Patents Assigned to Chevron Phillips Chemicals Company LP
  • Patent number: 11773198
    Abstract: Methods of controlling olefin polymerization reactor systems may include a) selecting n input variables, each input variable corresponding to a process condition for an olefin polymerization process; b) identifying m response variables corresponding to a measurable polymer property; c) adjusting one of more of the n input variables using the olefin polymerization reactor system and measuring each of the m response variables as a function of the input variables for olefin polymers; d) analyzing the change in each of the response variables as a function of the input variables to determine coefficients; e) calculating a Response Surface Model (RSM) for each response variable determined in step d); f) applying n selected input variables to the calculated RSM to predict one or more of m target response variables; and g) using the n selected input variables to operate the olefin polymerization reactor system and provide a polyolefin product.
    Type: Grant
    Filed: September 9, 2022
    Date of Patent: October 3, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Paul J. DesLauriers, Jeff S. Fodor, Eric J. Netemeyer, Qing Yang
  • Patent number: 11767279
    Abstract: Processes for converting a hydrocarbon reactant into an alcohol compound and/or a carbonyl compound are disclosed, and these processes include the steps of irradiating the hydrocarbon reactant and a supported chromium catalyst comprising chromium in a hexavalent oxidation state with a light beam at a wavelength in the UV-visible spectrum to reduce at least a portion of the supported chromium catalyst to form a reduced chromium catalyst, and hydrolyzing the reduced chromium catalyst to form a reaction product comprising the alcohol compound and/or the carbonyl compound. In addition, these processes can further comprise a step of calcining all or a portion of the reduced chromium catalyst to regenerate the supported chromium catalyst.
    Type: Grant
    Filed: July 14, 2022
    Date of Patent: September 26, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Carlos A. Cruz, Masud M. Monwar, Jared L. Barr, William C. Ellis
  • Patent number: 11767378
    Abstract: Polymerization processes and reactor systems for producing multimodal ethylene polymers are disclosed in which at least one loop reactor and at least one fluidized bed reactor are utilized. Configurations include a loop reactor in series with a fluidized bed reactor and two loop reactors in series with a fluidized bed reactor.
    Type: Grant
    Filed: September 23, 2022
    Date of Patent: September 26, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Joel A. Mutchler, Eric J. Netemeyer, Joseph A. Curren, Michael H. Treptau, Kenneth A. Dooley, Jeffrey S. Lowell, Jeffrey S. Fodor, Scott E. Kufeld
  • Publication number: 20230295524
    Abstract: A pyrolysis oil fractionation system for treating a pyrolysis oil feed includes a fractionation column, at least one treatment catalyst bed, and a plurality of distillation trays. The system further includes a condenser to receive a light fraction and produce a condensed gasoline product and a vapor, a receiver coupled to the condenser, a knockout drum, and a distillate stripper coupled to the fractionation column. A method for treating a pyrolysis oil feed includes, in a fractionating column, dehydrohalogenating, decontaminating, and/or dehydrating a pyrolysis oil feed in at least one treatment catalyst bed, and distilling the treated pyrolysis oil feed into a light fraction, a middle fraction, a heavy fraction, and a bottom fraction. The method further includes condensing the light fraction and producing a condensed gasoline product and a vapor, separating a fuel gas product from the vapor, and stripping the middle fraction to produce a distillate product.
    Type: Application
    Filed: March 16, 2022
    Publication date: September 21, 2023
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventor: Steven R. Horlacher
  • Patent number: 11761120
    Abstract: Disclosed herein are high melt flow polypropylene homopolymers generally characterized by a melt flow rate ranging from 200 g/10 min to 3000 g/10 min, a ratio of Mw/Mn ranging from 2 to 5, and a peak melting point ranging from 138° C. to 151° C. These polypropylene homopolymers can be produced by catalyst systems containing a racemic ansa-bis(indenyl)zirconocene compound, an activator-support, and an organoaluminum co-catalyst.
    Type: Grant
    Filed: October 12, 2020
    Date of Patent: September 19, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Graham R. Lief, Eric J. Haschke
  • Patent number: 11753358
    Abstract: Processes for converting a hydrocarbon reactant into an alcohol compound and/or a carbonyl compound are disclosed, and these processes include the steps of forming a supported chromium catalyst comprising chromium in a hexavalent oxidation state, irradiating the hydrocarbon reactant and the supported chromium catalyst with a light beam at a wavelength in the UV-visible spectrum to reduce at least a portion of the supported chromium catalyst to form a reduced chromium catalyst, and hydrolyzing the reduced chromium catalyst to form a reaction product comprising the alcohol compound and/or the carbonyl compound. The supported chromium catalyst can be formed by heat treating a supported chromium precursor, contacting a chromium precursor with a solid support while heat treating, or heat treating a solid support and then contacting a chromium precursor with the solid support.
    Type: Grant
    Filed: July 19, 2022
    Date of Patent: September 12, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Carlos A. Cruz, Masud M. Monwar, Max P. McDaniel, Jared Barr, Kathy S. Clear, William C. Ellis
  • Patent number: 11753488
    Abstract: Methods for preparing metallocene-based catalyst compositions include the steps of contacting an alcohol compound and an organoaluminum compound for a first period of time to form a precontacted mixture, and contacting the precontacted mixture with an activator-support and a metallocene compound for a second period of time to form the catalyst composition. Such catalyst compositions can contain an activator-support, a metallocene compound, an organoaluminum compound, and a dialkyl aluminum alkoxide, and these catalyst compositions have increased catalytic activity for the polymerization of olefins.
    Type: Grant
    Filed: June 24, 2022
    Date of Patent: September 12, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Qing Yang, Ryan N. Rose, Max P. McDaniel, Zhihui Gu
  • Patent number: 11753356
    Abstract: Methods for determining ethylene concentration in an ethylene oligomerization reactor using an ultrasonic flow meter are described, and these methods are integrated into ethylene oligomerization processes and related oligomerization reactor systems.
    Type: Grant
    Filed: November 22, 2022
    Date of Patent: September 12, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Bruce E. Kreischer, Kendall M. Hurst, Eric D. Schwerdtfeger, Steven M. Bischof, Jared Fern, Kent E. Mitchell, James Hillier
  • Patent number: 11746071
    Abstract: Metathesis of olefins in a loop reactor having liquid reaction medium circulated therein that contains reactant olefins and homogeneous metathesis catalyst system in liquid phase. Recovery of product olefin(s) occurs after removing a liquid reactor effluent from the loop reactor, and unreacted reactant olefin(s) recovered from the liquid reactor effluent can be recycled to the loop reactor.
    Type: Grant
    Filed: October 3, 2022
    Date of Patent: September 5, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Wei Qi, Enrique Mancillas, Jeffery C. Gee, Sean K. McLaughlin, Jared Fern, Steven Bischof, Paul Hobson
  • Patent number: 11746297
    Abstract: This disclosure relates to the production of chemicals and plastics using pyrolysis oil from the pyrolysis of plastic waste as a co-feedstock along with a petroleum-based, fossil fuel-based, or bio-based feedstock. In an aspect, the polymers and chemicals produced according to this disclosure can be certified under International Sustainability and Carbon Certification (ISCC) provisions as circular polymers and chemicals at any point along complex chemical reaction pathways. The use of a mass balance approach which attributes the pounds of pyrolyzed plastic products derived from pyrolysis oil to any output stream of a given unit has been developed, which permits ISCC certification agency approval.
    Type: Grant
    Filed: February 23, 2023
    Date of Patent: September 5, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Ronald G. Abbott, Scott G. Morrison, Steven R. Horlacher, Jamie N. Sutherland, Bruce D. Murray, Jacob M. Hilbrich, Charles T. Polito
  • Patent number: 11735293
    Abstract: Methods for simultaneously determining the concentrations of transition metal compounds in solutions containing two or more transition metal compounds are described. Polymerization reactor systems providing real-time monitoring and control of the concentrations of the transition metal components of a multicomponent catalyst system are disclosed, as well as methods for operating such polymerization reactor systems, and for improving methods of preparing the multicomponent catalyst system.
    Type: Grant
    Filed: August 30, 2021
    Date of Patent: August 22, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Richard M. Buck, Qing Yang
  • Patent number: 11732068
    Abstract: Disclosed are a method and system for propylene polymerization utilizing a loop slurry reactor. The method can include polymerizing propylene in a loop slurry reactor under bulk polymerization conditions to produce polypropylene. The propylene polymerization system can include i) a loop slurry reactor and a heat exchange system that is configured to cool the legs of the loop slurry reactor and/or ii) an inlet manifold that is configured to connect flashline heaters to a separator.
    Type: Grant
    Filed: October 26, 2021
    Date of Patent: August 22, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Bryan M. Garner, Anthony O. Parker
  • Patent number: 11731122
    Abstract: Disclosed herein are methods for preparing fluorided solid oxides by contacting an acidic fluorine-containing compound with an inorganic base to form an aqueous mixture having a pH of at least 4, followed by contacting a solid oxide with the aqueous mixture to produce the fluorided solid oxide. Also disclosed are methods for preparing fluorided solid oxides by contacting an acidic fluorine-containing compound with a solid oxide to produce a mixture, followed by contacting the mixture with a inorganic base to produce the fluorided solid oxide at a pH of at least about 4. The fluorided solid oxide can be used as an activator component in a catalyst system for the polymerization of olefins.
    Type: Grant
    Filed: July 1, 2022
    Date of Patent: August 22, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Kathy S. Clear, Qing Yang, Tony R. Crain
  • Patent number: 11718573
    Abstract: A C10 hydrocarbon composition of greater than 55 wt. % C10 mono-olefins containing from 11 to 45 wt. % 1-decene, at least 0.5 wt. % 2-butyl-1-hexene, at least 1 wt. % 3-propyl-1-heptene, from 0.5 to 12 wt. % 4-ethyl-1-octene, at least 4 wt. % 4-penten-1-yl-cyclopentane, and from 2 to 40 wt. % 5-methyl-1-nonene. A C12 hydrocarbon composition of greater than 60 wt. % C12 mono-olefins containing at least 8 wt. % 1-dodecene and at least 0.5 wt. % 6-hepten-1-yl-cyclopentane, and the composition also containing heptylcyclopentane and n-dodecane at a weight ratio of heptylcyclopentane to n-dodecane from 0:3:1 to 8:1. A C14 hydrocarbon composition of greater than 60 wt. % C14 mono-olefins containing at least 12 wt. % 1-tetradecene and at least 0.5 wt. % 8-nonen-1-yl-cyclopentane, and the composition also containing from 3 to 30 wt. % of n-tetradecane and nonylcyclopentane.
    Type: Grant
    Filed: September 1, 2022
    Date of Patent: August 8, 2023
    Assignee: Chevron Phillips Chemical Company, LP
    Inventor: Orson L. Sydora
  • Patent number: 11713424
    Abstract: A process for operating a reforming system by operating a reforming section containing a plurality of reactors, wherein each of the plurality of reactors containing a reforming catalyst capable of catalyzing the conversion of at least a portion of the hydrocarbons in a treated hydrocarbon stream into a reactor effluent comprising aromatic hydrocarbons, and operating a sulfur guard bed (SGB) to remove sulfur and sulfur-containing hydrocarbons from a hydrocarbon feed to provide the treated hydrocarbon stream, where the SGB contains at least a layer of a SGB catalyst comprising the same catalyst as the reforming catalyst, and where each reactor of the plurality of reactors within the reforming section may be operated at a higher operating temperature than an operating temperature of the SGB. A system for carrying out the process is also provided.
    Type: Grant
    Filed: February 14, 2018
    Date of Patent: August 1, 2023
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Ryan W. Snell, Scott G. Morrison, Vincent D. McGahee, Xianghong Hao, Gabriela Alvez-Manoli
  • Patent number: 11708433
    Abstract: A method of determining multimodal polyethylene quality comprising the steps of (a) providing a multimodal polyethylene resin sample; (b) determining, in any sequence, the following: that the multimodal polyethylene resin sample has a melt index within 30% of a target melt index; that the multimodal polyethylene resin sample has a density within 2.5% of a target density; that the multimodal polyethylene resin sample has a dynamic viscosity deviation (% MVD) from a target dynamic viscosity of less than about 100%; that the multimodal polyethylene resin sample has a weight average molecular weight (Mw) deviation (% MwD) from a target Mw of less than about 20%; and that the multimodal polyethylene resin sample has a gel permeation chromatography (GPC) curve profile deviation (% GPCD) from a target GPC curve profile of less than about 15%; and (c) responsive to step (b), designating the multimodal polyethylene resin sample as a high quality resin.
    Type: Grant
    Filed: May 14, 2021
    Date of Patent: July 25, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Youlu Yu, Paul J. DesLauriers, Yongwoo Inn
  • Publication number: 20230220282
    Abstract: This disclosure relates to the production of chemicals and plastics using pyrolysis oil from the pyrolysis of plastic waste as a co-feedstock along with a petroleum-based, fossil fuel-based, or bio-based feedstock. In an aspect, the polymers and chemicals produced according to this disclosure can be certified under International Sustainability and Carbon Certification (ISCC) provisions as circular polymers and chemicals at any point along complex chemical reaction pathways. The use of a mass balance approach which attributes the pounds of pyrolyzed plastic products derived from pyrolysis oil to any output stream of a given unit has been developed, which permits ISCC certification agency approval.
    Type: Application
    Filed: February 23, 2023
    Publication date: July 13, 2023
    Applicant: Chevron Phillips Chemical Company LP
    Inventors: Ronald G. ABBOTT, Scott G. MORRISON, Steven R. HORLACHER, Jamie N. SUTHERLAND, Bruce D. MURRAY, Jacob M. HILBRICH, Charles T. POLITO
  • Patent number: 11697697
    Abstract: A method of preparing a catalyst support comprising contacting an acid-soluble titanium-containing compound with an acid to form a first mixture; contacting the first mixture with an alkali metal silicate to form a hydrogel which has a silica content of from about 18 wt. % to about 35 wt. % based on the total weight of the hydrogel; contacting the hydrogel with an alkaline solution to form an aged hydrogel; washing the aged hydrogel to form a washed hydrogel; and drying the washed hydrogel to produce a titanium-containing-silica support wherein the support has a pore volume equal to or greater than about 1.4 cm3/g.
    Type: Grant
    Filed: April 17, 2020
    Date of Patent: July 11, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Eric D. Schwerdtfeger, Jeremy M. Praetorius
  • Patent number: 11691931
    Abstract: The present disclosure relates to a catalyst system comprising i) (a) a bicyclic 2-[(phosphinyl)aminyl] cyclic imine chromium salt or (b) a chromium salt and a bicyclic 2-[(phosphinyl)aminyl] cyclic imine and ii) an organoaluminum compound. The present disclosure also relates to a process comprising: a) contacting i) ethylene; ii) a catalyst system comprising (a) a 2-[(phosphinyl)aminyl] cyclic imine chromium salt complex or (b) a chromium salt and a bicyclic 2-[(phosphinyl)aminyl] cyclic imine; ii) an organoaluminum compound, and iii) optionally an organic reaction medium; and b) forming an oligomer product in a reaction zone.
    Type: Grant
    Filed: August 18, 2022
    Date of Patent: July 4, 2023
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Steven M. Bischof, Orson L. Sydora, Daniel H. Ess, Uriah J. Kilgore, Doo-Hyun Kwon
  • Patent number: 11685701
    Abstract: The present disclosure relates to a catalyst system comprising i) (a) an N2-phosphinyl bicyclic amidine chromium salt or (b) a chromium salt and an N2-phosphinyl bicyclic amidine and ii) an organoaluminum compound. The present disclosure also relate to a process comprising: a) contacting i) ethylene; ii) a catalyst system comprising (a) an N2-phosphinyl bicyclic amidine chromium salt complex or (b) a chromium salt and an N2-phosphinyl bicyclic amidine; ii) an organoaluminum compound, and iii) optionally an organic reaction medium; and b) forming an oligomer product in a reaction zone.
    Type: Grant
    Filed: September 27, 2022
    Date of Patent: June 27, 2023
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Steven M. Bischof, Orson L. Sydora, Daniel H. Ess, Uriah J. Kilgore, Doo-Hyun Kwon