Abstract: A connector assembly is disclosed that includes a base with an embedded printed circuit board (PCB) and a plurality of signal pins. The plurality of signal pins electrically couple the PCB to a vehicle harness. The connector assembly includes a mating connector for mechanically coupling the connect assembly to the vehicle harness and a spring between the mating connector and the base. The spring pre-loads and axially secures the base to the mating connector. The connector assembly transmits vehicle signals through a wireless connection with vehicle and/or remote locations.

Abstract: Systems, apparatuses, and methods of controlling an ignitor are disclosed. A method includes: receiving, by a controller, fuel quality data regarding a fuel for a spark-ignition engine; determining, by the controller, a fuel quality metric based on the fuel quality data; and controlling, by the controller, an ignition energy characteristic of an ignitor in response to the fuel quality metric.

Abstract: An internal combustion engine includes an engine lubrication fluid storage system with a primary storage volume and a secondary storage volume that is separate from the primary storage volume. The secondary storage volume is linked to the primary storage volume with a fluid flow path that is throttled so that lubrication fluid is stored in the secondary storage volume during engine operation, and drains from the secondary storage volume to the primary storage volume when the engine is not running.

Abstract: A method of route planning for an electric vehicle includes obtaining waypoint data that indicates waypoint locations for the electric vehicle. The method also includes generating a map and a plurality of route segments to connect each of the waypoint locations on the map. Further, the method includes calculating an optimal route for the electric vehicle to visit each of the waypoint locations by evaluating the plurality of route segments. In response to detecting changes occurring in conditions associated with each of the plurality of route segments, the method includes recalculating the optimal route for the electric vehicle.

Abstract: A vehicle system includes an engine, a transmission, a differential, and a waste heat recovery (WHR) drive that converts thermal energy into mechanical and electrical energy. The WHR drive can include a WHR power unit structured to convert thermal energy into rotation of a WHR drive shaft. A motor/generator having a motor/generator shaft can selectively operate as a motor or a generator. A mechanical linkage is structured to selectively link an output shaft to one of the WHR drive shaft and the motor/generator drive shaft independently of the other of the WHR drive shaft and the motor/generator drive shaft. The output shaft is selectively coupled to one of the engine, the transmission, or the differential. The vehicle system may also include a traction motor to provide drive to the vehicle. The output shaft can be selectively coupled to the traction motor or the engine.

Abstract: An intake air circuit is structured to transmit intake air from a turbocharger compressor to an intake manifold of an engine. A charge air cooler (“CAC”), a bypass line, and a bypass heater are each positioned along the intake air circuit in parallel with each other. A first control valve is structured to controllably divert the intake air around the CAC. A second control valve is structured to controllably divert the intake air around at least one of the bypass line and the bypass heater. A controller operatively coupled to each of the engine, and the first and second control valves is structured to control each of the first and second control valves to cause the intake air to flow along a determined desired flow path based on each of measured ambient temperature and measured engine load.

Abstract: A controller includes at least one processor coupled to a memory storing instructions that, when executed by the at least one processor, cause the at least one processor to: perform operations comprising: determining a concentration of a plurality of wear metal particles in a lubricant for an engine system; determining a filtered concentration of the plurality of wear metal particles using a baseline concentration of the plurality of wear metal particles; setting a diagnostic threshold based on the filtered concentration of the wear metal particles; and, responsive to determining that the concentration of the wear metal particles exceeds the diagnostic threshold, providing a notification.

Abstract: Systems, apparatuses, and methods include a controller for an exhaust aftertreatment system including a SCR catalyst in exhaust gas-receiving communication with an engine and at least one reductant dosing system structured to provide reductant to the exhaust gas. The controller is structured to determine a concentration of one or more of NO and NO2 at or proximate an inlet of the exhaust aftertreatment system and based on a dynamic model of the SCR catalyst, information indicative of a concentration of NOx at or proximate an outlet of the exhaust aftertreatment system, and information indicative of an amount of stored reductant in the SCR catalyst. The controller is further structured to command the at least one reductant doser to increase, decrease, or maintain an amount of reductant provided to the exhaust gas based on the determined concentration of one or more of NO and NO2 in the exhaust gas.

Abstract: A waste heat recovery (WHR) hybrid power system can be utilized in vehicles to convert heat energy into mechanical energy. The WHR system can include a WHR power unit structured to convert thermal energy into rotation of a WHR drive shaft. A motor/generator having a motor/generator shaft can selectively operate as a motor or a generator. A mechanical linkage can be structured to selectively link a output shaft to one of the WHR drive shaft and the motor/generator drive shaft independently of the other of the WHR drive shaft and the motor/generator drive shaft.

Abstract: A modular system for injecting fuel into an engine comprises a fuel rail coupled to the engine. A plurality of connection members are coupled to the fuel rail, and each of the plurality of connection members is configured to receive fuel from the fuel rail. The fuel is directed to a plurality of fuel injectors, and the plurality of fuel injectors are configured to direct fuel to a plurality of cylinders. A plurality of outer fuel lines are coupled to the plurality of connection members, and the plurality of outer fuel lines are arranged in a single configuration. The single configuration allows the fuel rail to be coupled to a plurality of engine configurations while maintaining the plurality of outer fuel lines arranged in the single configuration.

Abstract: A system includes at least one sensor coupled to an aftertreatment system and a controller having at least one processor coupled to at least one memory device storing instructions that, when executed by the at least one processor, cause the controller to perform operations. The operations include: adjusting an operating point of an engine in response to emissions information from the at least one sensor and based on a fault indicator regarding a component of the system; and, controlling an electric motor in response to the adjustment of the operating point of the engine based on a change in power output from the engine to assist in a desired emissions characteristic.

Abstract: The present invention relates to an intake system for natural gas engine. An intake system for an engine is provided. A conduit is configured to direct a combustible mixture to a cylinder head. A mixing unit is coupled to the conduit. The mixing unit includes a fuel doser configured to dispense fuel into the conduit and a first mixer positioned downstream of the fuel doser. The first mixer is configured to mix air and the fuel. The mixing unit further includes a exhaust gas doser configured to dispense exhaust gas into the conduit and a second mixer positioned downstream of the exhaust gas doser. The second mixer is configured to mix the exhaust gas with the air and the fuel to make the combustible mixture. An air intake throttle is configured to direct the air into the mixing unit.

Abstract: A rocker shaft for oiling engine components includes an outer tube and an insert extending through the outer tube. The insert defines a plurality of lumens. Each of the plurality of lumens extends through the insert and is configured to receive oil from an oil pump. An engine system includes a cylinder block, a cylinder head connected to the cylinder block, an overhead structure connected to the cylinder head, and a rocker shaft connected to the overhead structure such that a first end of a rocker arm connected to the rocker shaft is positioned above a cylinder of the cylinder block. A method of manufacturing the rocker shaft includes providing an outer tube and an insert, placing the insert in the outer tube, and aligning each of a plurality of lumens defined by the insert with a plurality of outer oil holes defined by the outer tube.

Abstract: Systems and methods for diagnosing an exhaust aftertreatment system are provided. A controller determines, for each sensor of a plurality of sensors, one or more performance parameters based on measurement data obtained from the sensor that is indicative of a performance of the sensor or a component of the exhaust aftertreatment system. The controller determines, for each performance parameter, a corresponding degradation level indicator indicative of a performance degradation of the corresponding sensor or the corresponding component of the exhaust aftertreatment system. The controller can determine, for each degradation level indicator, a corresponding diagnosis threshold value for detecting an operational state of the corresponding sensor or the corresponding component of the exhaust aftertreatment system.

Abstract: A recycling loop configuration of an exhaust gas aftertreatment system decreases a level of system-out NOx emissions of an engine. An apparatus including the configuration has an exhaust gas recycling system having a closed gas recycling loop system configured to heat gas circulating within the loop, and a blower for circulating gas within the loop. A method for operating the engine includes preheating at least one aftertreatment component of an exhaust gas aftertreatment system of the engine by exposing the component to heated gas circulating in a closed gas recycling loop.

Abstract: An exhaust valve opening apparatus such as for an engine compression braking system includes a rocker shaft for supplying control fluid to an controllable valve and for distributing the control fluid to a primary and second piston arrangement that selectively opens an exhaust valve in response to the control fluid being pressurized.

Abstract: A particulate filter inspection system for a particulate filter includes a compressed air source, a primary conduit, a controller, a probe, and a gauge. The compressed air source is configured to draw air from an air source. The primary conduit is configured to receive the air from the compressed air source. The probe is coupled to the primary conduit and communicable with the controller. The probe is configured to interface with a face of the particulate filter to provide the air to only a sector of the particulate filter. The gauge is configured to determine a pressure of the air within the primary conduit when the probe is providing air to only a sector of the face of the particulate filter. The controller is configured to receive the pressure from the gauge, compare the pressure to a target upper pressure, and provide an indication that the particulate filter is dirty if the pressure is not lower than the target upper pressure.

Abstract: Systems, apparatuses, and methods are disclosed that include: determining, by a controller, an estimated propulsion power for a vehicle at a future location of a route at a future time based on at least one of internal information regarding the vehicle, external static information regarding the route of the vehicle, or external dynamic information regarding one or more upcoming potential conditions along the route of the vehicle; determining, by the controller, a current state of charge of a battery; determining, by the controller, a desired state of charge of the battery at the future location without substantially changing an output power of an engine of the vehicle; and facilitating, by the controller, charging of the battery of the vehicle to achieve the desired state of charge of the battery at the future location without substantially changing the output power of the engine of the vehicle.

Abstract: Systems and methods for bypassing a compromised engine cylinder via cylinder deactivation are described according to various embodiments herein. A system includes an engine coupled to a controller. The controller includes at least one processor and at least one memory coupled to the at least one processor. The at least one memory stores instructions that, when executed by the at least one processor, cause the controller to: determine that one or more cylinders of a plurality of cylinders of the engine is compromised based on data regarding operation of the engine; and cause the engine to operate in the modified engine operating mode whereby operation of the one or more cylinders that are compromised is modified.

Abstract: Platooning vehicles can result in operational cost savings. Disclosed is a method of apportioning costs that are incurred/saved as a result of platooning vehicles, as well as assigning penalties for unfair platoon participation. For example, platooning history of a vehicle can be tracked, and if that vehicle acts too often as a trailing vehicle in a series of platoons then a penalty might be assigned to that vehicle. Also disclosed is a technique for operating a platoon in the presence of external factors such as municipal regulations, merging traffic, emergency vehicles, etc.