Abstract: The present disclosure generally relates to monitoring and controlling emissions produced by a fuel cell or fuel cell stack in a fuel cell engine of a vehicle and/or powertrain.

Abstract: Pistons and piston assemblies for an internal combustion engine is provided. The piston assembly includes a piston coupled to a connecting rod with a piston pin. The piston pin includes a non-circular outer cross-sectional shape.

Abstract: A method includes determining that at least one diesel emissions fluid (DEF) doser of an exhaust aftertreatment system is likely frozen based on at least one of an ambient air temperature or a DEF source temperature; operating an engine in a cylinder cutout mode in response to the determination that the at least one DEF doser is likely frozen; and, discontinuing the cylinder cutout mode in response to determining that the at least one DEF doser is in a predefined condition.

Abstract: Apparatuses, methods, and systems for fuel injection are disclosed. The apparatus includes an inner sac with at least one spray hole disposed on an inner surface of the apparatus, the at least one spray hole leading to a fuel passage extending therefrom, at least one counterbore extending partially between an outer surface of the apparatus and the sac along the fuel passage, and at least one air entrainment hole extending from the outer surface of the apparatus toward the at least one counterbore, the at least one air entrainment hole fluidly coupled with the at least one counterbore and configured to provide air to the fuel passage.

Abstract: A system for an engine comprises a component manufactured via additive manufacturing. The component includes a first material with a first contraction rate. An insert is disposed in the component and comprises a second material with a second contraction rate that is lower than the first contraction rate. When the component and the insert are exposed to a temperature suitable for sintering, the component contracts around the insert, thereby coupling the insert and the component.

Abstract: One exemplary embodiment is a vehicle system comprising an engine, an exhaust aftertreatment system including a heating element, an electric machine configured to selectably operate as a motor or a generator, an inverter module including a plurality of inverter phase legs and an auxiliary leg, and an electronic control system in operative communication with the inverter module and the exhaust aftertreatment system. The electronic control system is configured to evaluate whether the electric machine is operating as a generator, selectably operate the plurality of inverter phase legs to rectify AC power received from the electric machine, evaluate whether to heat one or more components of the exhaust aftertreatment system, and selectably operate the auxiliary leg to provide rectified power from the inverter legs to one or more electrical heating elements thermally coupled with the one or more components exhaust aftertreatment system effective to heat the one or more components.

Abstract: A system includes an exhaust aftertreatment system coupled to an engine and a controller. The controller includes at least one processor coupled to at least one memory device storing instructions that, when executed by the at least one processor, cause the controller to perform operations including: determine an intended emissions level calibration parameter; receive a new emissions level calibration parameter; compare the intended emissions level calibration parameter to the new emissions level calibration parameter; and generate an alert based on the comparison.

Abstract: A cylinder liner for a cylinder bore of a cylinder of an internal combustion engine. The cylinder liner includes a cylindrical casing having an outer surface and an inner surface, wherein each surface has a respective surface area. The liner includes a liner seat positioned on the outer surface wherein the liner seat engages with the cylinder bore to position the cylindrical casing in the cylinder bore. The liner includes a relief feature positioned on the outer surface either adjacent the liner seat or above a mid-stop wherein the relief feature resists distortion of the cylindrical casing from the cylinder bore. The liner can include a stiffening feature positioned above the relief feature on the outer surface. The relief feature forms a depressed surface on the outer surface and the stiffening feature forms a raised surface on the outer surface of the cylindrical casing.

Abstract: An apparatus includes an energy storage circuit, an input circuit, and a hybrid management circuit. The energy storage circuit is structured to receive information regarding a state of charge (SOC) and a state of health (SOH) of an energy storage device structured to store energy. The input circuit is structured to receive an indication of a torque demand. The hybrid management circuit is structured to: determine a SOH adjustment factor based on the SOH of the energy storage device; determine a first torque output for a genset based on the SOH adjustment factor and the SOC of the energy storage device, the genset including an engine and a first motor-generator; and operate the genset to provide the first torque output and to generate an amount of energy for a second motor-generator to meet the torque demand according to the SOH adjustment factor.

Abstract: A gaseous fuel-air mixer includes an outer shell, an inner shell, and a fuel chamber rib. The outer shell includes an air intake and a fuel intake. The air intake is configured to receive air. The air intake has an air outlet. The fuel intake has a fuel inlet that is configured to receive fuel. The inner shell includes an inner shell intake that is configured to separately receive the air from the air outlet and the fuel from the fuel intake and to provide a gaseous fuel-air mixture. The inner shell cooperates with the outer shell to define a fuel intake collecting chamber that is configured to receive the fuel from the fuel inlet and a fuel intake concentrating chamber that is configured to receive the fuel from the fuel intake collecting chamber and provide the fuel to the inner shell intake.

Abstract: A system includes an exhaust aftertreatment system including a particulate filter and a controller. The controller is configured to: receive a particulate filter regeneration event trigger; receive information, the information comprising a temperature regarding the particulate filter; determine the temperature regarding the particulate filter is below a temperature threshold associated with a particulate filter regeneration event; and responsive to determining the temperature regarding the particulate filter is below the temperature threshold, command the engine to operate in a cylinder deactivation mode, whereby at least one cylinder of a plurality of cylinders of the engine is deactivated.

Abstract: Systems and methods to extend a life of a component of a cylinder deactivation system are provided. A method includes generating, by a controller, an initial life factor for the component; initiating, by the controller, a CDA mode for an engine; determining, by the controller, an actual life factor for the component, the actual life factor determined by comparing a number of switching events of a cylinder in the CDA mode to a number of cycles of the cylinder in the CDA mode; comparing, by the controller, the actual life factor to the initial life factor; and modifying, by the controller based on the comparison, operation of the engine in the CDA mode to adjust the actual life factor.

Abstract: A connector block that directs fuel from an outer fuel line to an inner fuel line. The connector block includes an inlet that couples to the outer fuel line, an outlet that coupled to the inner fuel line, and a fuel accumulator fluidly coupled to the inlet and the outlet. The fuel accumulator directs the fuel from the inlet to the outlet.

Abstract: A system is provided for performing an automated power charging process for one or more electric vehicles using a processor. Included in the processor is a charge controller that calculates a capacity of a power grid system by communicating with the power grid system via a network, and a power demand level of the one or more electric vehicles to satisfy one or more mission requirements of each electric vehicle. The power demand level of the one or more electric vehicles is compared with the capacity of the power grid system. In response to the comparison, at least one charging mode is selected from an override mode and an internal combustion engine mode for performing the automated power charging process. The charge controller automatically charges the one or more electric vehicles based on the selected at least one charging mode.

Abstract: A computer system is structured to determine a density of particulate matter in a diesel particulate filter (DPF) sample. The computer system includes a processing circuit having a processor and a memory. The processing circuit is structured to generate a computed tomography (CT) scan-based image of the DPF sample; and, segment the CT scan-based image of the DPF sample into a plurality of regions. For at least one region from the plurality of regions, the processing circuit is structured to determine a density of a portion of the DPF sample corresponding to the at least one region of the CT scan-based image of the DPF sample and cause an electronic display of a user device to display the CT scan-based image including the at least one region and an indication of the density for the at least one region.

Abstract: The present disclosure provides a remote mount for an idler gear assembly, comprising: a gear mounting plate including a plurality of bores configured to receive a corresponding plurality of fasteners to mount a gear assembly to the gear mounting plate; and an attachment bracket including a plurality of mounting openings configured to receive a corresponding plurality of bolts to mount the remote mount to a cylinder head. The gear mounting plate supports the gear assembly such that a gear of the gear assembly rotates about an axis that is parallel to an axis of a crankshaft of an engine and the attachment bracket mounts to an upper surface of the cylinder head.

Abstract: An apparatus includes a position circuit structured to monitor a position of an accelerator of a vehicle and a speed circuit structured to monitor a speed of the vehicle. The position corresponds with an associated response of a prime mover of the vehicle. The associated response includes at least one of a torque output and a power output of the prime mover. The apparatus further includes a response management circuit structured to receive an indication regarding the position of the accelerator and the speed of the vehicle; determine that the indication satisfies a remapping condition, the remapping condition including at least one of a creep condition, an obstacle condition, a deceleration condition, and a reverse condition; and dynamically remap the associated response of the prime mover of the vehicle based on the position of the accelerator in response to the indication satisfying the remapping condition.

Abstract: A system for generating biochar includes a reactor body with a wall defining a substantially cylindrical shape and comprising a first end positioned opposite a second end and defining an opening extending through the reactor body. A conduit is positioned within the reactor body, extends across the opening, and defines a slot configured to direct a fluid toward the first end. An extraction cone is coupled with the first end of the reactor body and is configured to direct biochar away from the reactor body. A cover is coupled with the second end of the reactor body and is configured to direct exhaust gas away from the reactor body.

Abstract: A system includes a controller for an exhaust aftertreatment system including a SCR catalyst in exhaust gas-receiving communication with an engine and at least one reductant dosing system structured to provide reductant to the exhaust gas. The controller is structured to determine a ratio of NO to NO2 at or proximate an inlet of the SCR catalyst. The controller is further structured to command the at least one reductant dosing system to increase, decrease, or maintain an amount of reductant provided to the exhaust gas based on comparing the ratio of NO to NO2 to a previous NO to NO2 ratio.

Abstract: Systems and methods for diagnosing at least one component in an exhaust aftertreatment system are provided. The system includes an exhaust aftertreatment system coupled to an engine system, at least one sensor, and at least one processing circuit structured to: receive initial sensor data; determine an initial parameter value based on the initial sensor data; determine that the initial parameter does not satisfy an initial threshold; perform operations to diagnose at least one component of the exhaust aftertreatment system comprising: causing the engine system to operate through a sequence of a plurality of engine outputs; receiving a plurality of sensor data, each of the plurality sensor data corresponding to at least one of the plurality of engine outputs; comparing each of the plurality of sensor data to a corresponding threshold; and diagnosing the at least one component based on the comparison.