Abstract: An industrial reader is provided with an image formation system that is particularly adapted to read bar codes and two-dimensional symbols marked directly on objects. The image formation system includes illumination sources and illumination transmissive components that produce a combination of bright field and dark field illumination.

Abstract: Disclosed are systems and methods for configuring a vision detector, wherein a training image is obtained from a production line operating in continuous motion so as to provide conditions substantially identical to those that will apply during actual manufacturing and inspection of objects. A training image can be obtained without any need for a trigger signal, whether or not the vision detector might use such a signal for inspecting the objects. Further disclosed are systems and methods for testing a vision detector by selecting, storing, and displaying a limited number of images from a production run, where those images correspond to objects likely to represent incorrect decisions.

Abstract: A method and system for probe-based pattern matching including an apparatus for synthetic training of a model of a pattern. The apparatus comprises a sensor for obtaining an image of the pattern and a processor for receiving the image of the pattern from the sensor and running a program. In the steps performed by the program a boundary of the pattern in the image is identified. A plurality of positive probes are placed at selected points along the boundary of the pattern and at least one straight segment of the boundary of the pattern is identified. The at least one straight segment of the boundary is extended to provide an imaginary straight segment and a plurality of negative probes are placed at selected points along the imaginary straight segment, where each negative probe has a negative weight.

Abstract: Systems and methods provide for illuminating a subject using a light pipe that transmits light from a source. A method includes providing a light pipe, the light pipe defining an inner lumen through which the image sensor views the subject; providing a light source in alignment with a proximal portion of the light pipe; and using the light source, projecting a light into the light pipe and through the light pipe, the light pipe including a distal portion for providing a high-angle bright field illumination pattern on the subject with a first portion of the light and for reflecting a second portion of the light for providing a low-angle dark field illumination pattern on the subject.

Abstract: Systems and methods are provided for selectively controlling the illumination, and particularly dark field illumination, applied to a symbol to be decoded, and for determining a suitable or optimized level of lighting for decoding the symbol. A method includes providing a light source comprising a plurality of individually-controllable lighting elements for providing low angle dark field illumination; activating an image sensor for detecting image data reflected from an encoded data symbol when the encoded data symbol is illuminated by the light source; and providing a controller connected to each of the individually-controllable lighting elements, the controller being programmed for: selectively activating the individually-controllable lighting elements to vary the direction of the low angle dark field illumination provided by the light source; and processing the image data detected by the image.

Abstract: An industrial reader is provided with an image formation system that is particularly adapted to read bar codes and two-dimensional symbols marked directly on objects. The image formation system includes illumination sources and illumination transmissive components that produce a combination of bright field and dark field illumination.

Abstract: A method is disclosed for instructing a user interface (UI) in communication with a first of vision processor (VP) to establish communication with a second (VP). The invention is useful in a machine vision system having a plurality of VPs and at least one UI. The method includes the steps of providing each VP with a link function for establishing communication between a VP and a UI; and activating the link function so as to issue instructions to the UI to establish communication with another VP. The link function enables local dynamic display of a remote VP on the UI, and a dynamic connection that provides a continually updated display representing a current state of the VP connected to the UI. An operator may observe results and alter parameters on any of the VPs in the system without having to first understand the architecture of the machine vision system.

Abstract: Disclosed are methods and apparatus for automatic optoelectronic detection and inspection of objects, based on capturing digital images of a two-dimensional field of view in which an object to be detected or inspected may be located, analyzing the images, and making and reporting decisions on the status of the object. Decisions are based on evidence obtained from a plurality of images for which the object is located in the field of view, generally corresponding to a plurality of viewing perspectives. Evidence that an object is located in the field of view is used for detection, and evidence that the object satisfies appropriate inspection criteria is used for inspection. Methods and apparatus are disclosed for capturing and analyzing images at high speed so that multiple viewing perspectives can be obtained for objects in continuous motion.

Abstract: An apparatus and method are disclosed for setting up a vision system having a camera and a vision processor cooperative with the camera. The apparatus includes a gesture recognizer, a key recognizer, a breakout box having at least two signaling elements, and a setup control unit that is cooperative with the gesture recognizer, the key recognizer, and the breakout box. The combination of using a key and a gesture set as herein described is substantially superior, as compared with known user interfaces for setting up a vision system that has been previously been engineered, in terms of low-cost, convenience, ease-of-use, simplicity, and speed.

Abstract: This invention provides a system and method for employing GUI-based non-numeric slide buttons and bar meters to setup and monitor operating parameters of a vision system. Graphical representations of operating parameters are displayed in a parameter box on the GUI with moving bars that are shaded, patterned or colored so as to provide a relative level between two extremes on a scale of the given operating parameter. Input of operating parameter settings with respect to the scale is made by moving a setting slider along the scale between the extremes. The position of the slider establishes the user-input setting relative to the scale. In an illustrative embodiment, scales, level bars and setting sliders can also be displayed on the image view itself, adjacent to a given image view feature, which is the subject of the scale.

Abstract: Systems and methods are provided for selectively controlling the illumination, and particularly dark field illumination, applied to a symbol to be decoded, and for determining a suitable or optimized level of lighting for decoding the symbol. A method includes providing a light source comprising a plurality of individually-controllable lighting elements for providing low angle dark field illumination; activating an image sensor for detecting image data reflected from an encoded data symbol when the encoded data symbol is illuminated by the light source; and providing a controller connected to each of the individually-controllable lighting elements, the controller being programmed for: selectively activating the individually-controllable lighting elements to vary the direction of the low angle dark field illumination provided by the light source; and processing the image data detected by the image.

Abstract: A method is disclosed for finding a deformed pattern in an image using a plurality of sub-patterns. By advantageously restricting sub-pattern search ranges, search speed is improved, and the incidence of spurious matches is reduced. The method also quickly decides which sub-pattern result, of several potential candidates, is most likely to be the correct match for a deformed sub-pattern. Also, a method is provided for characterizing a deformed pattern in an image by using results from feature-based search tools to create a mapping that models the deformation of the pattern. A transform, selectable by a user, is fit to the results from the search tools to create a global deformation mapping. This transformation is fit only to feature points derived from matches resulting from successful sub-pattern search, without including data from areas of the pattern that were blank, not matched, or otherwise didn't contain information about the pattern's distorted location.

Abstract: Per one embodiment, a method is provided for refining a pose estimate of a model. The model is coarsely aligned with a run-time image, and it represents a 2D pattern. The pose estimate includes at least one pose estimate parameter. The model has a plurality of model features, and the run-time image has a plurality of run-time features. A given distance value is determined representing a given distance between a given one of the plurality of the model features mapped by a given pose estimate and a corresponding given run-time feature. A two-dimensional model description of the two-dimensional model pattern is provided. The two-dimensional model pattern is mapped using the given pose estimate to create a transformed version of the two-dimensional model pattern. The transformed version represents a non-linear movement of at least portions of the two-dimensional model pattern in a direction orthogonal to a plane of the two-dimensional model description.

Abstract: Disclosed is a method for determining the absence or presence of one or more instances of a predetermined pattern in an image, and for determining the location of each found instance within a multidimensional space. A model represents the pattern to be found, the model including a plurality of probes. Each probe represents a relative position at which a test is performed in an image at a given pose, each such test contributing evidence that the pattern exists at the pose. The method further includes a comparison of the model with a run-time image at each of a plurality of poses. A match score is computed at each pose to provide a match score surface. Then, the match score is compared with an accept threshold, and used to provide the location any instances of the pattern in the image.

Abstract: Systems and methods provide for illuminating a subject using a light pipe that transmits light from a source. A method includes providing a light pipe, the light pipe defining an inner lumen through which the image sensor views the subject; providing a light source in alignment with a proximal portion of the light pipe; and using the light source, projecting a light into the light pipe and through the light pipe, the light pipe including a distal portion for providing a high-angle bright field illumination pattern on the subject with a first portion of the light and for reflecting a second portion of the light for providing a low-angle dark field illumination pattern on the subject.

Abstract: A method is disclosed for finding a deformed pattern in an image using a plurality of sub-patterns. By advantageously restricting sub-pattern search ranges, search speed is improved, and the incidence of spurious matches is reduced. The method also quickly decides which sub-pattern result, of several potential candidates, is most likely to be the correct match for a deformed sub-pattern. Also, a method is provided for characterizing a deformed pattern in an image by using results from feature-based search tools to create a mapping that models the deformation of the pattern. A transform, selectable by a user, is fit to the results from the search tools to create a global deformation mapping. This transformation is fit only to feature points derived from matches resulting from successful sub-pattern search, without including data from areas of the pattern that were blank, not matched, or otherwise didn't contain information about the pattern's distorted location.

Abstract: A system and method of auto-exposure control is provided for image acquisition hardware using three dimensional information to identify a region(s) of interest within an acquired 2D image or images upon which to apply traditional auto-exposure techniques. By performing auto-exposure analysis over the region of interest, the acquisition property settings can be assigned such that the light levels within the region of interest fall within the linear range, producing sufficient grayscale information for identifying particular objects and profiles in subsequently acquired images. For example, in a machine vision application that detects people passing through a doorway, the region of interest can be the portion of the 2D image that generated 3D features of a head and shoulders profile within a 3D model of the doorway scene. With higher quality images, more accurate detection of people candidates within the monitored scene results.

Abstract: A method is provided for reading distorted optical symbols using known locating and decoding methods, without requiring a separate and elaborate camera calibration procedure, without excessive computational complexity, and without compromised burst noise handling. The invention exploits a distortion-tolerant method for locating and decoding 2D code symbols to provide a correspondence between a set of points in an acquired image and a set of points in the symbol. A coordinate transformation is then constructed using the correspondence, and run-time images are corrected using the coordinate transformation. Each corrected run-time image provides a distortion-free representation of a symbol that can be read by traditional code readers that normally cannot read distorted symbols. The method can handle both optical distortion and printing distortion. The method is applicable to “portable” readers when an incident angle with the surface is maintained, the reader being disposed at any distance from the surface.

Abstract: Disclosed are systems and methods for setting various operating parameters of a vision detector from production line information that can be supplied by a manufacturing technician who is not skilled in the art of the invention. These operating parameters include shutter time, video gain, idle time, frame count, and locator search range. The production line information includes line speed, field of view size, direction of motion, and object spacing.

Abstract: This invention provides a system and method for automating the setup of Locators and Detectors within an image view of an object on the HMI of a vision detector by determining detectable edges and best fitting the Locators and Detectors to a location on the object image view following the establishment of an user selected operating point on the image view, such as by clicking a GUI cursor. In this manner, the initial placement and sizing of the graphical elements for Locator and Detector ROIs are relatively optimized without excessive adjustment by the user. Locators can be selected for direction, including machine or line-movement direction, cross direction or angled direction transverse to cross direction and movement direction. Detectors can be selected based upon particular analysis tools, including brightness tools, contrast tools and trained templates.