Abstract: A method for controlling the distribution of power to a traction motor in a plug-in electric vehicle having a plurality of on-board sources of electric power. Power is distributed at a normal power control relationship in response to an operator control input during operation in a normal mode. Power is depleted at a first rate during operation of the vehicle in the normal mode. Power is distributed at a derate power control relationship in response to the operator control input during operation in a derate mode. Power is depleted at a second rate that is less than the first rate during operation in the derate mode to conserve the power of the one or more on-board sources. Operation in the derate mode can be initiated in response to information from sensors identifying a vehicle condition indicating a battery charge limitation.

Abstract: A cylinder block includes a cylinder block body and a load path structure. The cylinder block body defines a first cylinder block upper bore. The load path structure includes a first support rib having a first support rib body interfacing with the first cylinder block upper bore. The load path structure is configured to transfer a load from the first cylinder block upper bore along a non-linear path within the cylinder block body away from the first cylinder block upper bore.

Abstract: An injector seal assembly including a nozzle combustion shield is disclosed, the thermally conductive component of the injector seal assembly defining at least one groove to allow fluid communication between the main combustion chamber and a gap defined by a fuel injector and the injector seal assembly to facilitate the prevention of corrosion of the components.

Abstract: Systems and methods for diagnosing an exhaust aftertreatment system and mitigating the effects of a potential fault in the exhaust aftertreatment system are provided. A system includes: a sensor structured to provide exhaust gas constituent information, and one or more processing circuits configured to: receive information indicative of an amount of at least one of a gain or an offset affecting the sensor; determine a compensation gain value and a compensation offset value; receive the exhaust gas constituent information; apply the compensation gain value to the exhaust gas constituent information to create compensated information when the compensation gain value is less than a first threshold, the compensation offset value is less than a second threshold and the compensation gain value is less than the compensation offset value; and initiate an action based on the compensated information.

Abstract: A vehicle system includes a camera coupled to a controller. The controller includes at least one processor coupled to at least one memory device storing instructions that, when executed by the at least one processor, cause controller to perform operations including: receive data from the camera regarding at least one of an internal or an external condition of the vehicle system; determine that the data is indicative of a certain predefined condition; and adjust operation of a vehicle powertrain based on the determined certain predefined condition.

Abstract: A system includes an intake heater positioned in or proximate to an air intake of an engine, an aftertreatment system heater positioned downstream of the engine, and a controller coupled to the intake heater and the aftertreatment system heater. The controller is structured to operate the intake heater to heat air entering the engine for a predefined time period. The controller is structured to determine, based on information indicative of a temperature regarding an exhaust aftertreatment system, that the temperature regarding the exhaust aftertreatment system is below a predefined temperature threshold. The controller is structured to continue operating the intake heater after the predefined time period responsive to the temperature regarding the exhaust aftertreatment system being below the predefined temperature threshold.

Abstract: Systems and methods for removing soot in an aftertreatment system are disclosed. A method includes: receiving data regarding an exhaust gas flow rate of exhaust gas; receiving data regarding a selective catalytic reduction (SCR) inlet temperature; determining an adsorption amount of soot in the exhaust aftertreatment system based on the exhaust gas flow rate of the exhaust gas and the SCR inlet temperature; comparing the adsorption amount of soot to a predefined adsorption amount limit; in response to the adsorption amount of soot exceeding the predefined adsorption amount limit; initiating an exhaust cleaning event to remove at least some accumulated soot in the exhaust aftertreatment system; receiving exhaust gas data during the exhaust cleaning event; determining a desorption amount of soot based on the exhaust gas data; comparing the desorption amount of soot to a predefined desorption limit; and ceasing the exhaust cleaning event based on the comparison.

Abstract: Systems, methods and apparatus for controlling operation of dual fuel engines are disclosed that regulate the fuelling amounts provided by a first fuel and a second fuel during operation of the engine. The first fuel can be a liquid fuel and the second fuel can be a gaseous fuel. The fuelling amounts are controlled to improve operational outcomes of the duel fuel engine.

Abstract: A system for controlling an overtake maneuver of a control vehicle includes a controller. The controller is structured to: receive at least one overtake parameter associated with a control vehicle for overtaking a front vehicle in a vehicle lane; receive an indication of a direction of traffic in an overtake lane that is adjacent to the vehicle lane; receive an indication that the at least one overtake parameter satisfies at least one condition according to the direction of the traffic in the overtake lane; and in response to the at least one overtake parameter satisfying the at least one condition according to the direction of traffic in the overtake lane, execute an overtake maneuver by adjusting at least one parameter of the control vehicle or providing a command to an operator of the control vehicle to execute the overtake maneuver.

Abstract: A cylinder head includes novel designs for undercuts, contours of the outer enclosure, coolant jackets, and other cavities within an outer enclosure of the cylinder head. The cylinder head design enables the reduction of weight of the head while maintaining structural integrity of the head, and improves control of temperatures in intake side and exhaust side zones of the heads to improve operational efficiency of the engine. A method is provided for additive manufacturing of the cylinder head including the disclosed designs.

Abstract: The present disclosure provides a fuel injector, comprising: a body including a plurality of body alignment features; a nozzle including a plurality of nozzle alignment features and a plurality of nozzle holes for injecting fuel; and a plurality of alignment guides configured to mate with the plurality of body alignment features and the plurality of nozzle alignment features to align the nozzle with the body such that the plurality of nozzle holes is in a desired orientation relative to the body.

Abstract: Fuel injection control systems and methods for enhancing the delivery of low quantities of fuel in internal combustion engines. Calibration/control data may be continuously generated and updated during the operation of the engine, for example without delivering fuel to the engine cylinders. Disclosed embodiments include periodically operating one or more fuel injectors of the engine in a non-injection state; generating and storing parameter information representative of the operation of the one or more fuel injectors in the non-injection state; and operating the one or more fuel injectors in an injection state to inject a desired pulse of fuel based upon the parameter information and information representative of an additional amount of fuel.

Abstract: A computing system is disposed remote from a vehicle and communicably coupled to the vehicle over a network. The computing system includes: a communication interface structured to communicably couple to the network; one or more processors; and a memory storing instructions that, when executed by the one or more processors, cause the one or more processors to: receive, via the communication interface and from a vehicle, vehicle operational data and vehicle metadata; determine a lubricant oxidation rate based on a statistical model; determine a lubricant drain interval based on the lubricant oxidation rate relative to a predefined lubricant oxidation limit; and, provide the lubricant drain interval to an output device. The lubricant may be a lubricant for the vehicle, such as oil.

Abstract: Systems and methods to extend a life of a component of a cylinder deactivation system are provided. A method includes initiating, by a controller, a CDA mode for an engine; determining, by the controller, a first cycle count for a first oil control solenoid of the CDA system; determining, by the controller, a second cycle count for a second oil control solenoid of the CDA system; comparing, by the controller, the first cycle count and the second cycle count; and modifying, by the controller, operation of the CDA mode for the engine based on the comparison.

Abstract: A method includes operating an engine system including a plurality of cylinders, a plurality of fuel injectors configured to provide fuel the plurality of cylinders, a compression braking system configured to selectably brake at least a first set of the plurality of cylinders, and an exhaust aftertreatment system including at least one catalyst. The method includes determining a condition for brake-fuel operation and, in response to the act of determining, operating the engine in a brake-fuel mode wherein the compression brake is actuated to provide compression braking of the first set of the plurality of cylinders and a second set of the plurality of cylinders receives and combust fuel provided from respective ones of the plurality of fuel injectors.

Abstract: A method includes receiving, by a controller, information indicative of a temperature of an aftertreatment system of the vehicle and an exhaust gas characteristic. The method includes comparing, by the controller, the temperature of the aftertreatment system to a temperature threshold, and comparing, by the controller, the exhaust gas characteristic to a characteristic threshold. The method includes, responsive to the comparisons, commanding, by the controller, an aftertreatment system heater to selectively engage or disengage to warm the aftertreatment system of the vehicle.

Abstract: A system can include one or more processors coupled with memory in communication with a vehicle system comprising a plurality of field-replaceable units (FRUs). The one or more processors can be configured to: generate, for each FRU of the plurality of FRUs of the vehicle system, a computer-based simulation; determine a degradation level for each FRU of the plurality of FRUs based on the computer-based simulation and operating data of each FRU of the plurality of FRUs; identify, from the plurality of FRUs, an FRU corresponding to a failure in the vehicle system based on the degradation level for the FRU; and provide an electronic notification identifying the failure in the vehicle system as corresponding to the FRU.

Abstract: Disclosed herein are devices, systems, and methods relating to high-pressure fuel pump designs and features. A high-pressure fuel pump assembly includes a body, a camshaft, and an embossment. The body has a forward end and a rearward end opposite thereof and configured to couple to a low-pressure fuel pump. The camshaft is received and secured within a central bore of the body so as to be rotationally movable within the central bore. A coupler end of the camshaft is configured to couple to a drive shaft of the low-pressure fuel pump. The embossment includes at least one fastener boss configured to receive a fastener to couple the low-pressure fuel pump to the high-pressure fuel pump assembly. The embossment is formed at the rearward end of the body such that thermal stresses that cause geometrical deformations at the embossment are reduced through a range of engine temperature operating conditions.

Abstract: The present disclosure provides a debounced solid state switching device comprised of at least two insulated-gate bipolar transistors (“IGBTs”) within a parallel architecture. Multiple pairs of IGBTs may be used in a parallel architecture to extend ampacity and improve voltage withstand capability. The device provides improved flexibility and portability to facilitate time and cost efficiency, as the size and complexity of the device is directly dependent on the needs of the user. Furthermore, the procurement of the components of the device is simple, providing greater accessibility.

Abstract: Systems, apparatuses, and methods for controlling a transmission and other vehicle systems and components based on operation of an auxiliary braking system for a vehicle are disclosed. A controller for a vehicle includes a processing circuit having at least one memory device coupled to at least one processor, the at least one memory device is configured to store instructions thereon that, when executed by the at least one processors, cause the at least one processor to: receive data regarding operation of an auxiliary brake system of the vehicle; determine an auxiliary brake fault condition based on the received data regarding operation of the auxiliary brake system; determine that the vehicle is on or is about to experience a negative road grade; determine a vehicle speed is greater than a requested vehicle speed for the negative road grade; and control a transmission to downshift at least two settings relative to a current transmission setting.