Patents Assigned to Concept Laser GmbH
  • Patent number: 11260600
    Abstract: Methods for calibrating an irradiation device for an apparatus for additively manufacturing three-dimensional objects include generating at least two first and two second calibration patterns, in at least two different first positions and at least two different second positions; determining position information relating to the positions of the calibration patterns; generating a calibration quality value relating to a calibration status of the irradiation device; simulating at least two first calibration patterns and at least two second calibration patterns based on at least one changed irradiation parameter; determining a calibration quality value for the simulated calibration patterns; and repeating the simulation and determination of the calibration quality value until a maximum or minimum calibration quality value is reached.
    Type: Grant
    Filed: October 31, 2019
    Date of Patent: March 1, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Christian Dicken, Moritz Beck
  • Patent number: 11260602
    Abstract: An apparatus for additively manufacturing three-dimensional objects may include a first detection device configured to detect a first process parameter during operation of the apparatus, and to generate a first data set comprising information relating to the first process parameter, a second detection device configured to detect a second process parameter during operation of the apparatus, and to generate a second data set comprising information relating to the second process parameter; and a data processing device configured to determine a mutual dependency between the first process parameter and the second process parameter based at least in part on the first data set and the second data set. The mutual dependency may include a possible influence or a real influence of the first process parameter on the second process parameter. The first process parameter may include a chemical parameter and/or a physical parameter of an atmosphere within a process chamber of the apparatus.
    Type: Grant
    Filed: October 6, 2020
    Date of Patent: March 1, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Florian Bechmann, Tobias Bokkes, Philipp Schumann, Alexandra Popp, Marie-Christin Ebert
  • Patent number: 11253923
    Abstract: System for the additive production of three-dimensional objects, comprising: —a device which is designed for the additive production of a three-dimensional object, wherein the device comprises a process chamber, within which additive construction processes for the additive production of three-dimensional objects can be carried out, —a powder module which can be docked to the process chamber of the at least one device, and which comprises a receiving chamber for receiving construction material that is to be solidified as part of an additive construction process or that is not solidified and/or a three-dimensional object that is to be additively produced or is additively produced as part of an additive construction process, —a cleaning module which can be docked to the process chamber of the at least one device and which comprises a cleaning device.
    Type: Grant
    Filed: March 16, 2018
    Date of Patent: February 22, 2022
    Assignee: CONCEPT LASER GMBH
    Inventor: Frank Herzog
  • Patent number: 11247400
    Abstract: The invention relates to a method for manufacturing a three-dimensional component 14 by means of an additive construction method in which the component 14 is constructed by solidifying construction material 9 that can be solidified using radiation 18, especially a selective laser melting method or a selective laser sintering method, in which the component 14 is produced by successively solidifying construction material 9 that can be solidified using the impact of radiation 18 by melting or sintering.
    Type: Grant
    Filed: April 6, 2016
    Date of Patent: February 15, 2022
    Assignee: CONCEPT LASER GMBH
    Inventor: Frank Herzog
  • Patent number: 11241838
    Abstract: A method for additive manufacturing of an object, in particular a hybrid object, based on a data record describing an object to be additively manufactured, includes providing a data record describing the object to be additively manufactured, subdividing the data record into at least two sub-data records, wherein a first sub-data record describes a first sub-object forming a first object part of the object to be additively manufactured, and at least one other sub-data record describes another sub-object forming another object part of the object to be additively manufactured, forming the first sub-object based on the first sub-data record in a first additive construction process, and forming the at least one other sub-object based on the at least one other sub-data record in at least one separate other additive construction process, wherein the at least one other sub-object is formed at least partially, especially completely, on the first sub-object.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: February 8, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Tanja Kroher
  • Patent number: 11198251
    Abstract: An apparatus (1) for additive manufacturing of three-dimensional objects (2) by successive, selective layer-by-layer exposure and thus solidification of construction material layers of a construction material (3) that can be solidified by means of an energy beam, comprising at least one temperature control device (11), which is provided for at least partial temperature control of a construction material layer formed in a construction plane, wherein the temperature control device (11) comprises at least one temperature control element (12), which is provided for generating an, especially electromagnetic, temperature control beam, wherein the at least one temperature control element (12) is formed as or comprises a temperature control diode.
    Type: Grant
    Filed: September 19, 2017
    Date of Patent: December 14, 2021
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Florian Bechmann, Peter Pontiller-Schymura
  • Patent number: 11179806
    Abstract: Device for production of three-dimensional components, namely a laser melting device or laser sintering device, in which a component is produced by successive solidifying of individual layers made from solidifiable construction material, by radiation, through melting of the construction material, wherein the dimensions and/or temperature of the melt area generated by a point-shaped or line-shaped energy input can be captured by a sensor device of a process monitoring system, and sensor values for evaluation of a component quality can by deduced therefrom, wherein the radiation created by the melt area and used for the generation of the sensor values passes through the scanner used for the melt energy input, and guided to the sensor device of the process monitoring system, wherein an optical focus tracking device is arranged in the radiation path used for generation of the sensor values between the scanner and the sensor device.
    Type: Grant
    Filed: January 12, 2016
    Date of Patent: November 23, 2021
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Florian Bechmann, Tobias Bokkes, Fabian Zeulner
  • Patent number: 11167352
    Abstract: Method for determining an amount of build material (3) which is to be applied in a build plane (BP) of an apparatus (1) for additively manufacturing at least one three-dimensional object (2) by means of successive layerwise selective irradiation and consolidation of layers of build material (3) applied in the build plane (BP) of the apparatus (1) by means of at least one energy beam (4), the method comprising the steps of: subdividing at least a part of the build plane (BP), particularly the complete build plane (BP), of the apparatus (1), in which build plane (BP) build material (3), which is to be selectively irradiated and consolidated during an additive manufacturing process of at least one three-dimensional object (2) by means of the apparatus (1), is to be applied, into a plurality of build plane elements (BPE), categorizing the build plane elements (BPE) in a first category.
    Type: Grant
    Filed: November 8, 2018
    Date of Patent: November 9, 2021
    Assignee: CONCEPT LASER GMBH
    Inventor: Tobias Bokkes
  • Patent number: 11169339
    Abstract: Exposure device (6) for an apparatus (1) for the additive production of three-dimensional objects (2), comprising: —at least one energy beam generating device (7), which is configured in order to generate an energy beam (4), —at least one light-guide fibre (8), which is optically couplable or coupled to the energy beam generating device (7) and is configured in order to guide at least one energy beam (4), introduced into it, between an input region (8a) of the light-guide fibre (8) and an output region (8b) of the light-guide fibre (8), the light-guide fibre (8) comprising a plurality of fibre cores (15), at least one energy beam (4) being introducible or introduced into each fibre core (15).
    Type: Grant
    Filed: March 9, 2018
    Date of Patent: November 9, 2021
    Assignee: CONCEPT LASER GMBH
    Inventor: Peter Pontiller-Schymura
  • Patent number: 11161305
    Abstract: Plant (1) comprising at least one apparatus (2, 3, 17, 18) for additively manufacturing three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated by means of an energy source, which plant (1) comprises at least one module (4) separably connected or connectable with the apparatus (2, 3, 17, 18), wherein the plant (1) comprises at least one tunnel structure (5) through which the at least one module (4) is moveable in a tunnel transport direction (6), wherein the at least one module (4) is moveable from the tunnel structure (5) into a work position (7) inside the apparatus (2, 3, 17, 18) along a loading direction (10) and the at least one module (4) is moveable from the work position (7) out of the apparatus (2, 3, 17, 18) along an unloading direction (12).
    Type: Grant
    Filed: February 12, 2019
    Date of Patent: November 2, 2021
    Assignee: Concept Laser GmbH
    Inventor: Viktor Kremer
  • Patent number: 11155033
    Abstract: Apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy beam (5) that is guided inside a process chamber (6) of the apparatus (1), wherein a determination device (7, 8) is provided that is arranged inside the process chamber (6) and adapted to determine at least one parameter of the energy beam (5), preferably during an additive manufacturing process, in particular during a process step of the additive manufacturing process in which build material (3) is applied onto a build plane (11) of the apparatus (1).
    Type: Grant
    Filed: November 13, 2018
    Date of Patent: October 26, 2021
    Assignee: Concept Laser GmbH
    Inventors: Fabian Zeulner, Stephan Hunze
  • Patent number: 11154934
    Abstract: Build material application device (5) for an apparatus (1) for additively manufacturing at least one three-dimensional object (2) by means of successive layerwise selective irradiation and consolidation of layers of build material (3) which can be consolidated by means of at least one energy beam (4), the build material application device (5) comprising: —at least one build material application element (8) configured to apply an amount of build material (3) in a build plane (E) of a respective apparatus (1) for additively manufacturing at least one three-dimensional object (2); —at least one spatter removal element (9) configured to remove spatters (10) present in a layer of build material (3) of a respective apparatus (1) for additively manufacturing a three-dimensional object (2), particularly to remove spatters (10) originating from a selective irradiation of the respective layer of build material (3).
    Type: Grant
    Filed: November 5, 2018
    Date of Patent: October 26, 2021
    Assignee: Concept Laser GmbH
    Inventors: Johannes Strößner, Martin Pröbstle, Jochen Mahr, Peter Appel
  • Patent number: 11148363
    Abstract: Plant (2) comprising at least one apparatus (1) for additively manufacturing three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated by means of an energy source, which plant (2) comprises at least one module (6, 12-14) separably connected or connectable with the apparatus (1), wherein the at least one module (6, 12-14) is moveable in a loading direction (9) into the apparatus (1) and in an unloading direction (10) out of the apparatus (1), wherein the module (6, 12-14) is moved into a work position (11) along the loading direction (9) and out of the work position (11) along the unloading direction (10), wherein the loading direction (9) and the unloading direction (10) comprise at least one directional component extending in the same direction.
    Type: Grant
    Filed: February 12, 2019
    Date of Patent: October 19, 2021
    Assignee: Concept Laser GmbH
    Inventor: Viktor Kremer
  • Patent number: 11148203
    Abstract: Plant for additively manufacturing at least one three-dimensional object, comprising at least one process station being configured to perform an additive manufacturing process and/or at least one preprocessing process for an additive manufacturing process and/or at least one postprocessing process for an additive manufacturing process; at least one conveying device configured to convey an item between at least two positions (P1, P2) of the plant, the conveying device comprising at least one conveying element, the at least one conveying element being at least partially bound to ground, and at least one conveying carriage being connectable or connected with the conveying element so as to be moveable between at least two positions (P1, P2) of the plant, the at least one conveying carriage comprising at least one supporting interface for supporting at least one item.
    Type: Grant
    Filed: March 5, 2019
    Date of Patent: October 19, 2021
    Assignee: Concept Laser GmbH
    Inventors: Viktor Kremer, Christoph Schmidbauer, Ralf Hetzel, Pascal Krause, Benjamin Krausser
  • Patent number: 11148366
    Abstract: The invention relates to a construction chamber (1) for an apparatus for additive manufacturing of three-dimensional objects, comprising a construction chamber base body (2) which limits a construction volume (4) forming a construction room (3), wherein the construction chamber base body (2) is formed segmented in several construction chamber base body segments (2a, 2b) that can be attached or are attached to each other forming the construction chamber base body (2).
    Type: Grant
    Filed: July 28, 2017
    Date of Patent: October 19, 2021
    Assignee: Concept Laser GmbH
    Inventors: Frank Herzog, Florian Bechmann, Frank Schödel
  • Patent number: 11141789
    Abstract: Powder module (1) for an apparatus for additively manufacturing three-dimensional objects, the powder module (1) comprising a powder chamber (6) having a power chamber volume (7) and a carrying device (9), the carrying device (9) comprising: a carrying unit (8) being moveably supported along a motion axis between a first position, particularly a lower end position, and a second position, particularly an upper end position, relative to the powder chamber (6), a drive unit (10) for generating a drive force for moving the carrying unit (8) between the first position and the second position or vice versa, a coupling unit (11) for coupling the carrying unit (8) with the drive unit (10), and a second extension state, particularly corresponding to the second position of the carrying unit (8), a guiding unit (12) surrounding the coupling unit (11).
    Type: Grant
    Filed: September 27, 2018
    Date of Patent: October 12, 2021
    Assignee: Concept Laser GmbH
    Inventors: Jens Stammberger, Alexander Hofmann, Olaf Jäger, Lukas Stache
  • Patent number: 11141916
    Abstract: Apparatus (1) for additively manufacturing of three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated by means of an energy beam, comprising at least one process chamber (2), wherein the process chamber (2) comprises at least two chamber segments (3, 4), wherein at least one chamber segment (3, 4) is mounted on the at least one other chamber segment (3, 4) and is separately detachable.
    Type: Grant
    Filed: May 16, 2018
    Date of Patent: October 12, 2021
    Assignee: Concept Laser GmbH
    Inventors: Daniel Winiarski, Jens Stammberger, Alexander Hofmann
  • Patent number: 11141917
    Abstract: Powder module (5), in particular for an apparatus (1) for additively manufacturing of three-dimensional objects (2), which powder module (5) comprises a powder chamber (10) with at least one wall portion (11) defining a powder room, in which powder room a carrying element (9) is provided that is moveably supported relative to the powder chamber (10), at least one support unit (13) is adapted to provide a non-locating bearing of the carrying element (9) relative to the at least one wall portion (11).
    Type: Grant
    Filed: October 11, 2018
    Date of Patent: October 12, 2021
    Assignee: Concept Laser GmbH
    Inventors: Ralf Hetzel, Christoph Schmidbauer
  • Patent number: 11135768
    Abstract: Methods of additively manufacturing components include providing a first control command and/or a second control command to a cart selected from among a plurality of carts. The first control command may be configured to cause the selected cart to autonomously drive or fly to a construction container selected from among a plurality of construction containers and to receive automatically the selected construction container, and, upon the selected cart receiving automatically the selected construction container, to autonomously drive or fly the selected cart to a construction apparatus selected from among a plurality of construction apparatuses.
    Type: Grant
    Filed: June 23, 2020
    Date of Patent: October 5, 2021
    Assignee: Concept Laser GmbH
    Inventor: Frank Herzog
  • Patent number: 11130289
    Abstract: An apparatus for the generative production of a three-dimensional object by successive, selective layer-by-layer solidification of construction material layers of a solidifiable construction material by means of at least one energy beam, comprising at least one device for generating at least one energy beam for selective layer-by-layer solidification of individual construction material layers of a solidifiable construction material, wherein the device is configured to generate an energy beam directed directly onto a construction plane, and an exhaust device which is configured to exhaust non-solidified construction material detached from the construction plane during processing and/or process gases arising during processing, wherein the exhaust device comprises at least one exhaust element through which a suction flow may or does flow, wherein at least one passage opening is formed in the at least one exhaust element for passage of an energy beam generated by the device and directed directly onto the construc
    Type: Grant
    Filed: November 10, 2016
    Date of Patent: September 28, 2021
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Florian Bechmann, Fabian Zeulner