Patents Assigned to Chevron Phillip Chemical Company, LP
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Patent number: 11945938Abstract: Ethylene-based polymers are characterized by a density from 0.92 to 0.955 g/cm3, a HLMI of less than 35 g/10 min, and a ratio of a number of short chain branches (SCBs) per 1000 total carbon atoms at Mz to a number of SCBs per 1000 total carbon atoms at Mn in a range from 11.5 to 22. These polymers can have a higher molecular weight (HMW) component and a lower molecular weight (LMW) component, in which a ratio of a number of SCBs per 1000 total carbon atoms at Mn of the HMW component to a number of SCBs per 1000 total carbon atoms at Mn of the LMW component is in a range from 10.5 to 22. These ethylene polymers can be produced using a dual catalyst system containing an unbridged metallocene compound with an indenyl group having at least one halogen-substituted hydrocarbyl substituent with at least two halogen atoms, and a single atom bridged metallocene compound with a fluorenyl group and a cyclopentadienyl group.Type: GrantFiled: April 20, 2023Date of Patent: April 2, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Graham R. Lief, Qing Yang, Youlu Yu
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Patent number: 11945897Abstract: Methods for preparing a metallocene-based catalyst composition that can impact the long chain branching of ethylene homopolymers and copolymers produced using the catalyst composition are described. The catalyst composition can be prepared by contacting a metallocene compound, a hydrocarbon solvent, and a first organoaluminum compound for a first period of time to form a metallocene solution, and then contacting the metallocene solution with an activator-support and a second organoaluminum compound for a second period of time to form the catalyst composition.Type: GrantFiled: October 18, 2023Date of Patent: April 2, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Max P. McDaniel, Tony R. Crain
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Patent number: 11939542Abstract: A system for processing plastic waste may include a feed line, a feed fractionator, a hydrotreater, a catalytic reforming unit, a heavy oil cracker, and a steam cracker. A pyrolyzed plastics feed is separated into light, medium, and heavy hydrocarbon streams. The hydrotreater removes sulfur, and the catalytic reforming unit produces a circular aromatic-rich stream. The heavy oil cracker generates cracked streams. The steam cracker produces a circular olefin stream from a cracked stream. A system for processing plastic waste may include the feed line, the feed fractionator, the hydrotreater, a medium hydrocarbon fractionator, the catalytic reforming unit, a full-range reforming unit, the heavy oil cracker, and the steam cracker. The medium hydrocarbon fractionator produces two hydrocarbon streams. The full-range naphtha reforming unit produces a second circular aromatic-rich stream.Type: GrantFiled: September 11, 2023Date of Patent: March 26, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Bruce D. Murray, Scott G. Morrison, Kenneth Fountain, Steven R. Horlacher, Vincent D. Mcgahee, Reza Khankal, David Dockter
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Patent number: 11932817Abstract: The present disclosure generally relates to systems, methods, and processes for catalytic hydrocarbon reformation.Type: GrantFiled: February 13, 2023Date of Patent: March 19, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Ryan W. Snell, Vincent D. McGahee
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Patent number: 11920089Abstract: Pyrolysis processes comprise contacting a waste polyolefin with a solid catalyst at a pyrolysis temperature to form a pyrolysis product containing C1-C10 hydrocarbons. In some instances, the solid catalyst can be a silica-coated alumina, a fluorided silica-coated alumina, or a sulfated alumina, while in other instances, the solid catalyst can be any suitable solid oxide or chemically-treated solid oxide that is characterized by a d50 average particle size from 5 to 12 ?m and a particle size span from 0.7 to 1.7. Hydrocarbon compositions are formed from the pyrolysis of waste polyolefins with specific amounts of methane and higher carbon number hydrocarbons.Type: GrantFiled: May 11, 2023Date of Patent: March 5, 2024Assignee: Chevron Phillips Chemical Company LPInventors: David W. Dockter, Max P. McDaniel, Kathy S. Clear
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Patent number: 11912809Abstract: Fluorided silica-coated alumina activator-supports have a bulk density from 0.15 to g/mL, a total pore volume from 0.85 to 2 mL/g, a BET surface area from 200 to 500 m2/g, an average pore diameter from 10 to 25 nm, and from 80 to 99% of pore volume in pores with diameters of greater than 6 nm. Methods of making the fluorided silica-coated alumina activator-supports and using the fluorided silica-coated aluminas in catalyst compositions and olefin polymerization processes also are described. Representative ethylene-based polymers produced using the compositions and processes have a melt index of 0.1 to 10 g/10 min and a density of 0.91 to 0.96 g/cm3, and contain from 70 to 270 ppm solid oxide and from 2 to 18 ppm fluorine.Type: GrantFiled: June 1, 2023Date of Patent: February 27, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Max P. McDaniel, Eric D. Schwerdtfeger, Qing Yang, Carlos A. Cruz, Jinping J. Zhou, Anand Ramanathan, Kathy S. Clear, Zhihui Gu
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Patent number: 11884614Abstract: An alpha olefin synthesis process includes (i) subjecting a first normal alpha olefin to hydroformylation in the presence of carbon monoxide and hydrogen to form a first linear aldehyde, (ii) subjecting the first linear aldehyde to decarbonylative olefination to form a linear internal olefin, (iii) subjecting the linear internal olefin to isomerization-hydroformylation in the presence of carbon monoxide and hydrogen to form a second linear aldehyde, and (iv) subjecting the second linear aldehyde to hydrogenation to form a linear alcohol followed by dehydration to form a second normal alpha olefin, or subjecting the second linear aldehyde to combined hydrogenation-dehydration in a single step to form a second normal alpha olefin. Using this process, for example, ethylene can be converted to 1-hexene, and 1-butene can be converted to 1-decene.Type: GrantFiled: May 26, 2022Date of Patent: January 30, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Brooke L. Small, Michael S. Webster-Gardiner
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Patent number: 11878952Abstract: Methods for deactivating a transition metal-based catalyst system containing a co-catalyst comprising an aluminoxane and optionally an alkylaluminum are disclosed in which the catalyst system is contacted with a C4-C18 alcohol co-catalyst deactivating agent at a molar amount of OH of the co-catalyst deactivating agent in a range from 0.5 to 1.5 times {(moles of aluminum of the aluminoxane)+(moles aluminum of the alkylaluminum)+(moles aluminum of the alkylaluminum)}. Related methods for deactivating a residual catalyst system in reactor effluent streams and related ethylene oligomerization processes also are described.Type: GrantFiled: November 14, 2022Date of Patent: January 23, 2024Assignee: Chevron Phillips Chemical Company LPInventor: Brooke L. Small
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Patent number: 11873264Abstract: Process for producing alpha olefins comprising contacting ethylene, a zirconium based catalyst system comprising, a hydrocarbylmetal compound, a chain transfer agent, and optionally an organic reaction medium. Chain transfer agents which can be utilized include a) hydrogen, b) a compound comprising a hydrogen silicon bond, a compound having a hydrogen sulfur bond, a compound having a hydrogen phosphorus bond, or c) a transition metal compound chain transfer agent.Type: GrantFiled: November 29, 2022Date of Patent: January 16, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Brooke L. Small, Orson L. Sydora, Ronald D. Knudsen
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Patent number: 11865528Abstract: Supported chromium catalysts with an average valence less than +6 and having a hydrocarbon-containing or halogenated hydrocarbon-containing ligand attached to at least one bonding site on the chromium are disclosed, as well as ethylene-based polymers with terminal alkane, aromatic, or halogenated hydrocarbon chain ends. Another ethylene polymer characterized by at least 2 wt. % of the polymer having a molecular weight greater than 1,000,000 g/mol and at least 1.5 wt. % of the polymer having a molecular weight less than 1000 g/mol is provided, as well as an ethylene homopolymer with at least 3.5 methyl short chain branches and less than 0.6 butyl short chain branches per 1000 total carbon atoms.Type: GrantFiled: July 17, 2023Date of Patent: January 9, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Masud M. Monwar, Carlos A. Cruz, Jared L. Barr, Max P. McDaniel
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Patent number: 11865505Abstract: Methods for synthesizing a water-soluble titanium-silicon complex are disclosed herein. The titanium-silicon complex can be utilized to produce titanated solid oxide supports and titanated chromium supported catalysts. The titanated chromium supported catalysts subsequently can be used to polymerize olefins to produce, for example, ethylene based homopolymer and copolymers.Type: GrantFiled: January 31, 2022Date of Patent: January 9, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Max P. McDaniel, Kathy S. Clear, Jeremy M. Praetorius
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Patent number: 11866529Abstract: Ethylene-based polymers having a density of 0.952 to 0.968 g/cm3, a ratio of HLMI/MI from 185 to 550, an IB parameter from 1.46 to 1.80, a tan ? at 0.1 sec?1 from 1.05 to 1.75 degrees, and a slope of a plot of viscosity versus shear rate at 100 sec?1 from 0.18 to 0.28 are described, with low melt flow versions having a HLMI from 10 to 30 g/10 min and a Mw from 250,000 to 450,000 g/mol, and high melt flow versions having a HLMI from 30 to 55 g/10 min and a Mw from 200,000 to 300,000 g/mol. These polymers have the processability of chromium-based resins, but with improved stress crack resistance and topload strength for bottles and other blow molded products.Type: GrantFiled: December 6, 2022Date of Patent: January 9, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Jeremy M. Praetorius, Yongwoo Inn, Alfred E. Brown, Jr., Brandy Rutledge-Ryal, Carlos A. Cruz, Jay M. Chaffin
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Patent number: 11859025Abstract: Disclosed herein are oligomerization processes in which ethylene and a catalyst system are first combined for a suitable residence time in an activation vessel, prior to introduction into a reaction zone to oligomerize ethylene to form a desired oligomer product, such as 1-hexene and/or 1-octene. Related oligomerization reaction systems that include the activation vessel also are disclosed. In these oligomerization processes and reaction systems, the catalyst system can be fully activated as it leaves the activation vessel and enters the reaction zone, thus providing greater catalyst utilization and less catalyst waste.Type: GrantFiled: September 7, 2021Date of Patent: January 2, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Steven M. Bischof, James L. Hillier, Uriah J. Kilgore, Steve R. Hutchison, Bruce E. Kreischer, Orson L. Sydora
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Patent number: 11859024Abstract: Ethylene-based polymers are characterized by a melt index less than 1 g/10 min, a density from 0.94 to 0.965 g/cm3, a Mw from 100,000 to 250,000 g/mol, a relaxation time from 0.5 to 3 sec, and an average number of long chain branches (LCBs) per 1,000,000 total carbon atoms in a molecular weight range of 300,000 to 900,000 g/mol that is greater than that in a molecular weight range of 1,000,000 to 2,000,000 g/mol, or an average number of LCBs per 1,000,000 total carbon atoms in a molecular weight range of 1,000,000 to 2,000,000 g/mol of less than or equal to about 5 and a maximum ratio of ?E/3? at an extensional rate of 0.1 sec?1 from 1.2 to 10. These polymers have substantially no long chain branching in the high molecular weight fraction of the polymer, but instead have significant long chain branching in a lower molecular weight fraction, such that polymer melt strength and parison stability are maintained for the fabrication of blow molded products and other articles of manufacture.Type: GrantFiled: January 10, 2022Date of Patent: January 2, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Jeremy M. Praetorius, Alfred E. Brown, Jr., Yongwoo Inn, Youlu Yu, Qing Yang, Ashish M. Sukhadia
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Patent number: 11859041Abstract: This disclosure provides new methods for the design and development of ethylene polymerization catalysts, including Group 4 metallocene catalysts such as zirconocenes, which are based on an improved ability to adjust co-monomer incorporation into the polymer. Computational analyses with and without dispersion corrections revealed that designing catalyst scaffolds which induce stabilizing non-covalent dispersion type interactions with incoming ?-olefin co-monomers can be used to modulate co-monomer selectivity into the polyethylene chain. Demonstrated herein is a lack of correlation of computed ??G‡ values against experimental ??G‡ values when the dispersion correction (D3BJ) was disabled, and B3LYP was used in the absence of Grimme's D3 dispersion and Becke-Johnson (BJ) dampening, but a correlation of computed against experimental ??G‡ with B3LYP+D3BJ, which are used to design new catalyst scaffolds.Type: GrantFiled: August 16, 2021Date of Patent: January 2, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Steven M. Bischof, Qing Yang, Orson L. Sydora, Graham R. Lief, Richard M Buck, Daniel H. Ess, Steven M. Maley
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Patent number: 11850576Abstract: Methods for producing supported catalysts containing a transition metal and a bound zeolite base are disclosed. These methods employ a step of impregnating the bound zeolite base with the transition metal, fluorine, and high loadings of chlorine. The resultant high chlorine content supported catalysts have improved catalyst activity in aromatization reactions.Type: GrantFiled: February 21, 2022Date of Patent: December 26, 2023Assignee: Chevron Phillips Chemical Company LPInventor: Gabriela D. Alvez-Manoli
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Patent number: 11851505Abstract: Disclosed herein are ethylene-based polymers generally characterized by a melt index of less than 1 g/10 min, a density from 0.93 to 0.965 g/cm3, a CY-a parameter at 190° C. of less than 0.2, an average number of short chain branches per 1000 total carbon atoms of the polymer in a molecular weight range of 400,000 to 600,000 g/mol that is greater than that in a molecular weight range of 40,000 to 60,000 g/mol, and an average number of long chain branches per 1000 total carbon atoms of the polymer in a molecular weight range of 400,000 to 600,000 g/mol that is greater than that in a molecular weight range of 4,000,000 to 6,000,000 g/mol.Type: GrantFiled: January 6, 2021Date of Patent: December 26, 2023Assignee: Chevron Phillips Chemical Company LPInventors: Errun Ding, Qing Yang, Randall S. Muninger, Youlu Yu, Yongwoo Inn
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Patent number: 11850581Abstract: Techniques and systems for reducing fouling in a polymerization system are described. The polymerization system includes a reactor coupled to a recycle system. The recycle system includes at least one fouling-susceptible unit. The technique includes inducing polymerization of a reactant, for example, at least one olefin monomer reactant, with a catalyst in the reactor. The technique may further include circulating a fluidizing stream through the reactor and the at least one fouling-susceptible unit. The fluidizing stream may include entrained particles tending to foul the at least one fouling-susceptible unit. The technique can further include contacting the fluidizing stream with a catalyst poison at at least one location upstream of the at least one fouling-susceptible unit in the recycle system.Type: GrantFiled: February 9, 2022Date of Patent: December 26, 2023Assignee: Chevron Phillips Chemical Company LPInventors: Jeffrey S. Lowell, Kenneth A. Dooley, Ran Li, Darius Aruho
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Patent number: 11851397Abstract: Methods for synthesizing a mercaptan compound include the steps of contacting a nickel-molybdenum catalyst with H2S at a sulfiding temperature of less than or equal to 235° C. to form a supported sulfur-containing catalyst, and then contacting an alcohol compound or an olefin compound, H2S, and the supported sulfur-containing catalyst to form a reaction mixture containing the mercaptan compound.Type: GrantFiled: October 5, 2021Date of Patent: December 26, 2023Assignee: Chevron Phillips Chemical Company LPInventors: Jason L. Kreider, Daniel M. Hasenberg, Brian Gerlach, Dale M. Solaas, Kenneth M. Lassen
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Publication number: 20230407189Abstract: This disclosure provides processes for reforming hydrocarbons by using a series of adiabatic reactors and catalysts, in which the catalyst(s) in at least one front or upstream catalyst bed or reactor includes a higher fluoride concentration, higher chloride concentration, or both than the respective halide concentrations in the catalysts in one or more downstream catalyst beds or reactors, which has been unexpectedly discovered to extend the useful life and/or the selectivity of the catalyst system.Type: ApplicationFiled: May 23, 2023Publication date: December 21, 2023Applicant: Chevron Phillips Chemical Company LPInventors: Cori A. Demmelmaier-Chang, Joseph Bergmeister, III, Vincent D. McGahee, Gabriela D. Alvez-Manoli