Patents Assigned to Concept Laser GmbH
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Patent number: 11911959Abstract: A device (1) for the additive production of three-dimensional objects (2) by successive, layered, selective irradiation and accompanying successive, layered, selective solidification of construction material layers of a construction material (3) that can be solidified by means of an energy beam, comprising: a plurality of irradiation devices (6 and 7), which are designed to generate an energy beam, a control device (16), which is designed to generate control information controlling the operation of the irradiation devices (6 and 7) and to control the operation of the irradiation devices (6 and 7) on the basis of generated control information, wherein the control device (16) is designed to generate first control information in order to control the operation of a first irradiation device, on the basis of which the first irradiation device generates a first energy beam (4a) for the successive, layered, selective solidification of a construction material layer.Type: GrantFiled: March 9, 2018Date of Patent: February 27, 2024Assignee: Concept Laser GmbHInventors: Peter Pontiller-Schymura, Felix Trutschel, Tim Döhler
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Patent number: 11911957Abstract: An apparatus (1) for the additive manufacturing of at least one three-dimensional object (2) by selectively compacting layer by layer at least one compactible building material (3) by means of at least one energy beam (5) generated by at least one radiation generating device (4), comprising at least one radiation generating device (4) for generating at least one energy beam (5) for compacting at least one compactible building material (3), at least one coating device (8) for carrying out at least one coating operation to apply a defined building material layer (9) of at least one compactible building material (3) to a building plane (10) or to a building material layer (9) of at least one compactible building material (3) that has previously been applied in the course of carrying out a previous coating operation, and also at least one recording device (11) for recording layer information describing.Type: GrantFiled: June 21, 2016Date of Patent: February 27, 2024Assignee: Concept Laser GmbHInventors: Frank Herzog, Florian Bechmann, Fabian Zeulner
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Patent number: 11904413Abstract: Sensor values captured by a sensor device are determined, one or more regions of a three-dimensional component having a deviation from an intended value are determined based at least in part on build coordinates for additively manufacturing the three-dimensional component corresponding to the sensor values, and a quality of the three-dimensional component is evaluated based at least in part on the one or more regions of the three-dimensional component having a deviation from the intended value. The sensor values correspond to an electromagnetic spectrum emitted by a melt pool formed by exposing a powder bed to a beam of radiation emitted from a laser apparatus, with the beam of radiation generating the melt pool in a melt region of the powder bed.Type: GrantFiled: March 7, 2022Date of Patent: February 20, 2024Assignees: Concept Laser GmbH, Katholieke Universiteit LeuvenInventors: Frank Herzog, Florian Bechmann, Sebastian Berumen, Jean Pierre Kruth, Tom Craeghs
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Patent number: 11904545Abstract: Apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of at least one energy beam (4), which apparatus (1) comprises an irradiation device (5) with at least one beam guiding element (7) on which the energy beam (4) is partially reflected, wherein a first beam part (10) extends between the beam guiding element (7) and a build plane (18) of the apparatus (1) and a second beam part (11) is transmitted through or scattered at the beam guiding element (7), wherein a determination device (12) is provided that is adapted to determine at least one parameter of the second beam part (11).Type: GrantFiled: October 16, 2018Date of Patent: February 20, 2024Assignee: CONCEPT LASER GMBHInventors: Tobias Bokkes, Philipp Schumann, Stephan Hunze, Tim Klaußner, Fabian Zeulner, Marie-Christin Ebert
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Patent number: 11884006Abstract: An irradiation assembly for additively manufacturing three-dimensional objects may include an irradiation device and a magnetic mounting device configured to displaceably support the irradiation device. The irradiation device may include one or more illumination elements respectively configured to emit an energy beam. The magnetic mounting device may include a magnetic slider element coupled to the irradiation device and a magnetic stator element couplable to a housing structure of an additive manufacturing machine. The magnetic stator element may include a displacement track configured to guide the magnetic slider element along a movement path above at least a portion of a construction plane of the additive manufacturing machine while the one or more illumination elements respectively emit the energy beam to selectively irradiate build material at specified regions of the construction plane.Type: GrantFiled: July 2, 2021Date of Patent: January 30, 2024Assignee: Concept Laser GmbHInventors: Frank Herzog, Florian Bechmann, Fabian Zeulner
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Patent number: 11878463Abstract: Build material handling unit (2) for a powder module (3) for an apparatus for additively manufacturing three-dimensional objects, which apparatus is adapted to successively layerwise selectively irradiate and consolidate layers of a build material (4) which can be consolidated by means of an energy source, wherein the build material handling unit (2) is coupled or can be coupled with a powder module (3), wherein the build material handling unit (2) is adapted to level and/or compact a volume of build material (4) arranged inside a powder chamber (5) of the powder module (3) by controlling the gas pressure inside the powder chamber (5).Type: GrantFiled: May 5, 2022Date of Patent: January 23, 2024Assignee: Concept Laser GmbHInventor: Dominik Eideloth
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Patent number: 11878365Abstract: Methods of determining at least one parameter of an irradiation device of an apparatus for additively manufacturing three-dimensional objects may include generating an energy beam and guiding the energy beam across a structured test surface, generating a signal by detecting radiation that is emitted from the test surface, and determining the at least one parameter based on a frequency spectrum of the signal.Type: GrantFiled: November 20, 2019Date of Patent: January 23, 2024Assignee: Concept Laser GmbHInventors: Christian Dicken, Ann-Kathrin Kleinschmidt, Tim Klaussner, Bertram Gaerber
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Patent number: 11874535Abstract: An irradiation device for an additively manufacturing apparatus may include a working beam generation device configured to provide a working beam, a modulation beam generation device configured to provide a modulation beam, and a solid-state optical modulator that includes a crystalline material that exhibits a change in refractive index in response to photoexcitation of free electrons within the crystalline material. The irradiation device may include a power source coupled to the solid-state optical modulator and configured to introduce free electrons into the crystalline material. The modulation beam may cause photoexcitation of the free electrons within the crystalline material. The photoexcitation of the free electrons within the crystalline material may cause the crystalline material to exhibit a change in refractive index.Type: GrantFiled: July 26, 2021Date of Patent: January 16, 2024Assignee: Concept Laser GmbHInventors: Maik Zimmermann, Florian Bechmann
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Patent number: 11872627Abstract: A fluid flow apparatus configured to provide a flow of fluid with particular flow profiles to a process chamber of an additive manufacturing apparatus is provided. The fluid flow apparatus includes a plurality of openings forming a first flow region, a second flow region, a third flow region, and a fourth flow region in adjacent arrangement along an axis in the process chamber between the build platform and the laser window. A controller is configured to execute instructions that perform operations that include flowing, via the second flow region, the flow of fluid along a second distance along the axis at a second velocity range between approximately 1.0 meters per second (m/s) and 6.0 m/s, and flowing, via the fourth flow region, another flow of fluid along a fourth distance along the axis at a fourth velocity range between approximately 0.1 m/s and 4.5 m/s.Type: GrantFiled: June 1, 2021Date of Patent: January 16, 2024Assignees: GE Additive Germany GmbH, Concept laser GmbHInventors: Benedikt Roidl, Thomas Fauner, Peter Pontiller-Schymura
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Patent number: 11865770Abstract: Method for calibrating an irradiation device (2) for additively manufacturing three-dimensional objects which irradiation device (2) comprises at least two irradiation units (3, 4), comprising: guiding one of the at least two energy beams (6, 10) via the corresponding irradiation unit (3, 4) to a determination region (15), preferably a part of a build plane (8), for generating a calibration pattern (18, 19); imaging at least one part of the determination region (15) to an on-axis determination unit (12, 14) of the at least one other irradiation unit (3, 4); determining a position of the calibration pattern (18, 19) in the determination region (15) on basis of the image of the at least one part of the determination region (15); generating calibration information relating to a calibration status of at least one part of the irradiation device (2) based on the position of the calibration pattern (18, 19).Type: GrantFiled: March 4, 2019Date of Patent: January 9, 2024Assignee: CONCEPT LASER GMBHInventors: Tim Klaußner, Christian Dicken, Bertram Gärber
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Patent number: 11858217Abstract: A method of additively manufacturing an object may include defining an interlace path for a plurality of energy beams from an energy beam system based at least in part on a route-finding algorithm. The interlace path may delineate a first contour zone of a build plane assigned to a first one of the plurality of energy beams from a second contour zone of the build plane assigned to a second one of the plurality of energy beams. An exemplary method may additionally or alternatively include outputting a control command based at least in part on the interlace path. The control command may be configured to cause the energy beam system to irradiate a layer of a powder bed with the plurality of energy beams.Type: GrantFiled: August 27, 2021Date of Patent: January 2, 2024Assignee: Concept Laser GmbHInventors: Tobias Bokkes, Patrick Dueck, Kai Hertel, Peter Pontiller-Schymura, Christian Wacker
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Patent number: 11850798Abstract: Determination device (2) for determining at least one parameter of an energy beam (4), in particular an energy beam (4) generated via an irradiation device of an apparatus (1) for additively manufacturing three-dimensional objects, which determination device (2) comprises two determination units (5, 6) arrangeable or arranged in succession in a beam path (3) of the energy beam (4), characterized in that each determination unit (5, 6) builds or comprises at least one complementary pattern element (15, 18, 21, 23, 24, 27, 30), wherein at least two pattern elements (15, 18, 21, 23, 24, 27, 30) of the two determination units (5, 6) complement each other to a superordinate pattern (32, 35).Type: GrantFiled: March 6, 2019Date of Patent: December 26, 2023Assignee: Concept Laser GmbHInventors: Christian Dicken, Thomas Schulz
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Patent number: 11845218Abstract: Method for calibrating an irradiation device for additively manufacturing three-dimensional objects by successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated by means of an energy beam, which irradiation device comprises a first and a second irradiation unit adapted to guide a first and a second energy beam, wherein at least two first and two second calibration patterns are generated, wherein the at least two first calibration patterns are generated in at least two different first positions via the first energy beam and the at least two second calibration patterns are generated in at least two different second positions via the second energy beam and position information are determined relating to the positions of the at least two first and second calibration patterns and calibration information are generated relating to a calibration status of the irradiation device based on the determined position information.Type: GrantFiled: March 6, 2019Date of Patent: December 19, 2023Assignee: CONCEPT LASER GMBHInventors: Moritz Beck, Christian Dicken
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Patent number: 11833754Abstract: A system (1) for additive manufacturing of three-dimensional objects, comprising one or more working stations (21), which are provided for performing at least one working process in the additive manufacturing of three-dimensional objects, at least one freely positionable mobile storage unit (2) comprising a rack-like storage device (4) comprising at least one storage room (5) provided for storing at least one powder module (6), especially for the purpose of conveying the powder module (6) between different working stations (21) of the system (1), and at least one driverless, freely movable mobile conveying unit (3) comprising a receiving device (12) provided for receiving at least one mobile storage unit (2) for the purpose of conveying the storage unit (2) between different working stations (21) of the system (1).Type: GrantFiled: November 6, 2020Date of Patent: December 5, 2023Assignee: Concept Laser GmbHInventors: Florian Bechmann, Ralf Hetzel, Jens Stammberger, Fabian Zeulner, Alexander Hofmann
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Patent number: 11820080Abstract: Apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy source (4), which apparatus (1) comprises an application unit (6) with at least one application element (7) adapted to apply build material (3) on a build plane (8), characterized in by a determination unit (12) that is adapted to determine contact information relating to a force acting on the at least one application element (7), preferably during an application process.Type: GrantFiled: May 18, 2022Date of Patent: November 21, 2023Assignee: CONCEPT LASER GMBHInventor: Jürgen Werner
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Patent number: 11760024Abstract: Apparatus (1) for additively manufacturing of three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material (13) which can be consolidated by means of an energy beam, comprising at least one module (2) moveable between at least two positions along a travel path, wherein a stream generating unit (6) is configured to create a stream of process gas (7) onto the module (2) at least partly along the travel path (5) of the module (2) between the first and the second position (3, 4).Type: GrantFiled: May 23, 2018Date of Patent: September 19, 2023Assignee: Concept Laser GmbHInventors: Frank Schödel, Jens Stammberger
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Patent number: 11760006Abstract: The invention relates to a method for producing a three-dimensional component by an electron-beam, laser-sintering or laser-melting process, in which the component is created by successively solidifying predetermined portions of individual layers of building material that can be solidified by being exposed to the effect of an electron-beam or laser-beam source (2) by melting on the building material, wherein thermographic data records are recorded during the production of the layers, respectively characterizing a temperature profile of at least certain portions of the respective layer, and the irradiation of the layers takes place by means of an electron beam or laser beam (3), which is controlled on the basis of the recorded thermographic data records in such a way that a largely homogeneous temperature profile is produced, wherein, to irradiate an upper layer, a focal point (4) of the electron beam or laser beam (3) is guided along a scanning path (17), which is chosen on the basis of the data record characType: GrantFiled: October 1, 2020Date of Patent: September 19, 2023Assignee: Concept Laser GmbHInventor: Frank Herzog
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Patent number: 11759861Abstract: A build unit for additively manufacturing three-dimensional objects may include an energy beam system having one or more irradiation devices respectively configured to direct one or more energy beams onto a region of a powder bed, and an inertization system including an irradiation chamber defining an irradiation plenum, one or more supply manifolds, and a return manifold. The one or more supply manifolds may include a downflow manifold configured to provide a downward flow of a process gas through at least a portion of the irradiation plenum defined by the irradiation chamber, and/or a crossflow manifold configured to provide a lateral flow of the process gas through at least a portion of the irradiation plenum defined by the irradiation chamber. The return manifold may evacuate or otherwise remove process gas from the irradiation plenum defined by the irradiation chamber.Type: GrantFiled: April 16, 2021Date of Patent: September 19, 2023Assignees: General Electric Company, Concept Laser GmbHInventors: Eric Edward Halla, Ramakrishna Venkata Mallina, Kishore Ramakrishnan, Shashwat Swami Jaiswal, Mohammed Mounir Shalaby, Adam Garret Susong, Peter Pontiller-Schymura
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Patent number: 11752558Abstract: An additive manufacturing machine may include an energy beam system configured to emit an energy beam utilized in an additive manufacturing process, and one or more optical elements utilized by, or defining a portion of, the energy beam system and/or an imaging system of the additive manufacturing machine. The imaging system may be configured to monitor one or more operating parameters of the additive manufacturing process. The additive manufacturing machine may include a light source configured to emit an assessment beam that follows an optical path incident upon the one or more optical elements, and one or more light sensors configured to detect a reflected beam comprising at least a portion of the assessment beam reflected and/or transmitted by at least one of the one or more optical elements.Type: GrantFiled: April 16, 2021Date of Patent: September 12, 2023Assignees: General Electric Company, Concept Laser GmbHInventors: Fabian Zeulner, Christian Dicken, Justin Mamrak, MacKenzie Ryan Redding, Bertram Gaerber
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Patent number: 11731360Abstract: Apparatus (1) for additively manufacturing of three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated by means of an energy beam, with a stream generating unit (2) configured to generate a stream of a process gas (3) being capable of being charged with particles (4), in particular non-consolidated particulate build material and/or smoke and/or smoke residues, generated during operation of the apparatus (1) and a filter unit (5) configured to separate particles (4) from the stream of process gas (3), wherein the filter unit (5) comprises a filter chamber (6) with at least one filter element (7) at least partly arranged in the streaming path of the generated stream of process gas (3), wherein particles (4) in the stream of process gas (3) are separated from the process gas (3) by the filter element (7), wherein a particle reception chamber (13, 26, 28) is separably connected or connectable to a particle outlet (11Type: GrantFiled: July 19, 2021Date of Patent: August 22, 2023Assignee: Concept Laser GmbHInventors: Alexander Hofmann, Christian Diller, Ulrich Albanus, Payam Daneschwar