Patents Assigned to Emcore Solar Power, Inc.
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Publication number: 20100313954Abstract: According to an embodiment, a solar cell receiver for converting solar energy to electricity includes a ceramic substrate, a solar cell and a heat sink. The ceramic substrate has a first metallized surface and an opposing second metallized surface. The first metallized surface of the ceramic substrate has separated conductive regions. The solar cell has a conductive first surface connected to a first one of the conductive regions of the ceramic substrate and an opposing second surface having a conductive contact area connected to a second one of the conductive regions. The heat sink is bonded to the second metallized surface of the ceramic substrate with a thermally conductive attach media, such as a metal-filled epoxy adhesive or solder.Type: ApplicationFiled: June 16, 2009Publication date: December 16, 2010Applicant: Emcore Solar Power, Inc.Inventors: Steve Seel, Damien Buie, Philip Blumenfeld, James Foresi, John Nagyvary, Richard W. Hoffman, JR.
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Patent number: 7842881Abstract: A solar cell includes a semiconductor substrate and a sequence of semiconductor layers disposed over the substrate. The sequence of semiconductor layers includes a semiconductor window layer. The solar cell also includes a semiconductor silicon-containing cap layer over the window layer. The cap layer is spatially separated from the window layer by a semiconductor barrier layer that either includes no silicon or has a silicon concentration that is significantly lower than the silicon concentration of the cap layer.Type: GrantFiled: October 19, 2006Date of Patent: November 30, 2010Assignee: Emcore Solar Power, Inc.Inventors: Arthur Comfeld, Mark N. Stan, Paul R. Sharps
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Publication number: 20100294337Abstract: An automated method causes a terrestrial solar cell array to track the sun. The solar cell system may include motors that adjust a position of the array along different respective axes with respect to the sun. An alignment analysis procedure, e.g., a find sun routine, is performed to ensure that the solar cell system is properly aligned with the sun during solar tracking. This procedure may sweep the solar cell system along determined paths (e.g., azimuth and elevation paths) while measuring an output parameter indicative of system performance. The measured data is analyzed to determine if the solar cell system is in misalignment in which case the solar cell system is moved into proper alignment. The alignment procedure may be implemented on a periodic basis or using triggers, and maybe automatically executed or manually executed.Type: ApplicationFiled: May 19, 2009Publication date: November 25, 2010Applicant: EMCORE SOLAR POWER, INC.Inventors: James Sherman, Igor Kozin
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Publication number: 20100282307Abstract: A solar cell including a substrate; a first solar subcell composed of GeSiSn disposed over the substrate and having a first band gap; a second solar subcell composed of GaAs, InGaAsP, or InGaP and disposed over the first solar subcell having a second band gap greater than the first band gap and lattice matched to said first solar subcell; and a third solar subcell composed of GaInP and disposed over the second solar subcell having a third band gap greater than the second band gap and lattice matched with respect to the second subcell.Type: ApplicationFiled: May 8, 2009Publication date: November 11, 2010Applicant: Emcore Solar Power, Inc.Inventors: Paul Sharps, Fred Newman
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Publication number: 20100282306Abstract: A method of manufacturing a solar cell by providing a germanium semiconductor growth substrate; and depositing on the semiconductor growth substrate a sequence of layers of semiconductor material forming a solar cell, including a subcell composed of a group IV/III-V hybrid alloy.Type: ApplicationFiled: May 8, 2009Publication date: November 11, 2010Applicant: Emcore Solar Power, Inc.Inventors: Paul Sharps, Fred Newman
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Publication number: 20100282305Abstract: A method of manufacturing a solar cell comprising providing a growth substrate; depositing on said growth substrate a sequence of layers of semiconductor material forming a solar cell, including at least one subcell composed of a group IV/III-V hybrid alloy such as GeSiSn; and removing the semiconductor substrate.Type: ApplicationFiled: May 8, 2009Publication date: November 11, 2010Applicant: Emcore Solar Power, Inc.Inventors: Paul Sharps, Fred Newman
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Publication number: 20100282288Abstract: A solar cell array comprising: a substrate having a carrier surface on which a plurality of electrically conductive bonding pads are provided, the bonding pads being spaced from one another along a main direction; a plurality of solar cells, each solar cell of the plurality including a back electrode bonded to a first portion of a respective bonding pad, wherein each bonding pad comprises a second portion defining an exposed contact region not covered by the back electrode of the respective solar cell, and wherein an interconnecting lead electrically connects the second portion of the bonding pad associated with a first solar cell with an electrode of a directly adjacent second solar cell. The substrate is an electrically insulating substrate and preferably a flexible film, made for instance of polyimide material.Type: ApplicationFiled: May 6, 2009Publication date: November 11, 2010Applicant: Emcore Solar Power, Inc.Inventor: Arthur Cornfeld
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Publication number: 20100248411Abstract: A method of forming a multijunction solar cell including an upper subcell, a middle subcell, and a lower subcell by providing a first substrate for the epitaxial growth of semiconductor material; forming a first solar subcell on the substrate having a first band gap; forming a second solar subcell over the first solar subcell having a second band gap smaller than the first band gap; forming a graded interlayer over the second subcell; forming a third solar subcell over the graded interlayer having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell; attaching a surrogate second substrate over the third solar subcell and removing the first substrate; and etching a first trough around the periphery of the solar cell to the surrogate second substrate so as to form a mesa structure on the surrogate second substrate and facilitate the removal of the solar cell from the surrogate second substrate.Type: ApplicationFiled: June 15, 2010Publication date: September 30, 2010Applicant: Emcore Solar Power, Inc.Inventors: Arthur Cornfeld, Tansen Varghese, Jacqueline Diaz
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Publication number: 20100240171Abstract: A multijunction solar cell is fabricated according to an embodiment by providing a substrate, depositing a nucleation first layer over and directly in contact with the substrate, depositing a second layer containing an arsenic dopant over the nucleation layer and depositing a sequence of layers over the second layer forming at least one solar subcell. The nucleation layer serves as a diffusion barrier to the arsenic dopant such that diffusion of the arsenic dopant into the substrate is limited in depth by the nucleation layer.Type: ApplicationFiled: April 8, 2010Publication date: September 23, 2010Applicant: Emcore Solar Power, Inc.Inventors: Mark A. Stan, Nein Y. Li, Frank A. Spadafora, Hong Q. Hou, Paul R. Sharps, Navid S. Fatemi
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Publication number: 20100236615Abstract: An integral semiconductor device having a sequence of layers of semiconductor material. The semiconductor device may include a first region in which the sequence of layers of semiconductor material forms at least one cell of a multijunction solar cell including a metamorphic layer with a graded lattice constant. The semiconductor device may also include a second region, spaced apart from the first region, in which the sequence of layers in the second region forms a support for a bypass diode that functions to pass current when the solar cell is shaded.Type: ApplicationFiled: April 27, 2010Publication date: September 23, 2010Applicant: Emcore Solar Power, Inc.Inventor: Paul R. Sharps
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Publication number: 20100229933Abstract: A method of manufacturing a solar cell comprising providing a growth substrate; depositing on said growth substrate a sequence of layers of semiconductor material forming a solar cell; applying a coating layer over said sequence of layers; and removing the semiconductor substrate.Type: ApplicationFiled: March 10, 2009Publication date: September 16, 2010Applicant: Emcore Solar Power, Inc.Inventor: Arthur Cornfeld
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Publication number: 20100233839Abstract: A method of manufacturing a solar cell by providing a first substrate; depositing on a first substrate a sequence of layers of semiconductor material forming a solar cell including at least a top subcell and a bottom subcell; mounting a surrogate substrate on top of the sequence of layers adjacent to the bottom subcell; removing the first substrate to expose the surface of the top subcell; removing the surrogate substrate; and holding the solar cell on a vacuum chuck to support it for subsequent fabrication operations, such as attaching interconnects to the solar cells to form an interconnected array.Type: ApplicationFiled: January 29, 2009Publication date: September 16, 2010Applicant: Emcore Solar Power, Inc.Inventors: Arthur Cornfeld, Jacqueline Diaz, Tansen Varghese
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Publication number: 20100229913Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap disposed adjacent the top surface of the multijunction solar cell; a middle second solar subcell adjacent to the first solar subcell and having a second band gap smaller than the first band gap; a graded interlayer adjacent to the second solar subcell; the graded interlayer having a third band gap greater than the second band gap; and a lower solar subcell adjacent to the interlayer, the lower subcell having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell; a metal contact layer adjacent to the lower solar subcell for making an electrical contact thereto; and a cut-out extending from a peripheral edge along the top surface of the solar cell to the metal contact layer to allow an electrical contact to be made to the lower subcell from the top surface of the solar cell.Type: ApplicationFiled: January 29, 2009Publication date: September 16, 2010Applicant: Emcore Solar Power, Inc.Inventor: Arthur Cornfeld
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Publication number: 20100229926Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap; a second solar subcell adjacent to the first solar subcell and having a second band gap smaller than the first band gap; a graded interlayer adjacent to the second solar subcell; the first graded interlayer having a third band gap greater than the second band gap; and a third solar subcell adjacent to the graded interlayer, the third subcell having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell. A lower fourth solar subcell is provided adjacent to the third subcell and lattice matched thereto, the lower fourth subcell having a fifth band gap smaller than the fourth band gap.Type: ApplicationFiled: March 10, 2009Publication date: September 16, 2010Applicant: Emcore Solar Power, Inc.Inventors: Fred Newman, Benjamin Cho, Mark A. Stan, Paul Sharps
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Publication number: 20100229947Abstract: An optical element for use in a concentrating photovoltaic system for converting incident solar radiation to electrical energy. The optical element may include an entry aperture for receiving light beams from a primary focusing element, and an exit aperture for transmitting light beams to a solar cell. The optical element may also include an intermediate section whereby at least some of the light beams reflect off the intermediate section and are transmitted to the solar cell. This region may be composed of a layered structure with a first material layer having a first optical characteristic, and a second material layer having a second optical characteristic. The material composition and thickness of the layers may be adapted so that the reflectivity of the light beams off the surfaces and transmitted to the solar cell optimizes the aggregate irradiance on the surface of the solar cell over the incident solar spectrum.Type: ApplicationFiled: March 12, 2009Publication date: September 16, 2010Applicant: Emcore Solar Power, Inc.Inventor: Steven Seel
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Publication number: 20100233838Abstract: According to an embodiment, a method of manufacturing a solar cell includes depositing a sequence of layers of semiconductor material forming at least one solar cell on a first substrate; temporarily bonding a flexible film to a support second substrate; permanently bonding the sequence of layers of semiconductor material to the flexible film so that the flexible film is interposed between the first and second substrates; thinning the first substrate while bonded to the support substrate to expose the sequence of layers of semiconductor material; and subsequently removing the support substrate from the flexible film.Type: ApplicationFiled: March 10, 2009Publication date: September 16, 2010Applicant: Emcore Solar Power, Inc.Inventor: Tansen Varghese
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Publication number: 20100229932Abstract: A method of forming a multijunction solar cell comprising an upper subcell, a middle subcell, and a lower subcell comprising providing a first substrate for the epitaxial growth of semiconductor material; forming a first solar subcell on said substrate having a first band gap; forming a second solar subcell over said first subcell having a second band gap smaller than said first band gap; and forming a grading interlayer over said second subcell having a third band gap larger than said second band gap forming a third solar subcell having a fourth band gap smaller than said second band gap such that said third subcell is lattice mismatched with respect to said second subcell.Type: ApplicationFiled: April 12, 2010Publication date: September 16, 2010Applicant: Emcore Solar Power, Inc.Inventors: Arthur Cornfeld, Mark A. Stan
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Patent number: 7795568Abstract: An automated method causes a terrestrial solar cell array to track the sun. The solar cell system includes motors that adjust a position of the array along different respective axes with respect to the sun, wherein a first motor adjusts the inclination angle of the array relative to the surface of the earth and a second motor rotates the array about an axis substantially perpendicular to that surface. The method includes (a) using a software algorithm to predict a position of the sun at a future time; (b) using a computer model to determine respective positions for the motors corresponding to the solar cell array being substantially aligned with the sun at the future time; and (c) activating and operating the motors at respective particular speeds so that at the future time the solar cell array is substantially aligned with the sun.Type: GrantFiled: October 24, 2008Date of Patent: September 14, 2010Assignee: Emcore Solar Power, Inc.Inventor: James Sherman
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Patent number: 7785989Abstract: A method of manufacturing a solar cell by providing a gallium arsenide carrier with a prepared bonding surface; providing a sapphire substrate; bonding the gallium arsenide carrier and the sapphire substrate to produce a composite structure; detaching the bulk of the gallium arsenide carrier from the composite structure, leaving a gallium arsenide growth substrate on the sapphire substrate; and depositing a sequence of layers of semiconductor material forming a solar cell on the growth substrate. For some solar cells, the method further includes mounting a surrogate second substrate on top of the sequence of layers of semiconductor material forming a solar cell; and removing the growth substrate.Type: GrantFiled: December 17, 2008Date of Patent: August 31, 2010Assignee: Emcore Solar Power, Inc.Inventors: Paul R. Sharps, Arthur Cornfeld, Tansen Varghese, Fred Newman, Jacqueline Diaz
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Publication number: 20100206365Abstract: A method of manufacturing a solar cell by providing a first substrate; depositing on the first substrate a sequence of layers of semiconductor material forming a solar cell; mounting and bonding a surrogate second substrate on top of the sequence of layers; removing the first substrate; and thinning a plurality of discrete, spaced-apart portions of the backside of the surrogate second substrate so as to reduce its weight.Type: ApplicationFiled: February 19, 2009Publication date: August 19, 2010Applicant: Emcore Solar Power, Inc.Inventors: Daniel R. Chumney, Fred Newman