Abstract: An assembly is provided to increase the efficiency of a vehicle engine cooling and supplementary, heat pump type cabin heating system. A flexible panel located in front of and below the front end heat exchanger can be moved between open and blocking positions. An engine cooling radiator and fan are located behind the front end heat exchanger. In cold weather heating mode, the flexible panel can be rolled to the blocking position, preventing the direct flow of cold outside ram air through the front end heat exchanger. At the same time, the fan is reversed, flowing heated air from the radiator through the front end heat exchanger, improving its efficiency.

Abstract: An accumulator-dehydrator for use in an air conditioning system. The accumulator-dehydrator has a hollow delivery tube for delivering vaporized refrigerant and entrained oil to the compressor of the air conditioning system. The delivery tube has an expansion chamber and a separator to eliminate noise within the system.

Abstract: A supplemental restraint assembly for a vehicle having a side impact air bag with an interwoven self-tensioning tether/lace. A side air bag is secured to the vehicle roof rail between the front and rear pillars. A tether/lace extends between and is secured to the front and rear pillars. The tether/lace is secured to the air bag and traverses a plurality of spaced-apart guides formed at discrete points along the air bag. When the side impact air bag is inflated the distance between the guides increases thereby taking up slack in the tether/lace thereby inducing tension therein. The air bag is thus held firmly in place when inflated and allows the tether/lace to be stored up through the pillars and along the roof rail in a non-deployed stored state.

Abstract: A retainer system for use in a tripot type universal joint is provided. The universal joint includes a spider having a plurality of rollers thereon. The rollers travel in drive channels within a housing of the joint. The retainer system comprises a retaining ring, having generally planar small diameter segments and generally planar and axially offset large diameter segments. The small diameter and large diameter segments are connected by blocking segments. The retainer system also comprises an annular groove having a retaining ring movement portion. The retaining ring movement portion allows for movement of the small diameter segments and blocking segments between an uncompressed state and a compressed state. In the compressed state, the spider can be inserted into the housing, because the blocking segments move out of the drive channels.

Abstract: An improved magnetorheological fluid damper is provided which more closely approximates ideal performance requirements including increased turn-up ratio and stiction free performance near zero velocity for realistic automotive applications. The MR damper includes a magnetic flux leakage reduction device positioned at each end of the magnetic damper piston assembly to create a magnetic flux isolation barrier causing magnetic flux to extend through an annular flow gap thereby minimizing flux leakage into other areas such as a piston rod and associated hollow tube. The magnetic flux leakage reduction devices are formed of a non-magnetic material and completely cover a respective adjacent axial face of a piston core. A laminar flow enhancing feature is also provided for enhancing laminar flow and minimizing turbulence in the annular flow gap thereby advantageously reducing the off-state force and increasing the turn-up ratio.

Abstract: A cable drive assembly in a closed-loop cable closure system for opening and closing a sliding door on a vehicle includes helical front and rear cable grooves supported on the vehicle frame for rotation about a helix axis. A front cable extends from the front cable groove to the sliding door in a position to be wound into and unwound from the front cable groove in response to front cable groove rotation about the helix axis. A rear cable extends from the rear cable groove to the sliding door in a position to be wound into and unwound from the rear cable groove in response to rear cable groove rotation about the helix axis. A single cable drive spool is supported on the vehicle frame for rotation about the helix axis and includes both the front and the rear cable grooves. A motor rotates the spool in one direction about the helix axis to open the sliding door and in an opposite direction about the helix axis to close the sliding door.

Abstract: An improved method of producing a fluid filled elastomeric bladder for occupant weight sensing involves annealing the bladder material prior to its installation in a vehicle seat so as to quickly relieve initial stress due to stretching of the bladder material which occurs during fluid injection. In a preferred implementation, the initial stress is relieved by immersing the fluid-filled bladders in heated water for a time period on the order of 60 seconds or more. Alternatively, the bladder material may be heated with steam or radiant heat, by injecting heated fluid into the bladder, or by injecting heated air into an empty bladder before fluid injection. In each case the initial stress is quickly relieved, substantially eliminating a potential source of error in the sensed weight.

Abstract: A brake caliper. A motor rotates a ball screw which translates a ball nut and a first drive pin. Translation of the first drive pin rotates a first brake lever attached to an eccentric cam shaft having a cam portion. Rotation of the cam portion on the eccentric cam shaft translates a piston shaft assembly, a piston head attached to the piston shaft assembly, and a first brake pad attached to the piston head. The first brake lever is attachable to, and rotatable by, a manually-actuated parking brake cable. This allows operation of the parking brake to stop the vehicle in an emergency should the motor fail to operate from whatever cause including loss of power.

Abstract: A vehicle solenoid valve includes a coil case with a plunger housing disposed therein. The plunger housing establishes a first fluid communication path and a second fluid communication path. Reciprocably disposed within the plunger housing is a plunger. The plunger is movable between a de-energized configuration wherein fluid communication through the first fluid communication path is permitted and fluid communication through the second fluid communication path is blocked, an energized configuration, wherein fluid communication through the first fluid communication path is blocked and fluid communication through the second fluid communication path is permitted, and a pressure relief configuration, wherein, while the valve is energized, fluid pressure on the plunger surpasses a predetermined pressure level to overcome an opposing magnetic force on the plunger and permit fluid communication through the first fluid communication path.

Abstract: A mounting apparatus for an electromagnetic device such as a transformer of inductor includes a generally planar metallic plate as a first heat sink, and a metallic mounting cup as a second heat sink. The mounting cup includes a cavity configured to receive the electromagnetic device, the cavity being defined by a base, and an axially-extending annular sidewall extending from the base to a flange portion of the mounting cup. The mounting cup includes first and second passages for allowing the leads of first and second windings of the electromagnetic device to be routed out of the cavity. The cavity is filled with a polyurethane potting resin, and the mounting cup, including the potted electromagnetic device, is mounted to the plate heat sink using fasteners. The mounting cup, which surrounds the electromagnetic device, in combination with the potting resin provides improved thermal transfer to the plate heat sink, as well as providing resistance to vibration and shocks.

Abstract: A guide assembly for a rod of a motor vehicle strut comprises a rod guide, a seal cover, and a retainer. The seal cover engages the rod guide, and defames an area therebetween. The retainer is engaged with the seal cover. A first O-ring is disposed between the seal cover and the rod guide, and a second O-ring is disposed between the rod guide and the retainer.

Abstract: A brake by wire system provides the capability of both travel and force sensors on a brake apply input member such as a brake pedal and also provides redundancy in sensors by providing the signal from a sensor responsive to travel or position of the brake pedal to a first controller and the signal from a sensor responsive to force applied to the brake pedal to a second controller. The first and second controllers are connected by a bi-directional communication link whereby each controller may communicate its received one of the sensor signals to the other controller. In at least one of the controllers, linearized versions of the signals are combined for the generation of first and second brake apply command signals for communication to brake apply units. If either controller does not receive one of the sensor signals from the other, it nevertheless generates its brake apply command signal on the basis of the sensor signal provided directly to it from the sensor.

Abstract: A NOx adsorber catalyst system for treatment of gases in an exhaust discharge passage of an internal combustion engine comprising: a first adsorber catalyst supporting effective amounts of at least one noble metal component and a Ba component; and, a second adsorber catalyst supporting effective amounts of at least one noble metal catalyst, a Ba component, and a K component.

Abstract: A vehicle solenoid valve includes an inlet port circumscribed by a rounded cup-shaped valve seat and an outlet port. A two-piece poppet is installed within the valve and includes a non-magnetic poppet shaft connected to a frustum-shaped poppet head. The poppet head includes an integrally formed, rounded nose that is sized and shaped to engage the rounded cup-shaped valve seat. The poppet is movable between an open configuration, wherein the rounded nose is distanced from the valve seat, and a closed configuration, wherein the rounded nose engages the valve seat to block fluid communication through the valve.

Abstract: An air bag assembly for cushioning restraint of an occupant in a vehicle during an impact event. The air bag assembly includes an inflator activatable to discharge inflation gas upon the occurrence of predetermined vehicle conditions and an air bag cushion in fluid communication with the inflator such that upon discharge of inflation gas from the inflator the air bag cushion is inflated to a deployed state from a location of deployment in substantially opposing relation to the occupant. One or more profile restraining tether elements extend from locations on the air bag cushion to a releasable anchor structure so as to shorten the operative length of the profile restraining tether elements. An actuation mechanism activatable in response to a signal from a sensor measuring occupant conditions is used to release the tether elements from the releasable anchor thereby extending the operative profile of the air bag cushion upon the occurrence of predetermined occupant conditions.

Abstract: A fuel injector is provided for use in an internal combustion engine. The fuel injector includes an injector body having an axially extending fuel passage for fuel flow, an injection valve movable in the passage for controlling fuel flow therein, a valve seat adjustably positioned into an outlet end of the fuel passage, and a valve seat retainer for applying an axial load onto the valve seat and securely attaching the valve seat into the fuel passage of the injector body.

Abstract: A suspension damper or shock absorber for a vehicle suspension system includes a piston assembly across which damping fluid is metered to control relative movement between the vehicle body and chassis. The piston assembly includes a piston plate in which a first set of openings are provided for fluid communication during the rebound stroke of the piston assembly and a second set of openings for communication of damping fluid during the opposite compression stroke. A wall circumscribes the first set of openings to define a recess receiving damping fluid from the first set of openings. A valve disc engages the wall and opens at a predetermined pressure differential. At pressure differentials less than the predetermined pressure differential, highly restricted flow is permitted through a bypass passage formed by a coined depression in the rim of the wall having a continuously curved, preferably semicircular cross section, to provide damping for low level inputs.

Abstract: The fluid reservoir of a hydraulic system is fitted with a nozzle having a constricted primary discharge opening for directing an accelerated jet stream of hydraulic fluid returned to the reservoir from a pump back to an inlet of the pump. The jet stream aspirates additional fluid from the reservoir to boost the supply to the pump to minimize cavitation for quiet operation. The nozzle includes at least one bleed hole located upstream of the primary discharge opening through which a fraction of the fluid stream escapes into the reservoir and is permitted to dwell for a time sufficient to allow natural separation of entrained gas from the fractional stream before being drawn into the reservoir outlet by the jet stream.

Abstract: A retainer assembly is provided for attaching a splined shaft with a splined hub. The retainer assembly is particularly useful in a constant velocity joint to attach the halfshaft with an inner hub (either an inner race or spider assembly). The retainer comprises specifically designed grooves at the outboard end of the splined shaft and splined bore of the hub. The grooves are located outside of the splined area. A retaining ring is also provided. The retaining ring has a specific geometry that includes a pair of opposing legs that are integrally connected to provide a v-shaped cross section and are flexible with respect to one another. The first of the legs of the retaining ring engages the groove on the shaft and the second of the legs engages the groove on the hub to prevent relative axial movement between the shaft and the hub when in the retained position. A method of assembling the retainer is also provided.

Abstract: A two-stage parallel spring solenoid valve (100) includes a coil housing (102) with a plunger tube (108) disposed therein. Disposed within the distal end (112) of the plunger tube (108) is a valve body (128) that includes a valve seat (138). A plunger assembly (160) is disposed within the plunger tube (108) and includes a plunger (162) and a plunger rod (184). An external spring (170) and an internal spring (190) are installed in parallel with each other within the plunger assembly (160). The valve (100) is movable from a closed configuration wherein the plunger rod (184) is seated against the valve seat (138) to block fluid flow through the valve (100), to an intermediate configuration wherein the plunger (162) further compresses the external spring (170) and the internal spring (190) and the plunger rod (184) remains seated against the valve seat (138), and to an open configuration, wherein the plunger rod (184) is distanced from the valve seat (138) to permit fluid flow through the valve (100).