Abstract: Exemplary coating devices and exemplary coating methods for coating components with a coating agent, e.g., for painting motor vehicle body components with a paint, are disclosed. An exemplary coating device comprises an application device that applies the coating agent. The application device may include a paint head that discharges the coating agent out of at least one coating agent nozzle.

Abstract: Applying a coating medium may include: emission of a coating medium jet from an application device and positioning the application device relative to the component with a particular application distance between the application device and the component, so that the coating medium jet impacts on the component and coats the component. The application distance (d) can be smaller than the disintegration distance of the coating medium jet, so that the coating medium jet impacts with its continuous region on the component.

Abstract: A robot assembly having an exchangeable application device is provided. The application device is connected and exchangeable via an intermediate flange, with the respective construction lengths of the application device and the intermediate flange being matched to each other as a pair such that an exchange of the application device together with the associated and individually matched intermediate flange maintains the tool center point.

Abstract: A coating machine component, e.g., a bell plate for a rotary atomizer, and corresponding production methods are disclosed. An exemplary coating machine component includes a molded base body and a functional element for providing at least one of mechanical stiffening, chemical and/or electrical functionalizing of the coating machine component. The functional element may be made from a material having a greater mass density than the base body. An exemplary functional element may be a coating that is at least partially applied to the base body.

Abstract: Various exemplary illustrations of an electrode assembly for an electrostatic atomizer, for example for a rotation atomizer, and exemplary methods of making and/or using the same, are disclosed. An exemplary electrode assembly may not include an electrode holder arrangement for holding at least one electrode creating an electrostatic field about a symmetrical axis, wherein there is dielectric material for influencing a discharge current component extending in the direction of the symmetrical axis.

Abstract: A coating device comprises at least one application apparatus to discharge a coating agent from at least one coating agent nozzle. The application apparatus is configured to apply an oscillation to at least one of the coating agent and at least one coating agent jet such that at least one of the coating agent and the at least one coating agent jet break up into droplets.

Abstract: A protective shield device for a travel rail is provided, the travel rail including at least one robot with an application element coupled thereon. The protective shield device comprises at least one protective shield component for protecting the travel rail from the application medium, e.g. paint, dispensed by the application element of the at least one robot. The protective shield device is configured to extend over a portion of the travel rail and to move relative to the travel rail.

Abstract: Exemplary illustrations of a fluid valve, e.g., a return valve for returning residual paint, rinsing agent, and compressed air from a paint line when changing color in a painting system, are disclosed. An exemplary fluid valve may be adjusted between an open position, in which the fluid valve is at least partially open, e.g., for rinsing a paint line with a rinsing agent and for pressurizing the paint line with a new color for the color change, and a closed position, in which the fluid valve is closed, e.g., for applying the new color after the color change. An exemplary fluid valve may switch to the closed position, upon actuation by the medium thereof, e.g., medium flowing through or present in the valve. In another example, a fluid valve may close depending on the fluid present at the input side.

Abstract: Exemplary coating devices and exemplary coating methods for coating components with a coating agent, e.g., for painting motor vehicle body components with a paint, are disclosed. An exemplary coating device comprises an application device that applies the coating agent. The application device may include a paint head that discharges the coating agent out of at least one coating agent nozzle.

Abstract: Example apparatus and methods providing for the improved chemical conversion of the combustible components of a gaseous medium are disclosed. In some examples, the apparatus includes a guiding body that guides the flow of the gaseous medium within a reaction chamber of the apparatus. In some examples, the guiding body of the disclosed apparatus is configured to stabilize a residence period of the gaseous medium in the reaction chamber. In some examples, the guiding body results in a flow path of the gaseous medium within the reaction chamber being optimized and/or maximized, and/or results in a short circuit flow of the gaseous medium in the reaction chamber being suppressed. In some disclosed examples, the guiding body causes at least a portion of the flow path of the gaseous medium within the reaction chamber to take the form of a cyclone flow.

Abstract: Exemplary coating methods and coating systems, e.g., for coating the component surface of a component with a coating agent by means of an atomizer in a coating system, for example to paint a body part of a motor vehicle with paint, are disclosed. An exemplary method comprises moving the atomizer over the component surface of the component to be coated, or moving the component in the spray jet, thereby applying the coating agent to the component surface by means of the atomizer. The atomizer may be operated with at least one electrical and/or kinematic operating variable comprising a certain voltage for the electrostatic charging of the coating agent and/or a certain rotational speed of a rotating spray element of the atomizer. In one example, the electrical and/or kinematic operating variable of the atomizer may be dynamically varied during the movement of the atomizer.

Abstract: A coating system applicator component, e.g. a valve or bell cup, which may be used to be wetted and/or flown through at least in some sections by a coating agent, is provided. The applicator component includes a cylindrical holding part configured to releasably couple a mount of the coating system, as well as an applicator thread on the holding part. The applicator thread includes first and second applicator flank surfaces each obliquely oriented to a radial direction of the holding part, the first and second applicator flank surfaces being asymmetric about the radial direction of the holding part. The first and second applicator flank surfaces are configured to be parallel to and interface with first and second mount flank surfaces of a thread of the mount, respectively, upon a coaxial, threaded engagement between the holding part and the mount.

Abstract: A component is conveyed in a conveyor direction through a painting installation by conveyor. The component surface of the component to be painted is subdivided into surface painting modules which lie one behind the other in the conveyor direction. The individual painting modules of the component surface are painted one after the other using a multi-axis painting robot that has an atomizer. The painting robot guides the atomizer, within each one painting module, along a painting path and across the component surface of the painting module. The painting path has at least one path section running transverse to the component edge. Within the painting module, the painting path can comprise at least one path section that runs substantially parallel to the component edge.

Abstract: A coating device is provided for application of a coating agent, in particular a paint, sealant, separating agent, function layer or adhesive, to a component such as a motor vehicle body and/or attachment therefor. The coating device comprises an applicator that has at least one outlet opening and is configured to emit at least one coating agent jet. The coating device includes a deflector that is configured for deflecting the coating agent jet.

Abstract: The disclosure relates to a paint system for coating components with a coating medium, in particular a painting system for painting motor vehicle bodywork components with a paint, comprising at least one pneumatic pump for circulating paint in the system. The pneumatic pump includes a feed air connection for feeding in a feed air stream for mechanically powering the pump and an exhaust air connection for conducting away a depressurised, cold exhaust air stream. The cold exhaust stream passing through a first heat exchanger where the heat exchanger cools a medium in a cooling circuit and the medium cools a heat-sensitive component. The heat sensitive component can be the paint circulation lines or a protective housing for the robot.

Abstract: The invention relates to a control method for a robot (1) having a plurality of movable robot axes (2, 4, 6), in particular for a painting robot (1) or a manipulating robot, comprising the following steps: (a) predetermining a robot path by means of a plurality of path points through which a reference point of the robot (1) is intended to travel; (b) controlling drive motors of the individual robot axes (2, 4, 6) according to the predetermined robot path, such that the reference point of the robot (1) travels through the predetermined robot path; (c) precalculating the mechanical loading (My1, Mx1, Fx1, Fy1, Fz1, Fx2, Fy2, Fz2, Mx2, My2, Mz2) that occurs within at least one of the robot axes (2, 4, 6) between two joints when travelling through the robot path ahead; and also (d) adjusting the control of the drive motors of the robot axes (2, 4, 6) on the basis of the precalculated mechanical loading (My1, Mx1, Fx1, Fy1, Fz1, Fx2, Fy2, Fz2, Mx2, My2, Mz2), such that a mechanical overload is avoided.

Abstract: Various exemplary illustrations of an electrode assembly for an electrostatic atomizer, for example for a rotation atomizer, and exemplary methods of making and/or using the same, are disclosed. An exemplary electrode assembly may include an electrode holder arrangement for holding at least one electrode creating an electrostatic field about a symmetrical axis, wherein there is a dielectric material for influencing a discharge current component extending in the direction of the symmetrical axis.

Abstract: An application system for applying a coating agent onto a component, in particular for applying a sealant onto a motor vehicle body part, includes a material supply for providing the coating agent, a temperature control device for controlling the temperature of the coating agent, an applicator for applying the coating agent, and a coating agent line between the material supply and the applicator. The temperature control device controls the temperature of the coating agent in the coating agent line downstream of the material supply.

Abstract: A method for painting a component such as a motor vehicle body component includes applying to the component a base coat layer, a pattern such as a decorative strip or a graphic element, and applying a clear lacquer coat. The pattern (7) is applied to the base coat layer without interposing a clear lacquer coat. A corresponding painting facility is provided.