Abstract: A vehicle lane departure warning system and method are provided. The system includes a position sensor for sensing position of a vehicle and memory storing learned vehicle path data. The system further includes a controller for processing the position data and determining a stored learned vehicle path that the vehicle is travelling on. The controller comprises logic for comparing the sensed position data to the stored learned vehicle path and determining if the vehicle is sufficiently departing from the stored learn vehicle path. The system further includes an output for providing a warning signal indicative of the vehicle departing from the stored learned vehicle path. The stored learned vehicle path is updated as the vehicle repeatedly travels on the path.

Abstract: A manifold for use in a heat exchanger assembly and a method of forming the manifold is disclosed herein. The assembly includes an upper manifold defining an interior and having a upper top portion having an upper opening in the center of said upper top portion. A partition is inserted through the upper opening to define a plurality of chambers in the interior. The partition has a plurality of locking tabs and dimples that abut the upper top portion. The method starts with the step of forming the upper manifold defining an interior and having an upper top portion defining an upper opening in the center of the upper top portion. The method continues with the step of dividing the upper manifold to define a plurality of chambers in the interior of the upper manifold and is finalized by joining the partition and the upper manifold through a snap fit.

Abstract: A shaft assembly includes a first shaft member and a second shaft member telescopically engaged with the first shaft member. A roller carrier supporting a plurality of rollers is disposed between the first and second shaft members. The first shaft member defines a first slot extending along and angled relative to a longitudinal axis. The second shaft member defines a second slot extending along and angled relative to the first slot and the longitudinal axis. The roller carrier defines a carrier slot extending transverse to the longitudinal axis. A pin extends through the first slot, the second slot and the carrier slot and moves the roller carrier at a slower speed than the relative movement speed between the first shaft member and the second shaft member during telescoping movement. A wedge is disposed between the first shaft member and a portion of the rollers to de-lash the shaft assembly.

Abstract: A variable buoyancy heater is provided. It comprises variable buoyancy float that includes a variable volume element. A first fluid is contained within the variable volume element and a heating element that is integral with the variable buoyancy float is provided. The heater is arranged to heat the first fluid wherein the variable volume element expands based on a temperature increase from the heating element, such that the variable buoyancy float becomes positively buoyant when the variable volume element expands and negatively buoyant when the heating element is off.

Abstract: A bearing includes a first inner race half and a second inner race half, and a first outer race half and a second outer race half. A cage defining a plurality of openings supports a plurality of rollers. The bearing is assembled by positioning the first inner race half on a mandrel and the first outer race half on a work support, positioning the cage with the rollers supported in the openings adjacent to and concentric with the first inner race half and the first outer race half. The second inner race half and the second outer race half are positioned adjacent the first inner race half and the first outer race half respectively. The first inner race half and the second inner race half, and the first outer race half and the second outer race half are then bonded together to form the bearing assembly.

Abstract: An actuator assembly including, a polar assembly including an inner tooth and an outer tooth, and a magnet disposed between the inner tooth and the outer tooth, the magnet operative to interact with the polar assembly to induce an electromagnetic torsion bar operative to impart a torque on a first shaft connected to the ring magnet.

Abstract: A method of manufacturing an exhaust temperature sensor is disclosed. It includes forming a green ceramic substrate; and printing an electrical circuit on the green ceramic substrate. The method then contemplates trimming the electrical circuit to a predetermined resistance prior to firing the green ceramic. Finally, the method contemplates firing the green ceramic substrate with the electrical circuit thereon.

Abstract: A bearing assembly includes an inner race having a first inner race half and a second inner race half, and an outer race having a first outer race half and a second outer race. The first inner race half and the second inner race half cooperate to define an inner annular groove, and the first outer race half and the second outer race half cooperate to define an outer annular groove. A plurality of rollers is disposed within the inner annular groove and the outer annular groove in rolling engagement with the inner race and the outer race. An inner coupling mechanism couples the first inner race and the second inner race together, and an outer coupling mechanism couples the first outer race and the second outer race together.

Abstract: An object detection system and method of detecting objects and providing an output signal are provided. The system includes a position sensor for sensing position of a host vehicle, and an object detector provided on the host vehicle for detecting presence of an object relative to the host vehicle and for further detecting position of the detected object relative to the host vehicle. The system also includes a controller for processing the sensed position of the host vehicle and determining a current vehicle path as the host vehicle moves. The controller further processes the position of a detected object relative to the host vehicle and determines if the detected object is a stationary object relative to ground. The system further includes memory for storing the position of the detected stationary object and an output for providing an output signal based on the detected stationary object relative to the current vehicle path.

Abstract: A vehicle event recording system is provided which includes one or more GPS receivers for sensing position of a vehicle, and an event detector for detecting a vehicle event. The recording system includes memory for storing vehicle path data and an input for receiving site data at a location where the vehicle event is detected. The recording system further includes a processor for determining a vehicle path for a time period close in time to the vehicle event. The processor determines a correction vector based on site measurement data and further determines the corrected vehicle path based on the monitored vehicle path and the correction vector and generates an output.

Abstract: A heat exchanger assembly including a first and second heat exchangers disposed in sandwiched relationship with one another. The tubes and air fins of the first and second heat exchangers are aligned with one another in a transverse air flow direction. A plurality of middle connecting portions are integral with and extend in the transverse air flow direction between the aligned first and second air fins of the two heat exchangers. Each of the middle connecting portions has a slot for impeding heat conduction between the first and second air fins, and each of the slots in the middle connecting portions is disposed closer to the first tubes than to the second tubes to maximize the effective length of the second air fin.

Abstract: A cylindrical stainless steel housing includes an exhaust inlet collar and exhaust outlet collar allowing exhaust gas to travel therethrough at a mean flow velocity in accordance with a velocity formula. A plurality of stainless steel tubes extend through the housing from a steam inlet manifold to a steam outlet manifold. A number and size of the tubes is determined by formulas and dependent on an Euler number, a Reynolds number, a number of transfer units, a Prandtl number, a porosity factor and a system efficiency. The tubes may comprise an S-shape or a U-shape. The tube walls have a thickness determined according to wall thickness formulas and the walls include a plurality of cavities on an interior surface of each tube wall. The cavities may comprise a conical or semi-spherical shape and have a diameter determined according to formulas.

Abstract: An electric motor having an oil retainer cooling assembly fixed onto the motor shaft between the rotor assembly and support bearing within the motor housing. The retainer cooling assembly is a single piece unit used to retain oil in the support bearing and to induce air flow within the housing to internally cool the electric motor. The oil retainer cooling assembly includes a hub that has a bore for the insertion and attachment of the hub to the motor shaft, a surface in sealing contact with the bearing assembly, a plurality of fan blades protruding radially from the hub, and a shoulder between the hub surface and the fan blades. The oil retainer assembly rotates with the shaft during normal operating conditions, whereby the blades induces air flow within the housing to cool the electric motor and the hub surface maintains sealing contact with bearing assembly to retain oil within the bearing.

Abstract: A throttle control cartridge has a circuit board carrying a Hall-effect sensor, the position of which is fixed in a housing carrying a cam. A shaft carrying a magnet is rotatably and translatably disposed with respect to the housing and carries a cam follower that engages the cam and translates the shaft with respect to the housing when the shaft is rotated with respect to the housing in at least one of two opposed angular directions. The cam and the cam follower have at least first and second pairs of cam surfaces in which a first cam surface is disposed at a different cam or helix angle then the second cam surface. A redundant stop is cooperatively formed between the cam follower and splines on the shaft to limit axial translation of the cam follower in one direction of rotation of the shaft relative to the housing.

Abstract: A catalytic reformer assembly and methods of operation, including fast start-up, are provided. The reformer assembly includes an electrically-conductive metallic vaporizer having a very high surface area. At start-up of the reformer, electric current is passed through the vaporizer to heat the material by resistance heating, providing a high-temperature, high-surface area environment for fuel vaporization. Preferably, the electric current is started a few seconds before starting fuel flow. The fuel is sprayed either onto or through the heated vaporizer, preferably before the fuel is mixed with incoming air to minimize convective cooling by the air and to reduce the pressure drop in the fuel flow. As the reformer warms up, energy from the reforming process heats the vaporizer via radiation and/or conduction such that electric power is needed only during the start-up phase. A control circuit regulates the amount and duration of electric power supplied to the vaporizer.

Abstract: An embedded resistor and capacitor circuit and fabrication method is provided. The circuit includes a substrate, a conductive foil laminated to the substrate, and a thick film dielectric material disposed on the conductive foil. One or more thick film electrodes are formed on the dielectric material and a thick film resistor is formed at least partially contacting the thick film electrodes. A capacitor is formed by an electrode and the conductive foil. The electrodes serve as terminations for the resistor and capacitor.

Abstract: A chemical vapor sensor is provided that passively measures a suspect chemical species of interest with high sensitivity and chemical specificity, for use with safety systems. A vapor concentrator amplifies a suspect chemical vapor concentration to a detectible level, for use with an infrared detector. Compensation is provided for environmental variations that may influence the passive measurement of the chemical vapor sensor. Environmental variations may include extrinsic vapors in the surrounding air, or air currents that divert the sample vapor as it drifts from the suspect vapor source to a sampling intake. In an example, ethanol vapor is measured and carbon dioxide tracer measurements are used to calculate an ethanol vapor measurement that is adjusted for environmental variations. In an aspect, a time artifact filter sets the output of the carbon dioxide sensor to match the time dependence of the ethanol sensor, to calculate blood alcohol concentration.

Abstract: An injector mounting arrangement for use in an engine, the injector mounting arrangement including: a fuel injector having one or more resonant modes of vibration, an engine cylinder housing, and a clamping arrangement including a clamping member for applying a clamping load to the injector so as to clamp the injector to the cylinder housing wherein the clamping load is applied at or substantially at a vibration node of one of the one or more modes of vibration of the fuel injector so as to damp or substantially prevent transmission of injector generated noise to the cylinder housing.

Abstract: A child seat and a method for monitoring installation of the child seat are provided. The child seat includes a child seat frame configured to receive a child occupant. The child seat frame is configured to receive a seat belt webbing for securing the child seat frame to a vehicle seat. The child seat further includes a first bladder configured to contact the seat belt webbing. The first bladder has a fluid therein. The child seat further includes a first pressure sensor fluidly communicating with the fluid in the first bladder. The first pressure sensor is configured to output a first signal indicative of an amount of pressure in the first bladder. The child seat further includes a controller coupled to the child seat frame configured to receive the first signal and to compute a first tension value based on the first signal.

Abstract: A projection unit comprising a coherent light source such as a laser diode and a beam shaping element forming a light beam which is directed towards a display, characterized in that it comprises a laser speckle suppression device which is positioned between the laser source and the display and wherein the laser speckle suppression device is a diffusing element actuated randomly by a piezoelectric vibrating structure.