Abstract: A wire cable assembly includes a terminal having a termination segment attached to an end of a wire cable, a connection segment configured to attach to a mating terminal, and a transition segment intermediate the termination segment and the connection segment. The transition segment of the terminal has a generally rectangular cross section and a recess defined in at least one distal edge and preferably both distal edges of the transition segment. The recess may alternatively be characterized as a concavity, notch, hollow, or indentation. A sealant is applied to the transition segment and a sleeve encloses at least a portion of the termination segment, the end of the wire cable, and at least a portion of the transition segment. The sealant fills the recess(es) and blocks a leak path between the sleeve and the distal edge. The sleeve may be a section of dual wall heat shrink tubing.

Abstract: An evaporative emissions control system for reducing the amount of fuel vapor emitted from a vehicle includes a canister containing a sorbent material and a cartridge heater disposed at least partially within the canister in direct contact with the sorbent material. Electrical terminals for applying power to a heating element within the heater are disposed external to the canister. At least one heat sink may be included within the canister in direct contact with the heater. A method of manufacturing an evaporative emission control system that includes a cartridge heater disposed in a canister is also presented.

Abstract: A fuel cell stack includes a plurality of fuel cell cassettes each including a fuel cell with an anode and a cathode. Each fuel cell cassette also includes an electrode interconnect adjacent to the anode or the cathode for providing electrical communication between an adjacent fuel cell cassette and the anode or the cathode. The interconnect includes a plurality of electrode interconnect protrusions defining a flow passage along the anode or the cathode for communicating oxidant or fuel to the anode or the cathode. An electrically conductive material is disposed between at least one of the electrode interconnect protrusions and the anode or the cathode in order to provide a stable electrical contact between the electrode interconnect and the anode or cathode. An encapsulating arrangement segregates the electrically conductive material from the flow passage thereby, preventing volatilization of the electrically conductive material in use of the fuel cell stack.

Abstract: A gas sensor includes a sensing element formed on a ceramic substrate, an insulator surrounding at least a portion of the sensing element, and a metal shell surrounding at least a portion of the sensing element. The gas sensor further includes a cured ceramic adhesive structure bonded to the insulator and the sensing element, to the insulator and the metal shell, or to the sensing element and the metal shell. The ceramic adhesive structure is disposed so as to mitigate gas leakage through the gas sensor.

Abstract: A fuel cell system is disclosed comprising a plurality of fuel cell modules including a sealed planar fuel cell stack, the stack including internal manifold channels for transport of fuel and air to fuel cells within the stack and transport of tail gas and spent air away from fuel cells within the stack. Each of the fuel cell stacks is mounted on a stack footprint area of a top member of a base manifold. The base manifolds are configured to allow for interconnection of a number of fuel cell stack modules to provide a fuel cell system capable of producing power outputs that otherwise would have required large surface area cells or stack with a large number of cells.

Abstract: A connector system includes a first connector body defining a channel between a longitudinally-oriented fixed wall and a longitudinally-oriented flexible beam. The flexible beam is located opposite and generally parallel to the fixed wall when in a relaxed state. A distal surface of the flexible beam defines a first protrusion having a first inclined surface. A second connector body defines a cavity configured to receive the first connector body. A mesial surface inside the cavity defines a second protrusion having a second inclined surface configured to engage the first inclined surface of the flexible beam when the connector bodies are mated. A member inserted into the channel causes the flexible beam to flex laterally and move the first inclined surface with respect to the second inclined surface sufficient to generate a longitudinal force between the first and second inclined surfaces and thus between the first and second connector bodies.

Abstract: An electrical assembly, such as a high voltage electrical center that controls the flow of electricity between a battery pack and the propulsion system of an electric or hybrid electric vehicle. The assembly includes a plurality of electrical connectors configured to receive and mate with a plurality of corresponding mating connectors and a housing containing a plurality of electrical devices interconnected to the plurality of electrical connectors. The housing includes a bulkhead defining a plurality of connector shrouds that axially surrounds each connector in the plurality of electrical connectors. Each connector shroud is configured to receive a connector body of a corresponding mating connector. The plurality of connector shrouds is integral to the bulkhead. The bulkhead, and thereby the shrouds, may be formed of a composite conductive material containing electrically conductive fibers within a dielectric matrix.

Abstract: A plurality of heaters are disposed end to end within a bore hole of a formation where the bore hole extends from an upper end to a lower end such that a lower heater of the plurality of heaters is proximal to the lower end of the bore hole while every other of the plurality of heaters is distal from the lower end of the bore hole. Each of the plurality of heaters includes a fuel cell stack assembly having a plurality of fuel cells which convert chemical energy from a fuel into heat and electricity through a chemical reaction with an oxidizing agent. Each of the plurality of heaters has a thermal output that is less than or equal to a predetermined value except the lower heater of the plurality of heaters which has a thermal output that is greater than the predetermined value.

Abstract: A printed circuit board (PCB) assembly having a double-ended male blade electrical terminal is presented. The double-ended terminal has a first blade with a substantially uniform first thickness and a second blade opposite the first blade that has an embossed mesial region providing a substantially uniform second thickness, wherein the effective thickness of the second blade is greater than the thickness of the first blade. The terminal may be used in an electrical center of a motor vehicle to interconnect a female socket in a vehicle wiring harness to an electronic device, such as a fuse or relay, having a socket terminal that is mounted on the PCB. A method of manufacturing such as double ended-terminal is also presented.

Abstract: The invention relates to an algorithm for detecting activation of a tactile pressure sensor having a mechanic structure that includes the steps of: (a) measuring periodically an input quantity (V0; f0) of the sensor, when it is not pressed, the period being set according to sensor dynamic requirements; (b) computing a current idle quantity (Vidle; fidle) depending on the input quantity (V0; f0) measured at step a); (c) computing an activation threshold (?VP; ?fP) based on a quantity characterization of the sensor mechanic structure and depending on the idle quantity (Vidle; fidle) defined at step b); (d) comparing the sensor input quantity (V0; f0) with the last defined idle quantity (Vidle; fidle) increased by the activation threshold (?VP; ?fP) computed in step c) in order to determine whether the sensor is pressed or not.

Abstract: A non-contact charging device for charging a battery includes a source resonator, a reference antenna, and a variable gain amplifier. The source resonator is configured to transfer electrical energy to a capture resonator in a vehicle. The reference antenna is configured to detect a reference signal originating from the source resonator. The reference antenna is configured to be less sensitive to a presence of a foreign object than a foreign object detection (FOD) antenna proximate to the reference antenna. The variable gain amplifier is configured to amplify a reference signal from the reference antenna.

Abstract: A includes a plurality of antennas and a controller. Each antenna is configured to detect a reflected radar signal reflected by an object in a field-of-view of the system. The controller is configured to receive an antenna signal from each antenna corresponding to the reflected radar signal detected by the antenna. The controller is also configured to determine a reflected signal profile of each antenna signal. The controller is also configured to determine a composite data set based on a combination of the reflected signal profiles. The controller is also configured to determine if the composite data set includes a composite data point characterized as greater than a composite threshold. The controller is also configured to determine if any of the reflected signal profiles indicate that the radar signal is reflected by more than one object.

Abstract: A system and method to detect a foreign object proximate to a source resonator that is part of a wireless energy transfer system. The wireless energy transfer system may be one used to wirelessly charge the batteries of an electric vehicle. Data from a visible light camera and a multiple zone temperature sensor are combined or fused to determine whether a foreign object, such a metallic object or an animal, is in the vicinity of, or in close proximity to, a source resonator. The system controls an electric current provided to the source resonator based on whether a foreign object is detected to reduce or inhibit energy emitted by the source resonator. The visible light camera may be a monochrome or color camera and the temperature sensor may be an infrared camera or a thermopile array.

Abstract: A wire retention clip includes a first compartment for allowing at least a first wire to pass through the compartment uninterrupted and for retaining the at least one wire to the wire retention clip. The wire retention clip also includes a second compartment that is distinct from the first compartment and contains and electronic device.

Abstract: An ultrasound interior space monitoring system for a motor vehicle includes at least one ultrasound transmitter and at least one ultrasound receiver that can be attached in the interior space of the motor vehicle and are configured for the contactless monitoring of the interior space. The system is operable in an operating mode which is active when a monitoring mode in which the monitoring of the interior takes place is inactive, wherein a position, a movement speed and/or a movement direction of an object, in particular of a hand of a vehicle occupant, can be determined and at least one fitting element of the vehicle can be actuated in dependence on the position, on the movement speed and/or on the movement direction by means of the at least one ultrasound transmitter and by means of the at least one ultrasound receiver in the operating mode.

Abstract: A method for operating a radar system on a vehicle to reduce nuisance alerts caused by a stationary structure proximate to the vehicle. The method includes determining a stationary count indicative of the number of targets detected by the radar system that are within a travel path of the vehicle and are classified by the radar system as stationary, and indicating that the vehicle is proximate to a stationary structure if the stationary count is greater than a count threshold.

Abstract: A lead-lanthanum-zirconium-titanate (PLZT) capacitor on a substrate formed of glass. The first metallization layer is deposited on a top side of the substrate to form a first electrode. The dielectric layer of PLZT is deposited over the first metallization layer. The second metallization layer deposited over the dielectric layer to form a second electrode. The glass substrate is advantageous as glass is compatible with an annealing process used to form the capacitor.

Abstract: An electrical connector having one or more pairs of opposing contact arms extending from a body portion and configured to receive a mating connector. A spring clamp member is positioned over the opposing contact arms to increase a compressive force of the contact arms on the mating connector. The contact arms include stabilizing features to limit lateral, longitudinal, and/or rotational movement of the spring clamp member relative to the contact arms. The contact arms may be formed of a material having a high electrical connectivity and the spring clamp member may be formed of a different material having a higher relaxation temperature than the contact arm material. The mating connector may include be a male blade type terminal.

Abstract: An electrical connector including a connector body that defines a terminal cavity within the connector body and an electrical terminal at least partially disposed within the terminal cavity. A first cavity wall within the terminal cavity defines a longitudinally oriented wedge feature. A biasing feature within the terminal cavity is configured to urge the wedge feature into intimate contact with surfaces of the terminal, such as those defined by a longitudinally oriented slot, thereby limiting a freedom of motion of the terminal within the terminal cavity. The wedge feature may be defined by the biasing feature or it may be defined by another cavity wall opposite the biasing feature within the terminal cavity.

Abstract: A fused cover assembly for a battery system. The fused cover assembly includes an attachment means configured to attach the assembly to a battery formed of a plurality interconnected cells, and a plurality of fused connections configured to make electrical contact with the interconnected cells and thereby provide a sense connection to the cells of the battery that is fused. If the sense connection to the battery cells is short-circuited, a fuse device open-circuits to protect the cell from being damaged.