Abstract: A belt tensioner includes an arm, a spring case, and a helical spring having inwardly projecting first and second end portions. Another belt tensioner includes a spring, an arm, a spring case, and a pivot bushing surrounding the spring. An additional belt tensioner includes an idler pulley having a bearing with a mounting hole and includes an arm having a post. The post is positioned in the mounting hole, and an annular rim of the post is deformed radially outward and over the bearing. A method for manufacturing an arm and a spring case of a belt-tensioner includes obtaining a belt-tensioner-arm casting mold including a first section and a second section and obtaining a belt-tensioner-spring-case casting mold including a first segment and a second segment.

Abstract: An energy attenuation device for a liquid-conveying line, comprising metal tubing disposed in the liquid-conveying line, a spring disposed in the metal tubing, and a spring-retaining device associated with the metal tubing to prevent or limit movement of the spring in the metal tubing in a downstream direction.

Abstract: A new asymmetrically damped tensioner is provided utilizing a one-way clutch connected to a tensioner arm through a frictional damper. The frictional damper is in frictional contact with the arm and the one-way clutch is coupled to the frictional damper for movement therewith. The tensioner arm is pivotable in a first direction to take up belt slack and a second direction. The clutch is pivotable in the first direction but not the second direction. Because the one-way clutch is operatively engaged with the arm through the frictional damper, the tensioner is able to respond to high belt tension once the frictional force between the arm and the damper is overcome.

Abstract: A tensioner for a power transmitting belt is provided having a base, an arm pivotably attached to the base, a pulley rotatably attached to the arm and a spring operatively connected to the arm and the base for urging the arm in direction to tension the belt. A hydraulic strut is pivotably attached to the base and the arm to restrict the movement of the arm through asymmetric fluid damping. The hydraulic strut includes a hydraulic cylinder filled with magnetorheological fluid, a piston rod axially mounted through the cylinder and a piston mounted on the piston rod to divide the cylinder into first and second fluid chambers. The strut further includes a fluid flow path between the first and second fluid chambers, a check valve in the fluid flow path to provide asymmetric fluid flow and a coil that is operable to generate a magnetic field across the fluid flow path when energized.

Abstract: A low modulus drive belt for an automotive accessory drive system is disclosed that allows for relatively high elongation during installation and that maintains a relatively high percentage of its install tension throughout the useful life of the belt. In addition, an automotive accessory drive system is taught that utilizes such a belt as is a method for constructing such a belt. According to one aspect an accessory drive system for an automobile is provided that includes: (a) a drive pulley; (b) an accessory pulley operatively coupled to an accessory drive shaft; and (c) an endless drive belt engaged between the drive pulley and the accessory pulley, where the drive belt includes an endless band of rubber composite material having a plurality of circumferentially extending an axially aligned polyamide 6.6 twisted cords formed therewithin.

Abstract: An idler pulley with an integral bearing carrier insert comprising: a pulley body having a peripheral surface for accepting and retaining an endless belt; and a tubular bearing carrier insert forming a central hub along a perpendicular axis of the idler pulley body, the hub having an inner circumferential surface and an outer circumferential surface.

Abstract: A fuel filler neck assembly having a uniform hemmed connection between an outer funnel portion and an inner funnel portion. The outer funnel portion is typically defined by an offset-expanded cylinder and sidewalls of varying thickness. The inner funnel portion includes sidewalls that have an internal thread, which is configured to mate with the threads of a gas cap. A hemmed connection is used to join one end of the outer funnel portion to one end of the inner funnel portion. The sidewalls at one end of the outer funnel portion are folded or bent inwardly and around the rim portion to define a curled portion. A tooling assembly for producing a uniform hemmed connection between one end of the outer funnel portion and one end of the inner funnel portion. A method of producing a uniform hemmed connection between portions of a fuel filler neck.

Abstract: An improved adhesive composition and method for adhering textile reinforcing elements to rubber, particularly ethylene-propylene-diene rubber in the manufacture of rubber articles such as power transmission belts, wherein the adhesive composition comprises a latex of a hydrogenated styrene-butadiene rubber, a carboxylated hydrogenated styrene-butadiene rubber, a hydrogenated nitrile-butadiene rubber, a carboxylated hydrogenated nitrile-butadiene rubber, a chlorosulfonated polyethylene or blends thereof; an aqueous solution of a half-ester of maleinized liquid poly butadiene; and, optionally, up to about 15% by weight carbon black in an aqueous solution.

Abstract: An energy attenuation device for a conduit that is adapted to convey a pressurized fluid therethrough, comprising a hose section disposed about a portion of the conduit, wherein such conduit portion is provided with at least one aperture, for example in a surface thereof, and wherein in a non-pressurized state of the conduit, the hose section rests against the portion of the conduit over essentially the entire length of such portion.

Abstract: A fuel fill system includes a funnel having an inlet port configured to receive a nozzle from an external fuel source, a fuel filler tube coupled to an outlet port of the funnel, and a vapor recirculation tube coupled to the funnel. Fuel vapor entering the funnel from the vapor recirculation tube is directed toward the outlet port at a first angle less than 90° from a longitudinal axis of the funnel. The fuel vapor entering the funnel may also be directed at a second angle less than 90° from a line tangent to an inner surface of the funnel at a point where fuel vapor enters the funnel. The second angle being in a plane perpendicular to the longitudinal axis of the funnel.

Abstract: A flexible fuel hose having improved fuel vapor barrier properties wherein the fuel hose comprises a first fluoropolymer layer forming a first barrier tubular structure and a second fluoropolymer layer forming a second tubular structure around the first barrier tubular structure; and a method for the manufacture of such hose are described.

Abstract: A belt tensioner for a power transmission belt is provided that utilizes asymmetric motion control and is operable in a first condition and a second condition. The belt tensioner has an arm with a belt engaging section and a drum section, a support member for securing the tensioner relative to the belt, and a spring that urges the arm to pivot about the support member in a first direction and urges the belt engaging section against the belt with a force to tension the belt. The tensioner also has a stator coupled to the support member to form arcuate spaces circumferentially spaced around the stator between the stator and the drum section and arcuate shaped wedges in the arcuate spaces. The tensioner further has a Belleville spring coupled to the arm for pivoting therewith and a friction device in sliding contact with the wedges and Belleville spring.

Abstract: A banjo fitting is disclosed comprising a block, a stud, a saddle washer pair and a cap. The saddle washer pair is bent so as to partially surround and clip onto the block. In this manner the block and washer pair form a single unit to simplify installation of the banjo fitting. The block further includes a pair of walls that extend from opposite faces of the block and engage the stud so as to provide a clocking feature. In this manner, the stud and the block remain properly aligned even as the cap is tightened on the stud to secure the block.

Abstract: A belt tensioner with integral damping comprising a housing, a pivot bushing, a spring element, a disc-shaped spring bushing, a lever arm assembly, a pulley assembly, an armplate assembly including an armplate and a friction element; wherein the armplate assembly comprises an armplate having a cup-shaped cavity including a circumferential edge and a plurality of spaced apart finger elements extending from said circumferential edge wherein the finger elements are configured to provide a high degree of damping in a radial direction., and a friction element disposed between the fingers elements and the armplate, the friction element providing at least one contact area having increased friction between the lever arm and the armplate.

Abstract: A heat tolerant, pressure resistant elastomeric composition comprising a blend of a first ethylene-vinyl ester copolymer and a second copolymer selected from the group consisting of chlorosulfonated polyethylene (CSM), chlorinated polyethylene (CPE), polychloroprene (CR), ethylene-acrylic elastomer (AEM), alkyl-acrylate copolymer (ACM), polyvinyl acetate (PVA), nitrile-butadiene rubber (NBR), hydrogenated nitrile-butadiene rubber (HNBR), and mixtures thereof, a hose manufactured therefrom; and a method for preparing the hose are described.

Abstract: A tensioner for generating tension in a power-transmitting belt is provided. The tensioner includes a base, which may be secured to an engine, and an arm that is movably attached to the base. A pulley is rotatably attached to the arm for engaging the belt. A spring is operatively connected to the arm and the base for urging the arm to move relative to the base in a first direction. When the arm is moved in the first direction, the pulley is moved into engagement with the belt with a force to tension the belt. The tensioner further includes a stop that is adjustably positioned on the base to limit the movement of the arm in a second direction. The position of the stop on the base may be automatically adjusted by the spring during installation of the tensioner.

Abstract: An automotive starting system includes an accumulator, a hydraulic motor, and an engine controller. The accumulator is adapted for holding a charge of pressurized fluid. The hydraulic motor has a fluid input operatively connected to the accumulator and has an output shaft operatively connected to an internal combustion engine of an automotive vehicle. The engine controller shuts off the engine if an idle engine condition exists and restarts the engine using the hydraulic motor following an idle engine shut-off if a predetermined engine-start condition exists. A method for starting an internal combustion engine of an automotive vehicle includes having the engine controller shut off the engine if an idle engine condition exists and thereafter having the engine controller restart the engine using the hydraulic motor if a predetermined engine-start condition exists.

Abstract: A belt tensioner for a power transmission belt may be provided that operates on an endless path and that utilizes asymmetric motion control. The belt tensioner may have an arm with a belt engaging section and a drum section, a support member for securing the tensioner relative to the belt, where the arm pivots on the support member, and a tension spring that urges the arm to pivot about the support member in a first direction and urges the belt engaging section against the belt with a force to tension the belt. The tensioner also may have a fluid filled chamber inside a portion of the drum section of the arm and a valve pivotally attached to the tensioner so that the valve extends across the fluid containing chamber.

Abstract: A high performance thermoplastic hose useful as a power steering hose, the high performance thermoplastic hose comprising a high performance engineering thermoplastic such as polyurethane and a chlorine-containing polyolefin such as chlorinated polyethylene, chlorinated polypropylene, chlorinated copolymers containing ethylene and propylene, chlorosulfonated polyethylene, chlorosulfonated polypropylene, chlorosulfonated copolymers of ethylene and propylene or mixture thereof, is disclosed. Also disclosed are a method for manufacturing the high performance thermoplastic hose, and a thermoplastic vulcanizate capable of resisting chemical attack and withstanding temperatures up to about 300° F.

Abstract: A fuel transport tube having improved fuel vapor permeation characteristics comprising an inner conductive nylon tubular structure containing a conductive agent selected from the group consisting of carbon fibers and carbon fibrils; an aluminum barrier layer on the outside surface of the nylon inner tubular layer; and a non-conductive nylon layer on the outer surface of the aluminum layer; and a method for making the fuel transport tube are disclosed.