Abstract: An electrical connector has a terminal position assurance and lock device that acts as both a stop behind receptacle portions of electrical terminals and to prevent flexing of a first and second set of cavity flex lock arms which retain the electrical terminals in the connector to positively position the electrical terminals and prevent their inadvertent withdrawal from the electrical connector. Insertion of an electrical terminal into a terminal cavity causes the cavity flex lock arm in the cavity to flex inwardly, permitting the electrical terminal to be received in the cavity. Once an electrical terminal is inserted past the cavity flex lock arm, the lock arm returns to its unflexed position to retain the electrical terminal.

Abstract: The invention is a two-stage, two-poppet prime valve assembly for use in high pressure applications such as vehicle braking systems. The valve assembly has two valve seats and two plungers for allowing the valve assembly to open under high pressure while providing minimal internal flow restrictions to enhance cold temperature and low pressure operation. The two-stage, two poppet valve assembly contains two separate flow paths, one being high pressure, relatively low flow called a stage one, and the other being relatively low pressure, high flow called a stage two. In addition, the valve incorporates a reverse flow bypass feature that is capable of controlling flow at very high pressure and allowing reverse flow with a very low pressure drop.

Abstract: An improved method of assessing the frequency response of an in vehicle exhaust gas air/fuel ratio sensor by measuring and analyzing the sensor response to a predetermined perturbation of the fuel delivered to the engine. In a first test mode that provides both quantitative and qualitative assessments, the perturbation is achieved by applying fixed biases to the fuel pulse widths of individual engine cylinders to create a rich/lean perturbation in the exhaust gas, and by adjusting the engine throttle to gradually vary the engine speed over a test interval so that the rich/lean perturbation correspondingly varies in frequency. Since the biases are fixed, intake port wall-wetting effects are minimized. In a second test mode that provides a qualitative assessment, the perturbation is achieved by applying an alternating fuel bias multiplier to every engine cylinder, with the engine operating at a fixed speed and load setting that is of interest for diagnostic purposes.

Abstract: A fuel pressure regulator for supplying fuel to the intake of an internal combustion engine at a substantially constant pressure. The fuel pressure regulator includes a housing defining a fuel chamber in fluid communication with a fluid inlet. The housing further includes a fuel outlet opening in fluid communication with the fuel chamber. The housing defines a seating surface around the outlet opening. A valve body is moveably disposed within the housing and moves between open and closed positions. The valve body contacts and seals against the seating surface and prevents fuel flow through the outlet opening when the valve body is in the closed position. The valve body is biased into the closed position. The valve body includes an extension with at least a portion thereof disposed in the fuel outlet opening to guide the valve body.

Abstract: A valve deactivation assembly includes an elongate camshaft having at least one lift lobe. The lift lobe has a lift portion and a base circle portion, and is affixed to or integral with the camshaft. A first null lobe is disposed on a first side of the lift lobe, and is affixed to or integral with the camshaft. A second null lobe is disposed on a second side of the lift lobe, and is affixed to or integral with the camshaft. A first journal bearing is disposed on the first null lobe, and a second journal bearing is disposed on the second null lobe. The journal bearings are configured for engaging a body of a deactivation roller finger follower to thereby reduce friction and wear of the roller finger follower body.

Abstract: A planet gear includes a toothed portion having an axial bore, a hub disposed within the axial bore such that a space is defined between the hub and the toothed portion, and an elastomeric isolator disposed in the space. A gear is quieter in operation through configuration such that the gear includes a toothed portion having an axial bore and a hub coaxially orientable within the axial bore, and an elastomeric isolator is positioned between the hub and the toothed portion.

Abstract: A variable load limiting restraint retractor for a seat restraint system in a vehicle includes a housing for operative connection to vehicle structure. The variable load limiting restraint retractor also includes a take-up spool operatively connected to the housing and connected to a belt of a seat restraint system for winding and unwinding the belt. The variable load limiting restraint retractor includes a rotatable shaft operatively connected to the take-up spool and the housing, the take-up spool being mounted on the shaft. The variable load limiting restraint retractor further includes a load limiting assembly operatively connected to the shaft for variably limiting load on the belt when the seat restraint system is in a buckled position.

Abstract: A vane pump includes a cylindrical rotor rotatable inside of an oval-shaped rotor chamber defined by a cam ring around the rotor. A thrust plate and a pressure plate on opposite sides of the cam ring cover the rotor chamber and are squeezed together by a pressure force attributable to fluid in a discharge chamber of the vane pump at a discharge pressure thereof. A first thrust face of the thrust plate is pressed against an end wall of a cavity of a pump housing in which the components are installed. Fluid at the discharge pressure is ported to one or more balance chambers between the thrust plate and the end wall of the housing. The balance chambers are defined by a gasket received in a groove of the first thrust face.

Abstract: A method for applying and controlling current applied to an air reference oxygen sensor included in a vehicle exhaust system is disclosed. In an exemplary embodiment of the invention, the method includes measuring an output voltage across the oxygen sensor when the exhaust system is initially activated and applying a current through the oxygen sensor when the output voltage reaches a value determinative of light off of a catalyst within the exhaust system. The magnitude of the applied current corresponds to a predefined purge value.

Abstract: An air bag cushion deployable from a location along the roof rail the vehicle interior over an expansive area adjacent to an occupant to be protected. The air bag cushion is of a partially segmented construction including a main body portion deployable downwardly away from the roof rail and an expansible upper portion expansible between the header portion of the roof rail and the head of an adjacently seated vehicle occupant. The main body portion and the inflatable upper portion of the air bag cushion are attachable to the roof rail structure along a common line of attachment. The inflatable upper portion and the main body portion of the air bag cushion may be inflated by a common source of inflation gas so as to utilize a single common inflator.

Abstract: Any hydraulic flow return system of a transmission pump in which primary and bypass flows of hydraulic fluid are returned to primary and bypass flow channels, respectively, of a booster nozzle situated adjacent the rotating group at the inlet of the pump for delivery a boosted flow of high pressure fluid to the pump is a result of the incoming bypass flow being passed through a flow restrictor before being recombined with the primary flow, the system is improved by incorporating a bypass valve which senses the back pressure in the incoming bypass flow and operates to open an auxiliary bypass channel in the event that the back pressure exceeds a predetermined control value in order to divert a fraction of the bypass flow around the flow restrictor for delivery to the pump until such time as the back pressure falls below the control value.

Abstract: A damper for a vehicle rack and pinion-type power steering system reduces or eliminates high frequency and low amplitude vibrations commonly associated with high-speed steering wheel shake. The damper includes a hydraulically actuated clutch that is energized by a spring in the damper. The damper locks or inhibits rotation of a steering shaft coupled to the rack and pinion assembly while the vehicle is traveling straight down the road to absorb the input energy and cancel any vibration from the wheels, suspension or road. The clutch is released when there is any steering wheel input from the operator. Increased pressure from the power steering pump as a result of steering wheel input increases the pressure in the damper to compress a spring and release the multi-disk clutch. This allows the steering system to behave in an acceptable manner by not adding any friction or extra force requirements to the driver and providing acceptable feel and return to center characteristics for the steering system.

Abstract: A power booster for a brake system including a housing having an interior and a diaphragm separating the interior of the housing into at least two chambers. A power piston is coupled for movement with the diaphragm and includes an output member. A reaction member is coupled to the power piston, and an input member is adapted to be coupled to a movable brake pedal. An air valve assembly moves between open and closed positions to selectively admit atmospheric air into at least one of the chambers. This induces an output force on the diaphragm that is transferred to the output member of the power piston. The air valve assembly includes a portion adapted to engage the reaction member in response to an input force applied to the input member and is length adjustable between the input member and the reaction member.

Abstract: An improved occupant weight detection system measures the pressure in a fluid-filled bladder disposed in or under a foam seat cushion as an indication of occupant weight, and periodically adjusts the pressure vs. occupant weight relationship to compensate for changes due to aging and usage of the foam seat cushion. The system controller develops an aging adjustment value based on a measure of the cumulative aging and usage of the seat, and uses the developed adjustment value to compensate the operation of the system. The aging adjustment value is determined primarily as a function of occupant weight and time of seat occupancy, and the compensation is achieved by using the aging adjustment value to adjust either the estimated weight, or a threshold to which the measured pressure is compared for purposes of deciding if restraint deployment should be enabled.

Abstract: This invention offers advantages and alternatives over the prior art by providing a dual port hydraulic fixed displacement pump which exhibits improved efficiency by limiting the volume of discharged fluid which is subjected to the line pressure of a hydraulic system through mechanical valve control. According to the present invention, a pair of discharge ports are provided, namely a first discharge port and a second discharge port. Under all operating conditions, e.g., low and high pump speed operating conditions, the fluid flowing within the first discharge port and primary discharge passageway is exposed to the working pressure of the primary line, which represents a high pressure line. The second discharge port fluidly communicates with a secondary discharge passageway which is in selective fluid communication with a low pressure line connected to a low pressure area of the pump (e.g.

Abstract: A manually operated cable release apparatus, suitable for use in an electrically actuated brake, is provided for a locking mechanism having a shaft that is rotatable about an axis of rotation of the shaft, between a first angular position where the locking mechanism is disengaged, and a second angular position where the locking mechanism is engaged. The cable release apparatus includes a lever having one end thereof fixedly attached to the shaft and extending outward from the shaft for applying a force to the lever, for rotating the shaft back and forth through an angular displacement between the first and second angular positions.

Abstract: A safety system for a vehicle, having an adjustable headrest with a belt guide. The belt guide realigns the path of travel of a torso belt of a vehicle. The adjustable headrest provides head support to smaller sized passengers while also positioning the torso belt for the smaller sized passenger.

Abstract: A piston rod for use in a magnetorheological dampening device having a surface finish that renders the device resistant to wear at the elastomeric seal/piston rod interface. The piston rod has a surface finish of Ra<0.065 &mgr;m and &Dgr;a≦1.4°, as measured using a Gaussian filter with a 0.08 mm cut-off length. There is further provided a method of achieving the surface finish, including rotating the piston rod while moving an abrasive tape against the outer surface of the rod.

Abstract: The invention provides a method of determining a vehicle steering wheel angle by receiving at least one steering sensor output from at least one steering sensor. The method then receives a vehicle speed signal. A centered steering angle is determined based on the received vehicle speed signal and the steering sensor output.

Abstract: The object of this invention is directed to an improved control system and actuator for a transfer case. More particularly, this invention is directed to a hydraulic actuator and control system for a transfer case. One aspect of the present invention provides a hydraulic control system for a transfer case that includes an actuator for generating fluid pressure. The system also includes an isolation valve and a control valve in fluid communication with the actuator. The isolation valve is in a normally closed position and the control valve is in a normally open position. The system further includes a piston for applying fluid pressure to a device of the transfer case. The invention further provides a method for controlling the hydraulic pressure to a transfer case.