Abstract: A method and system for use with a portable device including a processor, at least some embodiments of the method including the steps of providing an identification tag on at least one item that includes item identifying information, obtaining item identifying information from the identification tag via the portable device, obtaining at least one image of the at least one item via the portable device and performing a supplemental process using the identifying information and the at least one image.

Abstract: An apparatus and method are disclosed for setting up a vision system having a camera and a vision processor cooperative with the camera. The apparatus includes a gesture recognizer, a key recognizer, a breakout box having at least two signaling elements, and a setup control unit that is cooperative with the gesture recognizer, the key recognizer, and the breakout box. The combination of using a key and a gesture set as herein described is substantially superior, as compared with known user interfaces for setting up a vision system that has been previously been engineered, in terms of low-cost, convenience, ease-of-use, simplicity, and speed.

Abstract: Digital image processing methods are applied to an image of a semiconductor interconnection pad to preprocess the image prior to an inspection or registration. An image of a semiconductor pads exhibiting spatial patterns from structure, texture or features are filtered without affecting features in the image not associated with structure or texture. The filtered image is inspected in a probe mark inspection operation.

Abstract: A method is provided for reading distorted optical symbols using known locating and decoding methods, without requiring a separate and elaborate camera calibration procedure, without excessive computational complexity, and without compromised burst noise handling. The invention exploits a distortion-tolerant method for locating and decoding 2D code symbols to provide a correspondence between a set of points in an acquired image and a set of points in the symbol. A coordinate transformation is then constructed using the correspondence, and run-time images are corrected using the coordinate transformation. Each corrected run-time image provides a distortion-free representation of a symbol that can be read by traditional code readers that normally cannot read distorted symbols. The method can handle both optical distortion and printing distortion. The method is applicable to “portable” readers when an incident angle with the surface is maintained, the reader being disposed at any distance from the surface.

Abstract: This provides a plurality of novel features that can be applied variously to a reader. In one embodiment, the light pipe is constructed from durable polycarbonate for increased shock resistance and can define a rectangular cross section. The chamfered end of the light pipe is textured or frosted to further diffuse refracted light passing through the end so as to present a more even effect. The conical/tapered diffuser within the light pipe is illuminated by a reflector with a white textured surface that reflects a plurality of rearward-directed illumination sources back into the diffuser. The reflector can define a predetermined cross section that directs further light into the forwardmost, remote regions of the diffuser to generate a better spread of light and alleviate spotting effects. The textured surface on the chamfered light pipe end can be employed to better project indicator light.

Abstract: A system and method is provided for illuminating a subject using a light pipe that transmits light from a source, such as an LED ring illuminator to an outlet that directs the light appropriately as either bright field illumination, dark field illumination or both. The light pipe can include concentric cylinders, typically with a bright field illuminator nested within a dark field illuminator. The tip of the dark field illuminator may be angled so as to internally reflect light inwardly toward the central optical axis of a camera at a low angle. The tip can be located near the focal plane of the camera for the desired field of view. The field of view of the camera sensor can be modified to reject data outside of a illumination field of a particular shape. This illumination field can be created by shaping the light pipe in a predetermined form that projects the modified illumination field.

Abstract: An industrial reader is provided with an image formation system that is particularly adapted to read bar codes and two-dimensional symbols marked directly on objects. The image formation system includes illumination sources and illumination transmissive components that produce a combination of bright field and dark field illumination.

Abstract: This invention provides a system and method for employing GUI-based non-numeric slide buttons and bar meters to setup and monitor operating parameters of a vision system (the term “vision system” as used herein including the above-described vision detector). Such parameters can include, but are not limited to the threshold at which a feature is activated in viewing an image. Operating parameters also include the under-lying range of contrast values and levels of brightness intensities (or by input inversion, the level of darkness) recognized and acted upon by the vision system. Graphical representations of operating parameters are displayed in a parameter box on the GUI with moving bars that are shaded, patterned or colored so as to provide a relative level between two extremes on a scale of the given operating parameter. The endpoints of the scale can be established by analyzing the relevant extremes on a subject image view.

Abstract: A method and apparatus is provided for illuminating a wafer during wafer alignment using machine vision. An illumination device is fabricated using electroluminescent material, that provides diffuse illumination uniformly over the surface of the lamp to provide backlighting of the wafer. Contrast between the image of the wafer and the diffuse illumination produce edge features in the image that can be analyzed to determine the position and orientation of the wafer.

Abstract: This invention provides a system and method for automating the setup of Locators and Detectors within an image view of an object on the HMI of a vision detector by determining detectable edges and best fitting the Locators and Detectors to a location on the object image view following the establishment of an user selected operating point on the image view, such as by clicking a GUI cursor. In this manner, the initial placement and sizing of the graphical elements for Locator and Detector ROIs are relatively optimized without excessive adjustment by the user. Locators can be selected for direction, including machine or line-movement direction, cross direction or angled direction transverse to cross direction and movement direction. Detectors can be selected based upon particular analysis tools, including brightness tools, contrast tools and trained templates.

Abstract: Enhanced portal security is provided through stereoscopy, including a stereo door sensor for detecting and optionally preventing access violations, such as piggybacking and tailgating. A portal security system can include a 3D imaging system that generates a target volume from plural 2D images of a field of view about a portal; and a processor that detects and tracks people candidates moving through the target volume to detect a portal access event.

Abstract: A hand held industrial identification symbol reader projects diffuse illumination onto a region of interest to produce high contrast images of symbols. The diffuse illumination is particularly well suited for producing images of symbols that are marked directly on objects. The diffuse illumination is created through the use of an optically translucent diffuser having a generally tapered shape that distributes diffuse illumination throughout the field of view of the reader. The diffuse illumination can be supplemented with dark field illumination using selectively actuated illumination sources.

Abstract: An illumination system and method for use in a handheld symbology reader that employs a grid of reflecting elements applied to a transparent plate adapted to project a highly diffuse and uniform illumination on a subject. The grid defines a geometry with a large number of transparent spaces between grid elements through which an image of the subject can be acquired. A light source array is configured to project light into the grid at a right angle via a light pipe having a distal beveled edge or side projecting light sources. Another light source may be employed to illuminate second light pipe with a chamfered edge to create low-angle illumination.

Abstract: A system and method is provided for selectively controlling the illumination, and particularly dark field illumination, applied to a symbol to be decoded, and for determining a suitable or optimized level of lighting for decoding the symbol. A ring-shaped illuminator is provided, and is segmented into a plurality of individually-controllable lighting portions which can be, for example, quadrants. Initially, illumination is provided to the symbol through an initial set of lighting conditions. Feedback from acquired image data is then used to determine whether the lighting is suitable for decoding the symbol and, if not, a controller varies the lighting applied to the symbol, and additional image data is acquired. This process is continued until suitable conditions are met. Alternatively, activation and deactivation of the lighting segments can be manually selected by an operator to provide suitable conditions.

Abstract: A symbology reader has an adjustable focus mechanism that permits a plurality of focus settings by rotating a lens assembly threadedly engaged in the symbology reader housing. A focus adjustment collar having a plurality of key slots engage in a key when the cover to the symbology reader is attached. The rotation of the adjustment collar on the lens assembly is limited to not more than a single revolution through the use of cooperative stops that are fixed relation to the lens and housing respectively.

Abstract: Disclosed are systems and methods for setting various operating parameters of a vision detector from production line information that can be supplied by a manufacturing technician who is not skilled in the art of the invention. These operating parameters include shutter time, video gain, idle time, frame count, and locator search range. The production line information includes line speed, field of view size, direction of motion, and object spacing.

Abstract: A machine vision image acquisition system is provided with a housing or enclosure that protects the acquisition system components from an industrial environment. The machine vision image acquisition system has a focusing mechanism that can be actuated externally to the housing. The focusing mechanism uses a gear drive to transmit externally actuated focus adjustments to the optical components of the acquisition system.

Abstract: A method is presented for processing an image of a two-dimensional (2D) matrix symbol having a plurality of data modules and a discontinuous finder pattern, each distorted by “donut effects”. A resulting processed image contains an image of the 2D matrix symbol having a continuous finder pattern suitable for conventional 2D matrix symbol locating techniques, and having a plurality of data modules, each data module having a center more truly representative of intended data, and suitable for conventional 2D matrix symbol sampling and decoding. The method includes sharpening the distorted image of the 2D matrix symbol to increase a difference between low frequency and high frequency image feature magnitudes, thereby providing a sharpened image, and smoothing the sharpened image using a moving window over the sharpened image so as to provide a smoothed image, the moving window and a module of the 2D matrix code being of substantially similar size.

Abstract: A stereo imaging based vision system to monitor the area on the two sides of either a door and control door motion according to the motion of 3D objects in the viewing area. The system calibrated to provide heights above the ground plane for any point in the field of view. Therefore, when any object enters the field of view, it generates interest points called “features”, the heights of which are measured relative to the ground plane. These points are then clustered in 3D space to provide “objects”. These objects are then tracked in multiple frames to provide “trajectories”. Such a system could then control the door motion (open, close, stall) based on the various pieces of information generated about the object.

Abstract: A stereo imaging based vision system is calibrated to provide heights above the ground plane for any point in the field of view. Therefore, when any object enters the field of view, it generates interest points called “features,” the heights of which are measured relative to the ground plane. These points are then clustered in 3D space to provide “objects.” These objects are then tracked in multiple frames to provide “trajectories.” Such a system could then control alarm signals or actuate gates or motion control devices, for example, based on the various pieces of information generated about the object.