Patents Assigned to Concept Laser GmbH
  • Patent number: 11554542
    Abstract: A device (1) for the generative production of a three-dimensional object (2) by selectively solidifying construction material layers made of solidifiable construction material (3) layer by layer in a successive manner using at least one laser beam (5), comprising at least one device (4) for generating at least one laser beam (5) in order to selectively solidify individual construction material layers made of solidifiable construction material (3) layer by layer. The device (4) comprises at least one laser diode element (10) that is arranged or can be arranged directly over the construction plane (9) on which solidified construction material layers or construction material layers to be solidified are selectively formed and is designed to generate a laser beam (5) directed directly onto the construction plane, and/or the device (4) comprises at least one laser diode element (10) and at least one optical element (27).
    Type: Grant
    Filed: November 10, 2016
    Date of Patent: January 17, 2023
    Assignee: CONCEPT LASER GMBH
    Inventor: Frank Herzog
  • Patent number: 11548230
    Abstract: Method for determining an operational parameter for an imaging device for imaging at least one part of a build plane, in particular for a determination device for determining at least one parameter of an energy beam for an apparatus for additively manufacturing three-dimensional objects, comprising the steps: determining at least one spot parameter that relates to an extension of a spot, in particular a spot of an energy beam, in a determination plane; determining a difference between the determined spot parameter and a nominal spot parameter; determining an imaging parameter of the imaging device based on the determined difference adjusting the imaging parameter based on the determined difference.
    Type: Grant
    Filed: May 7, 2020
    Date of Patent: January 10, 2023
    Assignee: CONCEPT LASER GMBH
    Inventors: Martin Wachter, Tim Klaussner
  • Patent number: 11534971
    Abstract: Apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective consolidation of layers of a build material (3) which can be consolidated by means of an energy source (4), which apparatus (1) comprises an optical unit (10) with at least one optical surface (9) arranged in a process chamber (6) of the apparatus (1), wherein the apparatus (1) comprises at least one determination device (12) with at least one light source (13) and at least one determination unit (14) adapted to determine at least one radiation parameter of radiation (15) emitted from the light source (13) and reflected at the optical surface (9) of the optical unit (10), wherein the determination device (12) is adapted to determine at least one condition information of the optical unit (10) based on the determined radiation parameter.
    Type: Grant
    Filed: March 6, 2019
    Date of Patent: December 27, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Stephan Hunze, Jens Junge
  • Patent number: 11524462
    Abstract: Apparatus for additively manufacturing three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated by means of an energy beam, which apparatus comprises an irradiation device adapted to guide an energy beam across a build plane, wherein a calibration device is provided comprising a positioning unit, a determination unit and a calibration unit, preferably arranged in a process chamber of the apparatus, that is adapted to at least partially reflect the energy beam, wherein the irradiation device is adapted to guide the energy beam to the calibration unit for generating a reflected part of the energy beam, wherein the positioning unit is adapted to position the irradiation device dependent on at least one parameter of the reflected part of the energy beam determined via the determination unit.
    Type: Grant
    Filed: March 5, 2019
    Date of Patent: December 13, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Thomas Schulz, Stephan Hunze, Jens Junge
  • Patent number: 11504911
    Abstract: Irradiation device (5) for an apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy source, which Irradiation device (5) comprises at least one irradiation unit (6-8), preferably an optical unit, arranged in a housing (9) of the Irradiation device (5), wherein a stream generating device (10) is provided that is adapted to guide a gas stream (11) that is adapted to be charged with residues present inside the housing (9) through the housing (9) of the Irradiation device (5) along a streaming path in which the gas stream (11) at least partially streams alongside or through the at least one irradiation unit (6-8) for removing residues from the housing (9).
    Type: Grant
    Filed: March 5, 2019
    Date of Patent: November 22, 2022
    Assignee: CONCEPT LASER GMBH
    Inventor: Tim Döhler
  • Patent number: 11485071
    Abstract: Apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers (3) of a build material (4) which can be consolidated by means of an energy source.
    Type: Grant
    Filed: February 14, 2019
    Date of Patent: November 1, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Philipp Schumann, Denise Hiemann, Marc Bräuer, Johanna Windfelder, Timo Voigt
  • Patent number: 11478989
    Abstract: Method for additively manufacturing three-dimensional objects, whereby flow of an inert process gas, preferably an inert gas or containing inert gas, is created, the inert process gas flowing through a chamber (3, 10) of at least one build apparatus (2) which is configured to additively manufacture three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a powdered build material (3) which can be consolidated by means of an energy beam, and/or through a chamber of at least one apparatus (2) which is configured to perform at least one pre-processing step of an additive manufacturing process, and/or through a chamber of at least one at least one apparatus (2) which is configured to perform at least one post-processing step of an additive manufacturing process, wherein the flow of process gas displaces a certain volume of fluid from the chamber (3, 10).
    Type: Grant
    Filed: October 4, 2018
    Date of Patent: October 25, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Christian Diller, Rainer Lang
  • Patent number: 11479306
    Abstract: The present invention relates to a system consisting of a connection node and at least one first connection body, wherein: the connection node comprises a connection node central body, a first connection element for joining with the connection body, and at least one second connection element for joining with a second connection body; the first connection element and the second connection element are connected or may be connected to the connection node central body; and at least one portion of the connection node central body and/or of the first connection element and/or of the second connection element is manufactured by means of an additive process, for example 3D printing, or by means of a casting process.
    Type: Grant
    Filed: September 10, 2018
    Date of Patent: October 25, 2022
    Assignees: EDAG ENGINEERING GMBH, FRAUNHOFER-GESELLSCHAFT ZUR FÖRDERUNG DER ANGEWANDTEN FORSCHUNG E.V., CONSTELLIUM SINGEN GMBH, CONCEPT LASER GMBH, BLM S.P.A.
    Inventors: Thomas Hasenauer, Sven Orloff, Martin Hillebrecht, Claus Emmelmann, Frank Beckmann
  • Patent number: 11472103
    Abstract: An apparatus for additive manufacturing of a three-dimensional object by successive layer-by-layer selective illumination and thus selective solidification of construction material layers formed in a construction plane, consisting of a solidifiable construction material by at least one energy beam, comprising a housing structure, and a combined coating and illumination assembly firmly arranged or formed on the housing structure of the apparatus, comprising a coating device provided for applying the construction material into the construction plane and for forming construction material layers to be solidified in the construction plane, and an illumination device provided for the selective illumination of respective construction material layers formed in the construction plane by the coating device, and a carrying device.
    Type: Grant
    Filed: May 17, 2021
    Date of Patent: October 18, 2022
    Assignee: CONCEPT LASER GMBH
    Inventor: Frank Herzog
  • Patent number: 11472114
    Abstract: Method for controlling operating of at least one additive manufacturing apparatus (1) for additively manufacturing of three-dimensional objects is provided by means of successive layerwise selective irradiation and consolidation of layers of a powdered build material which can be consolidated by means of an energy beam, embodiments including exemplary steps of: supplying authorization data (AD) which contains at least one authorization parameter that authorizes the operation of at least one additive manufacturing apparatus (1) or at least one functional unit (2-7) of the at least one additive manufacturing apparatus (1) from an external data supply source (10), transmitting the authorization data (AD) from the external data supply source (10) to a control unit (8) of the at least one additive manufacturing apparatus (1), and controlling operation of the additive manufacturing apparatus (1) or the at least one functional unit (2-7).
    Type: Grant
    Filed: July 20, 2018
    Date of Patent: October 18, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Florian Bechmann, Markus Lippert, Ralf Hetzel
  • Patent number: 11465345
    Abstract: Apparatus for additively manufacturing three-dimensional objects formed by irradiation and consolidation of layers of build material. The apparatus may include at least one build plane; at least one build material application device being adapted to apply an amount of build material in the at least one build plane, the at least one build material application device comprising at least one build material application element being moveably supported in a first motion path in which the at least one build material application element is moveable or moved across the at least one build plane, wherein the at least one build material application element is transferrable in a first orientation in which the at least one build material application element is operable to apply an amount of build material in the at least one build plane and in a second orientation in which the at least one build material application element is not operable to apply an amount of build material in the at least one build plane.
    Type: Grant
    Filed: March 27, 2020
    Date of Patent: October 11, 2022
    Assignee: CONCEPT LASER GMBH
    Inventor: Domenik Braunroth
  • Patent number: 11458543
    Abstract: A powder module for an apparatus for additive manufacturing of three-dimensional objects, comprising a powder chamber limiting a powder room that can be filled with powdered construction material and a carrying device arranged in the powder room and limiting the powder room at the bottom, wherein between at least one powder chamber wall limiting the powder room and the carrying device a gap extending at least partially along the powder chamber wall limiting the powder room is formed, through which powdered construction material from the powder room can enter a powder module section lying below the carrying device, wherein the gap opens out into a receiving section of a receiving element arranged or formed on the powder chamber, wherein the receiving section is formed as or comprises an especially ring-shaped circumferential flow channel structure provided for receiving construction material from the gap.
    Type: Grant
    Filed: October 23, 2020
    Date of Patent: October 4, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Frank Schödel, Florian Bechmann
  • Patent number: 11446874
    Abstract: Apparatus (17, 24) for additively manufacturing of three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated by means of an energy source, with a filter unit (4) adapted to filter residues from at least one stream of process gas (18), characterized by at least one positioning device (1, 25, 28) adapted to at least partly automatically transfer the filter unit (4) or at least a part of the filter unit between a disconnected state in which the filter unit (4) is disconnected from the stream of process gas (18) to a connected state in which the filter unit (4) is connected to the stream of process gas (18).
    Type: Grant
    Filed: September 19, 2018
    Date of Patent: September 20, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Fabian Zeulner, Ralf Hetzel, Jens Stammberger, Alexander Hofmann, Pascal Krause, Dagmar Wohlfarth
  • Patent number: 11440265
    Abstract: Method for the additive production of a three-dimensional object (2) by selective exposure in successive layers and associated selective consolidation in successive layers of construction material layers composed of a construction material (3) that can be consolidated by means of an energy beam (4), wherein, as part of the additive production of the three-dimensional object (2) to be produced additively, a supporting structure (11) directly surrounding the three-dimensional object (2) produced or to be produced additively is formed by selective exposure in successive layers and associated selective pre-consolidation in successive layers of construction material layers composed of the construction material (3) that can be consolidated by means of the energy beam (4).
    Type: Grant
    Filed: December 13, 2017
    Date of Patent: September 13, 2022
    Assignee: CONCEPT LASER GMBH
    Inventor: Matthias Hofmann
  • Patent number: 11440262
    Abstract: Method for operating an apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy source, wherein irradiation data define at least two regions (8, 9) of object data relating to a three-dimensional object (2), which regions (8, 9) are irradiated based on at least two different irradiation parameters.
    Type: Grant
    Filed: February 15, 2019
    Date of Patent: September 13, 2022
    Assignee: CONCEPT LASER GMBH
    Inventor: Jürgen Werner
  • Patent number: 11433616
    Abstract: Apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a powdered build material (3) which can be consolidated by means of an energy beam (4), the apparatus (1) comprising a process chamber (8) and a stream generating device (9) configured to generate a gaseous fluid stream at least partly streaming through the process chamber (8), the gaseous fluid stream being capable of being charged with non-consolidated particulate build material, particularly smoke or smoke residues generated during operation of the apparatus (1), while streaming through the process chamber (8), wherein the stream generating (9) device comprises at least two separate stream generating units (13, 14) each being configured to generate a respective gaseous fluid stream.
    Type: Grant
    Filed: July 24, 2018
    Date of Patent: September 6, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Wolfgang Lauer, Christian Diller, Viktor Engel, Andreas Ullrich, Jens Stammberger
  • Patent number: 11426941
    Abstract: Method for calibrating at least one apparatus (1) for additively manufacturing three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated by means of an energy beam that can be generated via an irradiation element of an irradiation device (7) of the apparatus (1), wherein a determination unit (2) is provided for determining at least one parameter of radiation (3) inside a process chamber (5), wherein a calibration beam source (4) is arranged or generated inside the process chamber (5) of the apparatus (1), in particular in a build plane (9) or a region above the build plane (9), wherein at least one parameter, in particular the intensity, of radiation (3) emitted by the calibration beam source (4) is determined via the determination unit (2).
    Type: Grant
    Filed: January 22, 2019
    Date of Patent: August 30, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Tim Klaußner, Tobias Bokkes, Martin Wachter, Fabian Zeulner, Marie-Christin Ebert
  • Patent number: 11420261
    Abstract: A system (1) for producing three-dimensional objects (2) by way of the solidification above one another of layers of a building material which can be solidified by means of radiation at the points which correspond to the respective cross section of the object, wherein the system (1) comprises at least one process station (4) which is arranged in a first housing (3) for carrying out the layer-by-layer generative building process in a building container (5), and a handling station (7) in at least one second housing (6) for unpacking produced objects (2) from the building container (5) which can be moved between the at least one process station (4) and the at least one handling station (7), wherein the at least one process station (4) and the at least one handling station (7) are arranged in separate housing units (3, 6).
    Type: Grant
    Filed: September 22, 2016
    Date of Patent: August 23, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Florian Bechmann, Fabian Zeulner, Jens Stammberger, Christian Diller, Ralf Hetzel
  • Patent number: 11400653
    Abstract: Method for operating an apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy beam (4), wherein at least one energy beam (4) is guided along at least one track segment (13, 16-18) in the build plane based on irradiation data generated based on a space-filling curve.
    Type: Grant
    Filed: March 3, 2019
    Date of Patent: August 2, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: André Petratschek, Benjamin Günther
  • Patent number: 11383441
    Abstract: Apparatus (1) for additively manufacturing of three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy beam (4), wherein a measuring unit (5) is provided that is configured to generate information relating to a collimated part (6) of the energy beam (4) and information relating to a focused part (7) of the energy beam (4).
    Type: Grant
    Filed: August 17, 2018
    Date of Patent: July 12, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Fabian Zeulner, Christian Dicken, Stephan Hunze