abstract: A circuit interrupter including an arc extinguisher which functions to arrest an arc that develops between electrical contacts. The circuit interrupter includes a permanent magnet coupled at opposite ends to two magnetically permeable pole pieces that are configured to drive or urge an arc into toward an arc extinguisher. The device allows for arc motivation due to the magnetic field without requiring the use of electrical power and allows for a rugged, light-weight design.
    Type: Grant
    Filed: May 6, 2016
    Date of Patent: June 13, 2017
    Assignee: Carling Technologies, Inc.
    Inventor: James Bugryn
  • Patent number: 9530593
    Abstract: A circuit interrupter configured to aid in rapidly extinguishing an electrical arc regardless of the polarity of current through a circuit interrupter, and during low current conditions. Various implementations of the circuit interrupter incorporate an electromagnet and a pivoting permanent magnet. These structures produce additive magnetic fields that create a force on an arc between the contacts, urging it toward an arc arresting structure regardless of the electrical polarity of the circuit interrupter or the magnitude of the current through the circuit interrupter.
    Type: Grant
    Filed: August 19, 2015
    Date of Patent: December 27, 2016
    Assignee: Carling Technologies, Inc.
    Inventor: Michael Fasano
  • Patent number: 9443679
    Abstract: A two-piece rocker assembly having an inner rocker and an outer rocker, the inner rocker being snap-fit into the outer rocker via a connection between at least one flange and at least one latch beam. In certain embodiments, a locking member is added to the two-piece rocker assembly.
    Type: Grant
    Filed: November 8, 2013
    Date of Patent: September 13, 2016
    Assignee: Carling Technologies, Inc.
    Inventor: Vincent Cassarino
  • Patent number: 9431193
    Abstract: A low current switch has a flexible movable contact that can be deflected by an actuator. In some implementations the switch may permit a low current switch to be manufactured using elements of a high current switch without requiring large amounts of precious metal. The flexible movable contact may be arranged as one or more cantilevers that are deflected using a rocking actuator. The actuator interacts with the movable contact in such a way as to provide tactile feedback to an operator comparable to a high current switch having a rigid movable contact. Also described are a set of low and high current switches, components of a low current switch, and a method of manufacturing a low current switch.
    Type: Grant
    Filed: March 7, 2014
    Date of Patent: August 30, 2016
    Assignee: Carling Technologies, Inc.
    Inventor: Walter A. Sadowski
  • Patent number: 9406465
    Abstract: Circuit interrupter having an arc extinguisher which functions to arrest an arc between its contacts regardless of the polarity of the contacts. The circuit interrupter includes one or more permanent magnets configured to drive an arc into the arc extinguisher. The arc extinguisher may include two arc paths, each including arc splitter plates. The two arc paths may be adjacent, each extending in a parallel direction. The arc paths may alternatively be non-adjacent, each extending in a perpendicular direction.
    Type: Grant
    Filed: July 30, 2015
    Date of Patent: August 2, 2016
    Assignee: Carling Technologies, Inc.
    Inventor: Michael Fasano
  • Patent number: 9384931
    Abstract: A circuit breaker having a movable contact arm for opening and closing the circuit which is controlled separately by a circuit breaker mechanism for circuit protection and by a switch lever mechanism which does not require actuation of the circuit breaker mechanism to function. The switch lever may be activated by a solenoid or other suitable means, and various interlocking mechanical states exist among the elements that provide added safety features.
    Type: Grant
    Filed: August 12, 2014
    Date of Patent: July 5, 2016
    Assignee: Carling Technologies, Inc.
    Inventor: Michael Fasano
  • Patent number: 9281149
    Abstract: A circuit breaker includes a shielding component having an external portion which defines a space external to the circuit breaker housing and covers a vent in the circuit breaker housing to direct gasses and debris from the vent to an outlet. The external portion also prevents insertion of the circuit breaker into a breaker box closer than the distances defining the space. This can have the advantage of preventing arcing from the breaker contacts to the breaker box. The external portion may also prevent insertion of the circuit breaker into a breaker box such that a vent in the circuit breaker housing is blocked. In some implementations, the shielding component contains an internal portion which extends into the circuit breaker housing and is disposed to impede debris generated by contact arcing, or other debris, from entering the mechanism of the circuit breaker.
    Type: Grant
    Filed: March 7, 2014
    Date of Patent: March 8, 2016
    Assignee: Carling Technologies, Inc.
    Inventors: Michael Fasano, Jianzhuan Lin
  • Patent number: 8866034
    Abstract: A circuit interrupter for cooling and quenching an electrical arc having a housing with a first contact and a second contact movable with respect to the first contact. An arc splitter is located in an arcing chamber, and an arc runner is located near the second contact. The arc runner has an arc strap facing toward the first contact, a first wall shaped as a rectangular spiral perpendicularly extending from the arc strap, a second wall shaped as a rectangular spiral perpendicularly extending from to the arc strap and opposite the first wall. The arc runner generates a magnetic force on the arc forcing the arc toward the arc splitter.
    Type: Grant
    Filed: April 16, 2012
    Date of Patent: October 21, 2014
    Assignee: Carling Technologies, Inc.
    Inventor: Michael Fasano
  • Patent number: 8822866
    Abstract: A circuit interrupter has a first contact, a second contact movable with respect to the first contact, an arcing chamber, and an arc splitter. The arc splitter is located on a first side of the first contact, as is an arc runner. An electrical conductor is connected to the arc runner having a first portion running from the first side of the first contact towards a second side of the first contact, the second side being opposite the first side with respect to the first contact. A second portion is connected to the first portion and the second contact; the second portion is located on the second side of the first contact. A current running through the arc runner and the electrical conductor generates a magnetic force on the arc moving the arc toward the arc splitter.
    Type: Grant
    Filed: April 19, 2011
    Date of Patent: September 2, 2014
    Assignee: Carling Technologies, Inc.
    Inventor: Michael Fasano
  • Patent number: 8803640
    Abstract: A circuit breaker having a movable contact arm for opening and closing the circuit which is controlled separately by a circuit breaker mechanism for circuit protection and by a switch lever mechanism which does not require actuation of the circuit breaker mechanism to function. The switch lever may be activated by a solenoid or other suitable means, and various interlocking mechanical states exist among the elements that provide added safety features.
    Type: Grant
    Filed: August 29, 2012
    Date of Patent: August 12, 2014
    Assignee: Carling Technologies, Inc.
    Inventor: Michael Fasano
  • Patent number: 8749329
    Abstract: A circuit interrupter has a first contact, a second contact, and a trip arm which moves the second contact between a closed position where the second contact is touching the first contact and an open position in which the second contact is spaced apart from the first contact. A first trip mechanism has a first solenoid, a first overcurrent sensor, and a first arm. A second trip mechanism has a second solenoid, a second overcurrent sensor, and a second arm. The first trip mechanism activates the first arm after a first threshold amount of time which actuates the trip arm when the first overcurrent sensor detects a first threshold level. The second trip mechanism activates the second arm after a second threshold amount of time which actuates the trip arm when the second overcurrent sensor detects a second threshold level, the second threshold level being different than the first.
    Type: Grant
    Filed: April 13, 2012
    Date of Patent: June 10, 2014
    Assignee: Carling Technologies, Inc.
    Inventor: Michael Fasano
  • Patent number: 8642903
    Abstract: A rotary switch having a body, a rotary knob attached to the body, and at least two terminals attached to the body. An actuator is pivotably mounted within the body and operably connected to the rotary knob, the actuator pivoting upon a rotation of the rotary knob. A conductor is pivotably mounted in the body and is in communication with the actuator. The conductor is adapted to connect or disconnect the at least two terminals when the actuator is pivotably moved.
    Type: Grant
    Filed: November 14, 2011
    Date of Patent: February 4, 2014
    Assignee: Carling Technologies, Inc.
    Inventors: Walter Sadowski, Joseph LeClair, III
  • Patent number: 8174804
    Abstract: A circuit breaker apparatus may be used to interrupt overcurrent and ground fault in a circuit. The circuit breaker apparatus may include an overcurrent coil for tripping the circuit breaker apparatus, a voltage coil also for tripping the circuit breaker apparatus located proximate to the overcurrent coil, ground fault electronics connected to the voltage coil and structured to detect a ground fault in the circuit when the ground fault exceeds a threshold level, and a solid state switch. The ground fault electronics can be structured to send a trip signal to close the solid state switch when a ground fault is detected, the solid state switch is configured to force a current through the voltage coil when the solid state switch is closed, the current being of sufficient magnitude to trip the circuit breaker apparatus.
    Type: Grant
    Filed: November 12, 2010
    Date of Patent: May 8, 2012
    Assignee: Carling Technologies, Inc.
    Inventor: Michael Fasano
  • Patent number: 7835120
    Abstract: A circuit breaker apparatus may be used to interrupt overcurrent and ground fault in a circuit. The circuit breaker apparatus may include an overcurrent coil for tripping the circuit breaker apparatus, a voltage coil also for tripping the circuit breaker apparatus located proximate to the overcurrent coil, and ground fault electronics connected to the voltage coil and structured to detect a ground fault in the circuit when the ground fault exceeds a threshold level. The ground fault electronics can be structured to send a trip signal to the voltage coil when a ground fault is detected, and the voltage coil can be structured to trip the circuit breaker apparatus when it receives the trip signal from the ground fault electronics.
    Type: Grant
    Filed: March 13, 2008
    Date of Patent: November 16, 2010
    Assignee: Carling Technologies, Inc.
    Inventor: Michael A. Fasano